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ST–1 2AZ-FXE STARTING – SMART KEY SYSTEM SMART KEY SYSTEM PRECAUTION NOTICE: When disconnecting the cable from the negative (-) battery terminal, initialize the following system after the cable is reconnected System Name See procedure SFI System IN-43 PRECAUTIONS FOR PUSH-BUTTON START FUNCTION: (a) Before starting the HV control system on (READY), firmly depress the brake pedal until the indicator in the power switch turns green (b) The power source mode (off, on (ACC), on (IG)) is always retained in memory by the vehicle If the battery is disconnected, the power source mode that was present before disconnection will be restored after the battery is reconnected Be sure to turn the power switch off before disconnecting the cable from the negative battery terminal Be careful if the power source mode of a vehicle with a discharged battery is not known (c) After the battery is reconnected, be sure to wait 10 seconds or more before attempting to start the HV control system The engine may not start immediately after the battery is reconnected (d) If the electrical key is held near the power switch to start the HV control system when the electrical key battery is depleted, the following warnings will sound: (1) Driver's door open → closed • An exit warning will sound if the shift lever is in a position other than P and the power source is in a mode other than off • An exit warning will sound if the shift lever is in the P position and the power source is in a mode other than off (2) Doors other than the driver door open → closed • A warning will sound to indicate that the electrical key has been taken out of the vehicle These warnings will sound because it is not possible for the vehicle to determine if the key is present in the vehicle (due to the depleted key battery) These warnings not indicate system malfunctions ST ST–2 2AZ-FXE STARTING – SMART KEY SYSTEM PARTS LOCATION PARK/NEUTRAL POSITION SWITCH HV CONTROL ECU ENGINE ROOM J/B AND R/B WIRELESS BUZZER - AM2 FUSE - ST / AM2 FUSE - IG2 FUSE - ECU-B NO FUSE - IG2 RELAY - ST CUT RELAY - ST RELAY ST ELECTRICAL KEY OSCILLATOR (CONSOLE) ELECTRICAL KEY OSCILLATOR (REAR SEAT) DOOR CONTROL RECEIVER B138030E01 ST–3 2AZ-FXE STARTING – SMART KEY SYSTEM CERTIFICATION ECU COMBINATION METER ID CODE BOX TURN SIGNAL FLASHER SKID CONTROL ECU STOP LIGHT SWITCH ST DLC3 MAIN BODY ECU (INSTRUMENT PANEL J/B) - IG1 RELAY - ACC RELAY - ECU-ACC FUSE POWER SWITCH STEERING LOCK ECU - ECU IG NO FUSE - DOOR NO FUSE B138031E01 ST–4 2AZ-FXE STARTING – SMART KEY SYSTEM SYSTEM DIAGRAM AM1 AM2 From Battery CAN Line (V bus) Power Switch MAIN BODY ECU SSW1 AM2 CANL CANH SSW2 INDW INDS SWIL Stop Light Switch STP Shift Lock Control ECU P To Each System IG2 Combination Meter SPD IG2D To Each System IG1 ST IG1D SLP Steering Lock ECU ACC ID Code Box ACCD Certification ECU HV CONTROL ECU RDY RDY ST2 STSW LIN CANN CANP (Ms bus) Key GND1 GND2 CAN B138067E01 Communication table: Transmitting ECU (Transmitter) Combination meter Receiving ECU (Receiver) Main body ECU Signal Vehicle speed signal Communication method CAN/Local communication ST–5 2AZ-FXE STARTING – SMART KEY SYSTEM Transmitting ECU (Transmitter) Steering lock ECU Receiving ECU (Receiver) Main body ECU Signal Steering lock/unlock signal Communication method LIN/Local communication READY signal HV control ECU Main body ECU READY inhibition signal Shift position signal CAN Stop light switch signal Engine switch position signal Main body ECU Certification ECU Courtesy light switch signal CAN Wireless door lock buzzer request signal Main body ECU Combination meter Entry start key signal CAN Certification ECU Main body ECU Illumination light request signal CAN Certification ECU Main body ECU Light answer back signal CAN Meter buzzer single-shot request signal Meter buzzer intermittence request signal Meter buzzer continuation request signal Certification ECU Combination meter Door open display signal CAN Key loss warning signal Low key battery warning signal Shift position warning signal Steering lock abnormal warning Steering lock unlock warning Combination meter Certification ECU/Main body ECU Vehicle speed signal CAN Shift lock control ECU Main body