Tài liệu hướng dẫn sửa chữa xe Nissan pathfinder r51 esm tai lieu sua chua phan 3 . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả, hợp lý
ENGINE MECHANICAL B ENGINE SECTION EM ENGINE MECHANICAL A EM C D CONTENTS VQ PRECAUTIONS Precautions for Drain Engine Coolant Precautions for Disconnecting Fuel Piping Precautions for Removal and Disassembly Precautions for Inspection, Repair and Replacement Precautions for Assembly and Installation Parts Requiring Angle Tightening Precautions for Liquid Gasket REMOVAL OF LIQUID GASKET SEALING LIQUID GASKET APPLICATION PROCEDURE PREPARATION Special Service Tools Commercial Service Tools 10 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 12 NVH Troubleshooting —Engine Noise 12 Use the Chart Below to Help You Find the Cause of the Symptom 13 DRIVE BELTS 14 Checking Drive Belts 14 Tension Adjustment 14 Removal and Installation 14 REMOVAL 14 INSTALLATION 15 Drive Belt Auto Tensioner and Idler Pulley 16 REMOVAL 16 INSTALLATION 16 AIR CLEANER AND AIR DUCT 17 Components 17 Removal and Installation 17 REMOVAL 17 INSPECTION AFTER REMOVAL 17 INSTALLATION 17 Changing Air Cleaner Filter 17 REMOVAL 17 INSTALLATION 17 INTAKE MANIFOLD COLLECTOR 18 Components 18 Removal and Installation 18 REMOVAL 18 INSTALLATION 19 INTAKE MANIFOLD 21 Components 21 Removal and Installation 21 REMOVAL 21 INSPECTION AFTER REMOVAL 22 INSTALLATION 22 EXHAUST MANIFOLD AND THREE WAY CATALYST 23 Components 23 Removal and Installation 23 REMOVAL (LEFT BANK) 23 INSPECTION AFTER REMOVAL (LEFT BANK) 25 INSTALLATION (LEFT BANK) 25 REMOVAL (RIGHT BANK) 26 INSPECTION AFTER REMOVAL (RIGHT BANK) 26 INSTALLATION (RIGHT BANK) 26 OIL PAN AND OIL STRAINER 28 Components 28 Removal and Installation 28 REMOVAL 28 INSPECTION AFTER REMOVAL 30 INSTALLATION 30 INSPECTION AFTER INSTALLATION 32 IGNITION COIL 33 Components 33 Removal and Installation 33 REMOVAL (LEFT BANK) 33 INSTALLATION (LEFT BANK) 33 REMOVAL (RIGHT BANK) 33 INSTALLATION (RIGHT BANK) 33 EM-1 E F G H I J K L M SPARK PLUG (PLATINUM-TIPPED TYPE) 34 Components 34 Removal and Installation 34 REMOVAL 34 INSPECTION AFTER REMOVAL 34 INSTALLATION 35 FUEL INJECTOR AND FUEL TUBE 36 Components 36 Removal and Installation 36 REMOVAL 36 INSTALLATION 39 INSPECTION AFTER INSTALLATION 40 ROCKER COVER 41 Components 41 Removal and Installation 41 REMOVAL 41 INSTALLATION 42 FRONT TIMING CHAIN CASE 44 Removal and Installation 44 REMOVAL 44 INSTALLATION 48 INSPECTION AFTER INSTALLATION 52 TIMING CHAIN 53 Components 53 Removal and Installation 54 REMOVAL 54 INSPECTION AFTER REMOVAL 61 INSTALLATION 62 INSPECTION AFTER INSTALLATION 72 CAMSHAFT 73 Components 73 Removal and Installation 74 REMOVAL 74 INSPECTION AFTER REMOVAL 75 INSTALLATION 78 INSPECTION AFTER INSTALLATION 82 Valve Clearance 83 INSPECTION 83 ADJUSTMENT 86 OIL SEAL 88 Removal and Installation of Valve Oil Seal 88 REMOVAL 88 INSTALLATION 88 Removal and Installation of Front Oil Seal 89 REMOVAL 89 INSTALLATION 89 Removal and Installation of Rear Oil Seal 89 REMOVAL 89 INSTALLATION 90 CYLINDER HEAD 91 On-Vehicle Service 91 CHECKING COMPRESSION PRESSURE 91 Components 92 Removal and Installation 92 REMOVAL 92 INSPECTION AFTER REMOVAL 93 INSTALLATION 94 INSPECTION AFTER INSTALLATION 96 Components 96 Disassembly and Assembly 97 DISASSEMBLY 97 ASSEMBLY 97 Inspection After Disassembly 99 VALVE DIMENSIONS 99 VALVE GUIDE CLEARANCE 