KAIZEN 5S - INTERNATIONAL 5S - 5 STEPS FOR IMPROVEMENT

5S KAIZEN By:PAWAN 5S KAIZEN What is 5S By:PAWAN 1. Sei-ri (Organization) 2. Sei-ton (Neatness) 3. Sei-so (Cleaning) 4. Sei-ke-tsu (Standardization) 5. Shi-tsu-ke (Self-discipline) 5S ONCSS 5S stands for 5 initials of the following Japanese words: 1 By:PAWAN 5 Steps for improvement KAIZEN International 5S By:PAWAN Sei-ri 1 Seiri By:PAWAN Dictionary definition: To put things in order (or organize them) according to a specific rule or principle. Industrial definition: To distinguish between necessary things and unnecessary things, and getting rid of what you do not need. Seiri = Organization 1 By:PAWAN Why is my desk getting messy? By:PAWAN Solution By:PAWAN Red tag movement By:PAWAN At the beginning of each month, put a red tag on every item. During the month, remove the red tag when item is used. At the end of the month, decide whether the item with the tag is necessary or not. Red tag movement 2 By:PAWAN [...]... Garbage collector Pollution control operator Clean-room designer One-third (1/3) or one-fourth (1/4) of the total investment amount is used for cleanliness 1 By:PAWAN Typical Seiso Activities 1 Quick 5S drill 2 Sparkling clean campaign 3 Everybody is a janitor Broom Dust pan Mop By:PAWAN Sei-ke-tsu By:PAWAN Sei-ri Sei-ton Sei-so Sei-ke-tsu Sei-ke-tsu Sei-ton Seiri Seiton Seiso Seiketsu By:PAWAN 4 Seiketsu... Activities 1 Stripes on files 2 First in, first out 3 Easy to read notices By:PAWAN Before After 1 Posters of Seiri By:PAWAN Posters of Seiton By:PAWAN Sei-ri Sei-ton Sei-so Sei-ton Seiri Seiton Seiso By:PAWAN 3 Seiso = Cleaning Definition: Eliminating trash, filth, and foreign matters for a cleaner workplace Cleaning as a form of inspection By:PAWAN Key Words: Keep things clean + Inspection (Caring attitude)...Wooden Pallet By:PAWAN Key Words: 1 Classification management (Necessary & unnecessary things) 2 Red tag movement For unnecessary things, find their true causes By:PAWAN 1 Typical Seiri Activities 1 Eliminate defects and breakage 2 Organize the warehouse Before By:PAWAN After 1 Sei-ri Sei-ton Sei-ton Seiri Seiton By:PAWAN 2 Seiton = Neatness Dictionary definition: Establishing a neat layout so that you... hammer, how long can you wait without getting mad? How long is your patience? 5 minutes? 2 minutes?? or 5 seconds??? By:PAWAN 30 Second Rule Tool Box By:PAWAN By:PAWAN 30 Second Rule By:PAWAN 1 Key Words: 1.Design an efficient layout (Functional storage) 2.Eliminate search (Less search) Everything should have a name (A place for everything and everything in its place) Reserved seats By:PAWAN 1 Typical... By:PAWAN Charles H Kepner Benjamin B Tregoe “The New Rational Manager” Princeton Research Press, Shinkanrisha no Handanryoku (Japanese Edition), 19 85 GAP Ideal State By:PAWAN Current State Key Words: 1 Define an ideal state 2 Standardize the solution (5S standardization) Documentation (ISO 9000) By:PAWAN 1 By:PAWAN Kathmandu, NEPAL Streets in Kathmandu By:PAWAN . 5S KAIZEN By:PAWAN 5S KAIZEN What is 5S By:PAWAN 1. Sei-ri (Organization) 2. Sei-ton (Neatness) 3. Sei-so (Cleaning) 4. Sei-ke-tsu (Standardization) 5. Shi-tsu-ke (Self-discipline) 5S ONCSS 5S. (Self-discipline) 5S ONCSS 5S stands for 5 initials of the following Japanese words: 1 By:PAWAN 5 Steps for improvement KAIZEN International 5S By:PAWAN Sei-ri 1 Seiri By:PAWAN Dictionary definition: To. movement For unnecessary things, find their true causes. Key Words: 1 By:PAWAN 1. Eliminate defects and breakage 2. Organize the warehouse Before After Typical Seiri Activities 1 By:PAWAN Sei-ri Sei-ton Sei-ton 2 Seiri