ECU Shift position signal Local communication Certification ECU Main body ECU Key ID matching request signal LIN Main body ECU Certification ECU ID required signal LIN ST ST–6 2AZ-FXE STARTING – SMART KEY SYSTEM SYSTEM DESCRIPTION PUSH-BUTTON START FUNCTION DESCRIPTION (a) The push-button start function uses a push-type power switch, which the driver can operate by merely carrying the electrical key This system consists primarily of the main body ECU, power switch, ID code box, steering lock ECU, electrical key, ACC relay, IG1 relay, IG2 relay and certification ECU The main body ECU controls the function This function operates in cooperation with the smart key system FUNCTION OF COMPONENT Component Function • • Power Switch • Transponder Key Amplifier • Electrical Key Receives signals from oscillators and returns ID code to door control receiver Electrical Key Oscillator • Console and Rear Seat Receives request signals from certification ECU and forms detection area in vehicle interior Steering Lock ECU Receives lock/unlock request signals from certification ECU and main body ECU Door Control Receiver Receives ID code from electrical key and transmits it to certification ECU • ST Transmits power switch signal to main body ECU Informs driver of power source mode or system abnormality with illumination of indicator light Receives ID code and transmits it to certification ECU when key battery is low Main body ECU • Changes power source mode in stages (off, on (ACC), on (IG), on (READY)) in accordance with shift position and state of stop light switch Controls push-button start function in accordance with signals received from switches and certification ECU and HV control ECU Certification ECU Certifies ID code received from door control receiver and transmits certification results to main body ECU Stop Light Switch Outputs state of brake pedal to main body ECU ID Code Box Receives steering unlock or engine immobiliser unset signals from certification ECU, certifies them, and transmits each unset signal to steering lock ECU or HV control ECU HV control ECU Receives signal from ID code box and main body ECU and performs HV control system is on (READY) SYSTEM FUNCTION The electric controls of the push-button start function are described below: Control Outline • Power switch control • Diagnosis When driver operates power switch with electrical key in driver's possession, certification ECU starts indoor electrical key oscillator, which transmits request signal to electrical key Upon receiving this signal, the electrical key transmits ID code signal to door control receiver Certification ECU verifies check results received from door control receiver and sends them to main body ECU Based on these results, main body ECU authorizes operation of power switch When main body ECU detects malfunction, main body ECU diagnoses and memorizes failed section ST–7 2AZ-FXE STARTING – SMART KEY SYSTEM Indicator Light B138023E01 CONSTRUCTION AND OPERATION (a) Power Switch The power switch consists of a momentary type switch, color (amber, green, greenish white) LEDs, and a transponder key amplifier • The greenish white LED is for illumination • The amber and green LEDs are for the indicator lights The driver can check the present power source mode and whether the HV control system can start in accordance with the illumination state of the indicator light • When the main body ECU detects an abnormality in the push-button start function, it makes the amber indicator light flash If the HV control system stopped in this state, it may not be possible to restart it (b) Indicator Light Condition Power switch indicator light condition: Power Source Mode/Condition Indicator Light Condition Brake pedal released Brake pedal depressed, shift lever in P off OFF ON (Green) (when key and vehicle IDs match) on (ACC, IG) ON (Amber) ON (Green) HV control system on (READY) OFF OFF Steering lock not unlocked Flashes (Green) for 15 sec Flashes (Green) for 15 sec System malfunction Flashes (Amber) for 15 sec Flashes (Amber) for 15 sec Brake Pedal Depressed (c) Main body ECU The main body ECU consists of the IG1 and IG2 relay actuation circuits and CPU HINT: Before removing the battery, make sure to turn the