99 VALVE GUIDE REPLACEMENT 99 VALVE SEAT CONTACT 101 VALVE SEAT REPLACEMENT 101 VALVE SPRING SQUARENESS 102 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD 102 ENGINE ASSEMBLY 103 Components 103 Removal and Installation 104 REMOVAL 104 INSTALLATION 105 INSPECTION AFTER INSTALLATION 105 CYLINDER BLOCK 107 Components 107 Disassembly and Assembly 108 DISASSEMBLY 108 ASSEMBLY 112 How to Select Piston and Bearing 120 DESCRIPTION 120 HOW TO SELECT PISTON 120 HOW TO SELECT CONNECTING ROD BEARING 121 HOW TO SELECT MAIN BEARING 122 Inspection After Disassembly 125 CRANKSHAFT END PLAY 125 CONNECTING ROD SIDE CLEARANCE 125 PISTON TO PISTON PIN OIL CLEARANCE 125 PISTON RING SIDE CLEARANCE 126 PISTON RING END GAP 126 CONNECTING ROD BEND AND TORSION 127 CONNECTING ROD BIG END DIAMETER 127 CONNECTING ROD BUSHING OIL CLEARANCE 127 CYLINDER BLOCK DISTORTION 128 MAIN BEARING HOUSING INNER DIAMETER.129 PISTON TO CYLINDER BORE CLEARANCE 129 CRANKSHAFT MAIN JOURNAL DIAMETER 130 CRANKSHAFT PIN JOURNAL DIAMETER 131 CRANKSHAFT OUT-OF-ROUND AND TAPER.131 CRANKSHAFT RUNOUT 131 CONNECTING ROD BEARING OIL CLEARANCE 131 MAIN BEARING OIL CLEARANCE 132 CRUSH HEIGHT OF MAIN BEARING 133 CRUSH HEIGHT OF CONNECTING ROD BEARING 133 LOWER CYLINDER BLOCK BOLT OUTER DIAMETER 133 CONNECTING ROD BOLT OUTER DIAMETER.134 FLYWHEEL DEFLECTION (M/T MODELS) 134 MOVEMENT AMOUNT OF FLYWHEEL (M/T EM-2 MODELS) 134 DRIVE PLATE (A/T MODELS) 135 OIL JET 135 OIL JET RELIEF VALVE 135 SERVICE DATA AND SPECIFICATIONS (SDS) 136 Standard and Limit 136 GENERAL SPECIFICATIONS 136 DRIVE BELT 137 INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD 137 SPARK PLUG 137 CAMSHAFT AND CAMSHAFT BEARING 138 CYLINDER HEAD 140 CYLINDER BLOCK 143 PISTON, PISTON RING AND PISTON PIN 144 CONNECTING ROD 145 CRANKSHAFT 146 MAIN BEARING 147 CONNECTING ROD BEARING 148 YD PRECAUTIONS 149 Precautions for Draining Engine Coolant 149 Precautions for Disconnecting Fuel Piping 149 Precautions for Removal and Disassembly 149 Precautions for Inspection, Repair and Replacement 149 Precautions for Assembly and Installation 149 Parts Requiring Angle Tightening 149 Precautions For Liquid Gasket 150 REMOVAL OF LIQUID GASKET 150 LIQUID GASKET APPLICATION PROCEDURE 150 PREPARATION 151 Special Service Tools 151 Commercial Service Tools 153 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 155 NVH Troubleshooting — Engine Noise 155 Use the Chart Below to Help You Find the Cause of the Symptom 156 DRIVE BELTS 157 Checking Drive Belts 157 Deflection Adjustment 158 POWER STEERING OIL PUMP BELT 158 A/C COMPRESSOR, ALTERNATOR AND WATER PUMP BELT 159 Removal and Installation 159 REMOVAL 159 INSTALLATION 159 AIR CLEANER AND AIR DUCT 160 Components 160 Removal and Installation 160 REMOVAL 160 INSTALLATION 161 CHANGING AIR CLEANER FILTER 162 CHARGE AIR COOLER 163 Components 163 Removal and Installation 163 REMOVAL 163 INSPECTION AFTER REMOVAL 164 INSTALLATION 164 INTAKE MANIFOLD 165 Components 165 Removal and Installation 166 REMOVAL 166 INSPECTION AFTER REMOVAL 167 INSTALLATION 167 INSPECTION AFTER INSTALLATION 169 CATALYST 170 Components 170 Removal and Installation 170 REMOVAL 170 INSTALLATION 171 TURBO CHARGER 172 Components 172 Removal and Installation 172 REMOVAL 172 INSPECTION AFTER REMOVAL 173 TROUBLE DIAGNOSIS OF TURBOCHARGER 174 INSTALLATION 175 EXHAUST MANIFOLD 176 Components 176 Removal and