power switch off The main body ECU constantly stores the present power source mode in its memory Therefore, if the main body ECU is interrupted by disconnecting the battery, the main body ECU restores the power source mode after the battery is reconnected For this reason, if the battery is disconnected when the power switch is not off, the power will be restored to the vehicle at the same time the power is restored to the main body ECU (by reconnecting the battery) PUSH-BUTTON START FUNCTION OPERATION (a) This system has different power source mode patterns depending on the brake pedal condition and shift lever position Shift Lever Power Source Mode Pattern P position When the power switch is pushed once • off → HV control system on (READY) • on (ACC) → HV control system on (READY) • on (IG) → HV control system on (READY) ST ST–8 2AZ-FXE STARTING – SMART KEY SYSTEM Brake Pedal Shift Lever P position Not depressed Except P position Power Source Mode Pattern Each time the power switch is pushed • off → on (ACC) → on (IG) → off Each time the power switch is pushed • off → on (ACC) → on (IG) → on (ACC) - P position When the power switch is pushed with power source mode on (READY) • HV control system on (READY) → off - Except P position When the power switch is pushed with power source mode on (READY) • HV control system on (READY) → on (ACC) When the battery of the key is low, the push-button start function can be operated by holding the key against the power switch • After approximately hour has passed with the power switch on (ACC) and the shift position in P, the main body ECU will automatically cut the power supply (the power source mode changes to off) ST ST–9 2AZ-FXE STARTING – SMART KEY SYSTEM • The illustration below shows the transition of power source modes Transition of power source mode: Shift Position P Power Switch Position Power switch pushed Except P Power switch pushed Not operated for hour Brake pedal depressed Power switch pushed Power switch pushed Brake pedal depressed off ST on (ACC) on (IG) on (READY) Transition of power source mode (Always) Transition of power source mode (only with vehicle stopped) Transition of power source mode (only when key code is certified) B138020E01 ST–10 2AZ-FXE STARTING – SMART KEY SYSTEM HINT: While the vehicle is being driven normally, operation of the power switch is disabled However, if the HV control system must be stopped in an emergency while the vehicle is being driven, pressing the power switch for seconds or more stops the HV control system Power source mode changes from on (READY) to on (ACC) Required Distance: 10 mm (0.39 in.) Power Switch Key ST B138022E01 WHEN KEY BATTERY IS LOW (a) To operate the push-button start function when the key battery is low, hold the key close to the power switch with the brake pedal depressed (b) The main body ECU transmits a key verification request signal from the stop light switch to the certification ECU (c) The certification ECU does not receive an ID code response from the entry door control receiver, so it actuates the transponder key amplifier built into the power switch (d) The transponder key amplifier outputs an engine immobiliser radio wave to the key (e) The key receives the radio wave, and returns a radio wave response to the transponder key amplifier (f) The transponder key amplifier combines the key ID codes with the radio wave response, and transmits it to the certification ECU (g) The certification ECU judges and verifies the ID code, and transmits a key verification OK signal to the main body ECU The buzzer in the combination meter sounds at the same time (h) After the buzzer sounds, if the power switch is pressed within seconds with the brake pedal not depressed, the power source mode changes to on (ACC) or on (IG), the same as in the normal condition DIAGNOSIS The main body ECU can detect malfunctions in the pushbutton start function when the power source mode is on (IG) When the ECU detects a malfunction, the amber indicator light of the power switch flashes to warn the driver At the same time, the ECU stores a 5-digit DTC (Diagnostic Trouble Code) in the memory • The indicator light warning continues for 15 seconds even after the power source mode