Installation 176 REMOVAL 176 INSPECTION AFTER REMOVAL 177 INSTALLATION 177 INSPECTION AFTER INSTALLATION 177 OIL PAN AND OIL STRAINER 178 Components 178 Removal and Installation 178 REMOVAL 178 INSPECTION AFTER REMOVAL 180 INSTALLATION 180 INSPECTION AFTER INSTALLATION 182 GLOW PLUG 183 Components 183 Removal and Installation 183 REMOVAL 183 INSTALLATION 183 VACUUM PUMP 184 Components 184 Removal and Installation 184 INSPECTION BEFORE REMOVAL 184 REMOVAL 184 INSTALLATION 185 INJECTION TUBE AND FUEL INJECTOR 186 Components 186 Removal and Installation 186 REMOVAL 186 INSTALLATION 188 INSPECTION AFTER INSTALLATION 190 EM-3 A EM C D E F G H I J K L M FUEL PUMP 191 Components 191 Removal and Installation 191 REMOVAL 191 INSPECTION AFTER REMOVAL 194 INSTALLATION 194 ROCKER COVER 198 Components 198 Removal and Installation 198 REMOVAL 198 INSTALLATION 199 INSPECTION AFTER INSTALLATION 199 CAMSHAFT 200 Components 200 Removal and Installation 200 REMOVAL 200 INSPECTION AFTER REMOVAL 201 INSTALLATION 204 INSPECTION AFTER INSTALLATION 206 Valve Clearance 207 INSPECTION 207 ADJUSTMENTS 208 OIL SEAL 211 Removal and Installation of Valve Oil Seal 211 REMOVAL 211 INSTALLATION 211 Removal and Installation of Front Oil Seal 212 REMOVAL 212 INSTALLATION 212 Removal and Installation of Rear Oil Seal 213 REMOVAL 213 INSTALLATION 213 SECONDARY TIMING CHAIN 214 Components 214 Removal and Installation 214 REMOVAL 214 INSPECTION AFTER REMOVAL 216 INSTALLATION 216 INSPECTION AFTER INSTALLATION 218 PRIMARY TIMING CHAIN 220 Components 220 Removal and Installation 221 REMOVAL 221 INSPECTION AFTER REMOVAL 225 INSTALLATION 226 INSPECTION AFTER INSTALLATION 232 CYLINDER HEAD 233 On-Vehicle Service 233 CHECKING COMPRESSION PRESSURE 233 Components 234 Removal and Installation 235 REMOVAL 235 INSPECTION AFTER REMOVAL 235 INSTALLATION 237 INSPECTION AFTER INSTALLATION 239 Components 240 Disassembly and Assembly 240 DISASSEMBLY 240 ASSEMBLY 241 INSPECTION AFTER DISASSEMBLY 242 ENGINE ASSEMBLY 247 Components 247 Removal and Installation 247 REMOVAL 247 INSTALLATION 249 INSPECTION AFTER INSTALLATION 249 CYLINDER BLOCK 250 Components 250 Disassembly and Assembly 251 DISASSEMBLY 251 ASSEMBLY 254 How to Select Piston and Bearing 260 DESCRIPTION 260 HOW TO SELECT PISTON 261 HOW TO SELECT CONNECTING ROD BEARING 261 HOW TO SELECT MAIN BEARING 262 Inspection After Disassembly 264 CRANKSHAFT END PLAY 264 CONNECTING ROD SIDE CLEARANCE 264 PISTON TO PISTON PIN CLEARANCE 264 PISTON RING SIDE CLEARANCE 265 PISTON RING END GAP 265 CONNECTING ROD BEND AND TORSION 266 CONNECTING ROD BIG END INNER DIAMETER 266 CONNECTING ROD BUSHING OIL CLEARANCE 266 CYLINDER BLOCK TOP SURFACE DISTORTION 267 MAIN BEARING HOUSING INNER DIAMETER.267 PISTON TO CYLINDER BORE CLEARANCE 268 CRANKSHAFT JOURNAL OUTER DIAMETER.269 CRANKSHAFT PIN OUTER DIAMETER 269 CRANKSHAFT OUT-OF-ROUND AND TAPER.269 CRANKSHAFT RUNOUT 270 CONNECTING ROD BEARING OIL CLEARANCE 270 MAIN BEARING OIL CLEARANCE 271 CRUSH HEIGHT OF MAIN BEARING 271 CRUSH HEIGHT OF CONNECTING ROD BEARING 271 MAIN BEARING CAP BOLT DEFORMATION 272 CONNECTING ROD BOLT DEFORMATION 272 OIL JET 272 OIL JET RELIEF VALVE 272 FLYWHEEL DEFLECTION 273 MOVEMENT AMOUNT OF FLYWHEEL 273 DRIVE PLATE 273 SERVICE DATA AND SPECIFICATIONS (SDS) 274 Standard and Limit 274 GENERAL SPECIFICATIONS 274 INTAKE MANIFOLD AND EXHAUST MANI- EM-4 FOLD 274 DRIVE BELTS 274 CYLINDER HEAD 275 VALVE 275 CAMSHAFT 279 CYLINDER BLOCK 280 PISTON, PISTON RING AND PISTON PIN 280 CONNECTING ROD 282 CRANKSHAFT 282 AVAILABLE MAIN BEARING 283 AVAILABLE CONNECTING ROD BEARING 283 MISCELLANEOUS COMPONENTS 283 A EM C D E F G H I J K L M EM-5 PRECAUTIONS [VQ] PRECAUTIONS Precautions for Drain Engine Coolant [VQ] PFP:00001 EBS01FIU Drain engine coolant when engine is cooled Precautions for Disconnecting Fuel Piping ● ● ● Before starting work, make sure no fire or spark producing items are in the work area Release fuel pressure before disconnecting and disassembly After disconnecting pipes, plug openings to stop fuel leakage Precautions for Removal and Disassembly ● ● ● ● ● EBS01FIV EBS01FIW When instructed to use SST, use the specified tools Always be careful to work safely, avoid forceful or uninstructed operations Exercise maximum care to avoid damage to mating or sliding surfaces Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on If the order of loosening is specified, exactly as specified Precautions for Inspection, Repair and Replacement EBS01FIX Before repairing or replacing, thoroughly inspect parts Inspect new replacement parts in the same way, and replace if necessary Precautions for Assembly and Installation ● ● ● ● ● ● ● ● Use torque wrench to tighten bolts or nuts to specification When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the ones in center, then ones on inside and outside diagonally in this order If the order of tightening is specified, exactly as specified Replace with new gasket, packing, oil seal or O-ring Dowel pins are used for several parts alignment When replacing and reassembling parts with dowel pins, make sure that dowel pins are installed in the original position Thoroughly wash, clean, and air-blow each part Carefully check engine oil or engine coolant passages for any restriction and blockage Avoid damaging sliding or mating surfaces Completely remove foreign materials such as cloth lint or dust Before assembly, oil sliding surfaces well Release air within route when refilling after draining engine coolant After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and exhaust gasses for leakage Parts Requiring Angle Tightening ● – – – – ● ● ● EBS01FIY EBS01FIZ Use angle wrench [SST: KV10112100] for the final tightening of the following engine parts: Cylinder head bolts Lower cylinder block bolts Connecting rod cap bolts Crankshaft pulley bolt (The angle wrench is not required as bolt flange is provided with notches for angle tightening) Do not use a torque value for final tightening The torque value for these parts are for a preliminary step Ensure thread and seat surfaces are clean and coated with engine oil EM-6 PRECAUTIONS [VQ] Precautions for Liquid Gasket EBS01FJ0 A REMOVAL OF LIQUID GASKET SEALING ● ● ● After removing mounting nuts and bolts, separate the mating surface using the seal cutter [SST] and remove the old liquid gasket sealing CAUTION: Be careful not to damage the mating surfaces Tap seal cutter to insert it, and then slide it by tapping on the side as shown in the figure In areas where seal cutter [SST] is difficult to use, use plastic hammer to lightly tap the parts, to remove it CAUTION: If for some unavoidable reason tool such as screwdriver is used, be careful not to damage the mating surfaces EM C D PBIC0275E E LIQUID GASKET APPLICATION