is changed to off • The DTC can be read by connecting the intelligent tester to the DLC3 • The push-button start function cannot be operated if a malfunction occurs ST–119 2AZ-FXE STARTING – SMART KEY SYSTEM Standard resistance Terminal No Condition Specified Condition ACC relay terminal IF-10 Always Below Ω ACC relay terminal - II3 Always Below Ω IF-10 - Body ground Always 10 kΩ or higher II-3 - Body ground Always 10 kΩ or higher NG REPLACE INSTRUMENT PANEL J/B OK REPLACE MAIN BODY ECU ST ST–120 2AZ-FXE STARTING – SMART KEY SYSTEM Power Source Mode does not Change to ON (READY) DESCRIPTION POWER SWITCH ON (READY) FUNCTION (a) If the power switch is pressed with the shift lever in the P position and the brake pedal depressed, the main body ECU determines that it is a HV control system on (READY) request (b) The certification ECU and other ECUs perform key verification via the LIN communication line (c) The main body ECU activates the ACC relay (d) The main body ECU activates the IG1 and IG2 relays (e) The certification ECU outputs a steering UNLOCK signal The signal is sent to the main body ECU via the steering lock ECU (f) The main body ECU sends an on (READY) request signal to the HV control ECU (g) When HV control system on (READY) requests signal, the main body ECU determines that the HV control system has been on (READY) The ECU reactivates turns off the power switch indicator light Symbols of main body ECU ST Signals STP Stop light switch ON signal SSW1/SSW2 Power switch ON signal ACCD ACC relay operation signal IG1D IG1 relay operation signal SLP Steering lock position signal IG2D IG2 relay operation signal P Park/neutral position switch signal RDY HV control system on (READY) detection signal STSW HV control system on (READY) request signal ST–121 2AZ-FXE STARTING – SMART KEY SYSTEM AM1 AM2 From Battery CAN Line (V bus) Power Switch MAIN BODY ECU SSW1 AM2 CANL CANH SSW2 INDW INDS SWIL Stop Light Switch STP Shift Lock Control ECU P To Each System IG2 Combination Meter SPD IG2D To Each System IG1 IG1D SLP Steering Lock ECU ST ACC ID Code Box ACCD Certification ECU HV CONTROL ECU RDY RDY ST2 STSW LIN GND1 GND2 CANN CANP (Ms bus) Key CAN B138067E01 INSPECTION PROCEDURE HINT: After the main body ECU, certification ECU, steering lock ECU, ID code box and/or HV control ECU are/is replaced, perform the registration procedures for the engine immobiliser system (See page EI-9) ST–122 2AZ-FXE STARTING – SMART KEY SYSTEM CHECK ENTRY FUNCTION DETECTION AREA Inspection Point B137958E01 (a) Inspect entry detection area (1) When the electrical key is in either of the inspection points in the illustration, the shift lever is in the P position and the brake pedal is depressed, check that the power switch indicator illuminates in green OK: Power switch illuminates in green HINT: If the power switch does not illuminate, perform troubleshooting according to the PROBLEM SYMPTOMS TABLE of the smart key system (starting function) (power switch indicator light does not come on) (See page ST-13) and the smart key system (entry door lock function) (matching for the inside of the cabin cannot be performed) (See page DL-121) NG GO TO OTHER PROBLEM OK ST CHECK IF POWER SWITCH ON (READY) (INITIALIZE STEERING LOCK) (a) Make sure that the shift lever is in the P position (b) Open and close the driver's door with the power switch off Check if the HV control system can be started OK: HV control system can be started HINT: After the battery is discharged and then recharged, the HV control system may not start unless the steering lock is initialized using the above procedure (See page SR9) OK END NG CHECK FOR DTC (a) Delete the DTCs (See page ST-21) (b) Check for DTCs again OK: No DTC is output HINT: • If smart key system (starting function) DTCs are output (See page ST-23) • If smart key system (entry door lock function) DTCs are output (See page DL-133) ST–123 2AZ-FXE STARTING – SMART KEY SYSTEM • If electrical steering lock DTCs are output (See page SR-16) • If engine immobiliser system DTCs are output (See page EI-27) • If HV control system DTCs are output (See page HV46) NG GO TO DTC CHART OK CHECK POWER SWITCH CONDITION (a) Check the power source mode change (1) When the key is inside