PROCEDURE Using a scraper, remove the old liquid gasket adhering to the liquid gasket application surface and the mating surface ● Remove the liquid gasket completely from the groove of the liquid gasket application surface, mounting bolts, and bolt holes Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating use) to remove adhering moisture, grease and foreign materials F G H PBIC0003E I Attach liquid gasket tube to tube presser [SST] Use Genuine Liquid Gasket or equivalent Apply the liquid gasket without breaks to the specified location with the specified dimensions ● If there is a groove for the liquid gasket application, apply the liquid gasket to the groove J K L PBIC2160E As for the bolt holes, normally apply the liquid gasket inside the holes If specified, it should be applied outside the holes Make sure to read the text of this manual ● Within five minutes of liquid gasket application, install the mating component ● If the liquid gasket protrudes, wipe it off immediately ● Do not retighten mounting bolts or nuts after the installation ● After 30 minutes or more have passed from the installation, fill engine oil and engine coolant CAUTION: If there are specific instructions in this manual, observe them ● EM-7 M SEM159F PREPARATION [VQ] PREPARATION Special Service Tools PFP:00002 EBS01FJ1 Tool number Tool name Description ST0501S000 Engine stand assembly ST05011000 Engine stand ST05012000 Base Disassembling and assembling engine NT042 KV10106500 Engine stand shaft NT028 KV10117000 Engine sub-attachment KV10117000 has been replaced with KV10117001 (KV10117000 is no longer in production, but it is usable) NT373 KV10117001 Engine sub-attachment Installing on cylinder block NT372 KV10116200 Valve spring compressor KV10115900 Attachment 2.KV10109220 Adapter Disassembling valve mechanism Part (1) is a component of KV10116200, but Part (2) is not so PBIC1650E KV10107902 Valve oil seal puller Replacing valve oil seal NT011 KV10115600 Valve oil seal drift Installing valve oil seal ZZA0996D EM-8 PREPARATION [VQ] Tool number Tool name Description EM03470000 Piston ring compressor A Installing piston assembly into cylinder bore EM C NT044 ST16610001 Pilot bushing puller Removing pilot bushing (M/T models) or pilot converter (A/T models) D E NT045 KV10111100 Seal cutter Removing oil pan (lower and upper), front and rear timing chain case, etc F G NT046 WS39930000 Tube presser Pressing the tube of liquid gasket H I J NT052 KV10112100 Angle wrench Tightening bolts for bearing cap, cylinder head, etc in angle K L NT014 KV991- J0050 Heated oxygen sensor wrench Loosening or tightening air fuel ratio sensor a: 22 mm (0.87 in) LBIA0444E KV10114400 Heated oxygen sensor wrench Loosening or tightening heated oxygen sensor a: 22 mm (0.87 in) NT636 EM-9 M PREPARATION [VQ] Tool number Tool name Description KV10117700 Ring gear stopper Removing and installing crankshaft pulley NT822 — Quick connector release Removing fuel tube quick connectors in engine room (Available in SEC 164 of PARTS CATALOG: Part No 16441 6N210) PBIC0198E Commercial Service Tools EBS01FJ2 Tool name Description TORX socket Removing and installing flywheel Size: T55 PBIC1113E Manual lift table caddy Removing and installing engine ZZA1210D Cylinder head bolt wrench Loosening and tightening cylinder head bolt, and used with angle wrench [SST: KV10112100] a: 13 (0.51) dia b: 12 (0.47) c: 10 (0.39) Unit: mm (in) NT583 Spark plug wrench Removing and installing spark plug NT047 Valve seat cutter set Finishing valve seat dimensions NT048 EM-10 ROOF RACK ROOF RACK Removal and Installation PFP:73155 EIS00BA8 MIIB9109E Slide rail Sliding crossbar (where fitted) Center stanchion Slide rail cover front Slide rail cover rear REMOVAL Pry outward releasing the clips and remove the slide rail cover front LH and RH Pry outward releasing the clips and remove the slide rail cover rear LH and RH Remove the bolts and remove front and rear sliding crossbars from slide rails (Where fitted) Remove the bolts from the slide rails LH and RH Shift the slide rails forward to disengage from center stanchion and remove from roof Remove the bolts and remove center stansions LH and RH from roof INSTALLATION Installation is in the reverse order of removal EI-24 DOOR OUTSIDE MOLDING DOOR OUTSIDE MOLDING Removal and Installation PFP:82820 A EIS00BA9 B C D E F MIIB9058E FRONT DOOR OUTSIDE MOLDING Removal G Open the window fully Remove the door mirror Refer to GW-63, "Door Mirror Assembly" Lift molding from the front side off of flange Remove the front door outside molding H EI Installation Installation is in the reverse order of removal J K L M EI-25 DOOR FINISHER DOOR FINISHER Removal and Installation PFP:80900 EIS00BAA FRONT DOOR MIIB9059E Front door Corner cover Corner cover finisher Pull handle escutcheon Pull handle/lock lever assembly Pull handle cover Front door finisher (RH shown) Seat memory switch (where fitted) Power window/lock switch assembly 10 Armrest 11 Front door handle bracket Removal Remove power window switch assembly ● Disconnect harness connectors Refer to EI-3, "Precautions for SRS “AIR BAG” and “SEAT BELT PRETENSIONER” Service" Remove pull handle escutcheon Remove pull handle cover and remove screw Lift armrest upward to release clips and remove armrest ● Remove screws behind armrest Remove memory seat switch (where fitted) ● Disconnect harness connector EI-26 DOOR FINISHER Release clips and remove door finisher ● Disconnect lock cable and handle cable from door handle assembly Refer to BL-180, "FRONT DOOR LOCK" Remove pull handle/lock lever assembly Remove speaker, then disconnect wiring connector, and remove speaker support A B Installation Installation is in the reverse order of removal C REAR DOOR D E F G H EI J K L MIIB9060E Rear door Metal clip Rear door finisher Pull handle escutcheon Pull handle cover Power window switch assembly Armrest Rear door handle bracket Removal Remove ashtray, then remove screw fixing power window switch assembly ● Disconnect harness connector Refer to EI-3, "Precautions for SRS “AIR BAG” and “SEAT BELT PRETENSIONER” Service" Remove pull handle cover ● Remove screw behind pull handle cover Remove pull handle escutcheon Lift upward to release clips and remove armrest ● Remove screws behind armrest Release the clips and remove rear door finisher ● Disconnect the rear door tweeter EI-27 M DOOR FINISHER Installation Installation is in the reverse order of removal EI-28 BODY SIDE TRIM BODY SIDE TRIM Components PFP:76913 A EIS00BAB B C D E F G H EI J K L M MIIB9061E Center pillar upper finisher Center pillar assist grip Rear door welt Rear kick plate Center pillar lower finisher Front kick plate Lower dash side finisher Clip Front door welt 11 Front pillar upper finisher 12 Front pillar assist grip 10 Front pillar lower finisher EI-29 BODY SIDE TRIM 13 RH side demister grille 14 Molded plastic clip 15 Metal clip 16 Garnish CAUTION: ● Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from finishers ● When removing or installing body side welts, not allow butyl seal to come in contact with pillar finisher Removal and installation EIS00BAC LOWER DASH SIDE FINISHER Removal Remove push pin from lower dash side finisher Remove front kick plate from center pillar lower finisher Remove lower dash side finisher and front kick plate together Remove lower dash side finisher from front kick plate Installation Installation is in the reverse order of removal CENTER PILLAR LOWER FINISHER Removal Remove seat belt anchor Refer to SB-3, "Removal and Installation of Front Seat Belt" ● On RH side, disconnect seat belt tension sensor Remove front and rear kick plates Refer to EI-31, "KICK PLATES" Remove center pillar lower finisher Installation Installation is in the reverse order of removal CENTER PILLAR UPPER FINISHER Removal Remove front and rear door welts Remove seat belt shoulder anchor and D-ring Refer to SB-3, "Removal and Installation of Front Seat Belt" Remove front and rear kick plates Refer to EI-31, "KICK PLATES" Remove center pillar lower finisher Remove assist grip Remove center pillar upper finisher Installation Installation is in the reverse order of removal FRONT PILLAR UPPER FINISHER Removal Remove the front pillar assist grip Remove the front pillar upper finisher bolt Pull to release metal clip, then remove the front pillar upper finisher, then remove side demister grille Installation Installation is in the reverse order of removal FRONT PILLAR LOWER FINISHER Removal Remove the front and rear kicking plate Remove clip, then remove the front pillar lower finisher Installation Installation is in the reverse order of removal EI-30 BODY SIDE TRIM KICK PLATES Removal A Release clips and remove front and/or rear kick plates Installation B Installation is in the reverse order of removal C D E F G H EI J K L M EI-31 FLOOR TRIM FLOOR TRIM Removal and Installation PFP:74902 EIS00BAD Front and Rear Floor Carpet MIIB9089E Front carpet Floor mat hook Clip Rear carpet Foot rest (where fitted) Resin screw (where fitted) REMOVAL Front Carpet Remove front seats Refer to SE-108, "FRONT SEAT" Remove lower seat belt anchors Refer to SB-3, "SEAT BELTS" Remove lower body side trim panels Refer to EI-29, "BODY SIDE TRIM" Remove foot rest Remove center console Refer to IP-15, "CENTER CONSOLE" Remove floor mat hook from front carpet Remove bolt, fixing air duct Remove front carpet Rear Carpet Remove 3rd row seats Refer to SE-125, "THIRD SEAT" Remove luggage side lower finisher RH and LH Refer to EI-37, "Removal and Installation" Remove flipper doors and floor tray Refer to EI-37, "Removal and Installation" Remove the bolts and the storage box Refer to EI-37, "Removal and Installation" Remove the rear carpet INSTALLATION Installation is in the reverse order of removal EI-32 HEADLINING HEADLINING Removal and Installation PFP:73910 A EIS00BAE B C D E F G H EI J K L MIIB9090E Sunvisor holder LH/RH Sunvisor assembly RH Front assist grip RH Rear assist grip LH Front roof console with front room lamp assembly and sunglass bin Sunroof welt (where fitted) Center room lamp assembly Rear room lamp