the vehicle and the shift lever is in the P position, check that pressing the power switch causes the power source mode to change as follows: OK: off → on (ACC) → on (IG) → off HINT: • If power mode does not change to ON (IG and ACC) (See page ST-91) • If power mode does not change to ON (IG) (See page ST-99) • If power mode does not change to ON (ACC) (See page ST-108) NG GO TO OTHER PROBLEM OK READ VALUE OF INTELLIGENT TESTER (P SIGNAL) (a) Connect the intelligent tester to the DLC3 (b) Turn the power switch on (IG) (c) Read the DATA LIST according to the displays on the tester screen MAIN BODY: Item SHIFT P SIG Measurement Item/Range (Display) Normal Condition ON: Shift position is P (Power switch on (ACC)) OFF: Shift position is not P (Power switch off) Shift P signal/ON or OFF Diagnostic Note - OK: ON (P signal is ON) and OFF (P signal is OFF) appear on the screen HINT: If the result is not as specified, perform troubleshooting for DTC B2281 first (See page ST-51) NG GO TO DTC B2281 ST ST–124 2AZ-FXE STARTING – SMART KEY SYSTEM OK READ VALUE OF INTELLIGENT TESTER (STOP LIGHT SWITCH) (a) Connect the intelligent tester to the DLC3 (b) Turn the power switch on (IG) (c) Check the DATA LIST for proper functioning of the stop light switch MAIN BODY: Item STOP LAMP SW Measurement Item/Display (Range) Normal Condition Diagnostic Note ON: Brake pedal depressed OFF: Brake pedal released Stop light Switch/ON or OFF - OK: ON (brake pedal depressed) and OFF (brake pedal released) appear on the screen HINT: If the result is not as specified, perform troubleshooting for DTC B2284 first (See page ST-65) NG GO TO DTC B2284 OK READ VALUE OF INTELLIGENT TESTER (STEERING LOCK) ST (a) Connect the intelligent tester to the DLC3 (b) Turn the power switch on (IG) MAIN BODY: Item STR UNLOCK SW Measurement Item/Display (Range) Steering lock condition/ON or OFF Normal Condition Diagnostic Note ON: Steering is unlocked (Power switch on (ACC)) OFF: Steering is locked (Power switch off) - OK: ON (steering is unlocked) and OFF (steering is locked) appear on the screen HINT: If the result is not as specified, perform troubleshooting for DTCs B2285 and B2288 first (See page ST-23) NG GO TO DTC B2285 AND B2288 OK CHECK STEERING LOCK (a) Check if the steering lock is released when turning the power switch on (ACC) OK: The steering lock is released ST–125 2AZ-FXE STARTING – SMART KEY SYSTEM NG GO TO STEERING LOCK SYSTEM OK READ VALUE OF INTELLIGENT TESTER (L CODE) (a) Reconnect the connectors (b) Connect the intelligent tester to the DLC3 HINT: When using intelligent tester with the power switch off, turn on and off any of the door courtesy light switches repeatedly at 1.5 second intervals or less until communication between the tester and vehicle starts (c) Turn the power switch on (IG) SMART KEY (Certification ECU): Item L CODE CHK Measurement Item/Display (Range) Normal Condition OK: Normal NG: Malfunction L code check/ON or NG Diagnostic Note Electrical key in the cabin OK: OK is displayed on the screen HINT: If the result is not as specified, there may be a malfunction with the steering lock ECU or the ID code box NG GO TO ENGINE IMMOBILISER SYSTEM OK 10 READ VALUE OF INTELLIGENT TESTER (ON (READY)) (a) Connect the intelligent tester to the DLC3 HINT: When using the intelligent tester with the power switch off, turn on and off any of the door courtesy light switches repeatedly at 1.5 second intervals or less until communication between the tester and vehicle starts (b) Turn the power switch on (IG) MAIN BODY: Item READY SIG Measurement Item/Display (Range) HV control system on (READY) response/ON or OFF Normal Condition Diagnostic Note ON: System is on (READY) OFF: System is off OK: ON and OFF appear on the screen NG OK REPLACE CERTIFICATION ECU - ST ST–126 11 2AZ-FXE STARTING – SMART KEY SYSTEM READ VALUE OF INTELLIGENT TESTER (S CODE) (a) Connect the intelligent tester to the DLC3 HINT: When using the intelligent tester with the power switch off, turn on and off any of the door courtesy light switches repeatedly at 1.5 second intervals or less until communication between the tester and vehicle starts (b) Turn the power switch on (IG) SMART KEY (Certification ECU): Measurement Item/Display (Range) Item S CODE CHK Normal Condition OK: Normal NG: Malfunction S code check/OK or NG Diagnostic Note - OK: OK is displayed on the screen HINT: If the result is not as specified, there may be a malfunction with the certification ECU or the ID code box NG GO TO ENGINE IMMOBILISER SYSTEM OK ST 12 INSPECT MAIN BODY ECU (STSW VOLTAGE) (a) Disconnect the A61 HV control ECU connector (b) Measure the voltage according to the value(s) in the table below Standard voltage Main Body ECU E9 Tester Connection (Symbols) Condition Specified Condition E9-4 (STSW) - Body ground Brake pedal depressed, shift lever P position, power switch is pushed once Output voltage at terminal AM1 or AM2 is V or more STSW HINT: If the result is not as specified, perform troubleshooting for DTC B2275 first (See page ST-42) NG B138004E01 OK GO TO DTC B2275 ST–127 2AZ-FXE STARTING – SMART KEY SYSTEM 13 INSPECT HYBRID VEHICLE CONTROL ECU (RDY SIGNAL) (a) Check the input signal waveform (1) Reconnect the HV control ECU connector (2) Connect an oscilloscope to terminal E8-8 (RDY) and body ground (3) Turn the power switch on (IG) Main Body ECU E8 RDY B138007E02 (4) Check the signal waveform according to the condition(s) in the table below Waveform: Item GND Condition Tool setting 10 V/DIV., 10 ms./DIV Vehicle condition Power switch on (IG) or on (READY) OK: The waveform is displayed as shown in the illustration HINT: As the vehicle speed increases, the cycle of the signal waveform narrows Power switch ON (IG) OK Go to step 15 GND Power switch ON (READY) A111591E04 NG 14 CHECK WIRE HARNESS (MAIN BODY ECU - HV CONTROL ECU) (a) Disconnect the E8 and A61 ECU connectors ST ST–128 2AZ-FXE STARTING – SMART KEY SYSTEM Main Body ECU E8 HV Control ECU A61 RDY RDY B138072E01 (b) Measure the resistance according to the value(s) in the table below Standard resistance ST Tester Connection (Symbols) Condition Specified Condition E8-8 (RDY) - A61-9 (RDY) Always Below Ω E8-8 (RDY) or A61-9 (RDY) - Body ground Always 10 kΩ or higher NG OK REPLACE HYBRID VEHICLE CONTROL ECU REPAIR OR REPLACE HARNESS OR CONNECTOR ST–129 2AZ-FXE STARTING – SMART KEY SYSTEM 15 INSPECT ID CODE BOX (a) Check the input signal waveform (1) Connect an oscilloscope to terminal E50-6 (EFIO) and body ground (2) Turn the power switch on (IG) (3) Check the signal waveform according to the condition(s) in the table below E50 ID Code Box Item EFIO Tool setting 10 V/DIV., 100 ms./DIV Vehicle condition Power switch on (IG) NG GND Condition REPLACE ID CODE BOX HI LOW B138013E01 OK ST REPLACE MAIN BODY ECU ST–126 2AZ-FXE STARTING – POWER SWITCH POWER SWITCH 2AZ-FXE STARTING ENGINE COMPONENTS POWER SWITCH ST LOWER INSTRUMENT PANEL FINISH PANEL A133822E02 2AZ-FXE STARTING – POWER SWITCH ST–127 REMOVAL Finish Panel REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (See page IP-12) REMOVE POWER SWITCH (a) Detach the claws and remove the power switch from the finish panel Power Switch A131544E02 ST ST–128 2AZ-FXE STARTING – POWER SWITCH INSPECTION INSPECT POWER SWITCH (a) Measure the resistance according to the value(s) in the table below SS1 GND SS2 B138024E01 Standard resistance Tester Connection Switch Condition Specified Condition (SS1) - (GND) Pushed Below Ω (SS2) - (GND) Pushed Below Ω (SS1) - (GND) Not pushed 10 kΩ or higher (SS2) - (GND) Not pushed 10 kΩ or higher If the result is not as specified, replace the power switch (b) Apply battery voltage between the terminals of the switch, and check the illumination condition of the switch ST Indicator Light Illumination INDS GND COM INDW SWIL B138024E02 Standard resistance Measurement Condition Specified Condition Battery positive (+) →Terminal 11 (SWIL) Battery negative (-) →Terminal (COM) or (GND) Illuminates Battery positive (+) →Terminal 12 (INDS) Battery negative (-) →Terminal (COM) or (GND) Illuminates Battery positive (+) →Terminal 13 (INDW) Battery negative (-) →Terminal (COM) or (GND) Illuminates If the result is not as specified, replace the power switch 2AZ-FXE STARTING – POWER SWITCH ST–129 INSTALLATION Finish Panel INSTALL POWER SWITCH (a) Attach the claws to install the power switch INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (See page IP-34) Power Switch A131544E02 ST