assembly Clip 10 Rear assist grip LH 11 Headlining 12 Sunvisor assembly LH REMOVAL Disconnect both the positive and negative battery terminals CAUTION: Disconnect both the positive and negative battery terminals in advance, refer to EI-3, "Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service" Remove body side trim panels Refer to EI-29, "BODY SIDE TRIM" Remove luggage floor trim upper panels Refer to EI-35, "LUGGAGE FLOOR TRIM" Remove sunvisor assemblies, both LH and RH Remove sunvisor holders LH and RH Remove sunroof welt (where fitted) EI-33 M HEADLINING Remove assist grips Remove the screws and the front roof console ● Disconnect harness Remove the center and rear room lamp assemblies 10 Remove rear upper overhead duct (where fitted) Refer to ATC-165, "REAR OVERHEAD DUCTS" 11 Remove headlining NOTE: Use an assistant to steady the headlining while lowering from roof ● Remove clips from center of headlining ● Remove clips from rear of headlining ● Disconnect rear washer tube at front connection, allow to drain Refer to WW-38, "REAR WIPER AND WASHER SYSTEM" ● Disconnect harnesses and rear washer tube rear connections Refer to WW-55, "Rear Washer Tube Layout" 12 Remove assist grip brackets from roof INSTALLATION Installation is in the reverse order of removal EI-34 LUGGAGE FLOOR TRIM LUGGAGE FLOOR TRIM Components PFP:84999 A EIS00BAF Luggage Trim - Side B C D E F G H EI J K L M MIIB9064E Metal clip Garnish Luggage side upper finisher RH Luggage side lower finisher RH Cup holder and tray Access cover Luggage side lower finisher LH Cup holder Storage bin EI-35 LUGGAGE FLOOR TRIM 10 Access cover 11 Side cargo net 13 Coat hook 14 Hook 12 Luggage side upper finisher LH Luggage Trim - Floor MIIB9091E Floor storage bin Flipper panel Luggage floor board latch Luggage floor board Tailgate kick plate Cargo net Front tonneau cover Rear tonneau cover EI-36 Storage tray LUGGAGE FLOOR TRIM Removal and Installation EIS00BAG A REMOVAL 10 11 12 13 14 15 16 Remove, front and rear tonneau cover (where fitted) Remove the 2nd and 3rd row seat belts Refer to SB-3, "SEAT BELTS" Remove the 3rd row seat belt buckles Refer to SB-3, "SEAT BELTS" Remove the 3rd row seat assembly Refer to SE-125, "THIRD SEAT" Remove the rear door kick plates refer to EI-29, "BODY SIDE TRIM" Remove the tailgate kick plate Disconnect the door open/close link Refer to BL-180, "FRONT DOOR LOCK" Remove the cargo net hooks Remove the LH and RH luggage side lower finishers ● Disconnect the power point on the RH side Remove the LH and RH coat hooks Remove the LH and RH luggage side upper finishers Remove the cargo net hooks LH/RH Remove the luggage floor board Remove the flipper panel Remove the storage tray Remove the floor storage bin B C D E F G INSTALLATION H Installation is in the reverse order of removal EI J K L M EI-37 BACK DOOR TRIM BACK DOOR TRIM Removal and Installation PFP:90900 EIS00BAH MIIB9115E Back door window garnish Back door finisher Back door handle bracket Back door handle First aid kit strap First aid kit Screw REMOVAL Open back door glass Disconnect the gas spring LH and RH from back door (through window garnish) Open the back door, release the clips and remove back door window garnish Remove the screw and back door handle Release the clips and remove back door finisher assembly INSTALLATION Installation in the reverse order of removal EI-38