Tài liệu hướng dẫn sửa chữa đồng sơn cho xe Toyota camry hybrid xv50 2012 2017 collision repair sửa chữa đồng sơn. Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành sửa chữa nhanh chóng, chính xác, hiệu quả
IN-46 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL For convenience, the following abbreviations are used in this manual ABS Antilock Brake System A/C Air Conditioner assy assembly ECT Electronic Controlled Transmission ECU Electronic Control Unit e.g Exempli Gratia (for Example) Ex Except FWD Front Wheel Drive Vehicles 2WD Two Wheel Drive Vehicles 4WD Four Wheel Drive Vehicles in inch LH Left-hand LHD Left-hand Drive MIG Metal Inert Gas M/Y Model Year PPS Progressive Power Steering RH Right-hand RHD Right-hand Drive SRS Supplemental Restraint System SSM Special Service Materials w/ with w/o without INTRODUCTION IN-27 COMPONENTS Front bumper RADIATOR GRILLE PROTECTOR RADIATOR GRILLE PROTECTOR FRONT BUMPER ASSEMBLY B146366 INTRODUCTION IN-28 FRONT BUMPER SIDE RETAINER RH 34 (347, 25) 34 (347, 25) FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY FRONT BUMPER ENERGY ABSORBER FRONT BUMPER SIDE RETAINER LH CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque B137743 INTRODUCTION IN-29 Rear bumper REAR BUMPER SIDE SUPPORT RH REAR BUMPER SIDE RETAINER RH REAR BUMPER REINFORCEMENT SUB-ASSEMBLY REAR BUMPER SIDE RETAINER LH WHEEL HOUSE REINFORCEMENT RH 68 (693, 50) REAR BUMPER SIDE SUPPORT LH 68 (693, 50) REAR BUMPER BAR WHEEL HOUSE REINFORCEMENT LH REAR BUMPER PAD REAR BUMPER PLATE LH REAR BUMPER ENERGY ABSORBER REAR BUMPER PAD REAR BUMPER PLATE RH CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque B137225 INTRODUCTION IN-30 Instrument panel INSTRUMENT PANEL NO SPEAKER PANEL SUB-ASSEMBLY INSTRUMENT PANEL NO SPEAKER PANEL SUB-ASSEMBLY NO DEFROSTER NOZZLE GARNISH for LH Side: for RH Side: FRONT NO SPEAKER ASSEMBLY FRONT NO SPEAKER ASSEMBLY FRONT PASSENGER AIRBAG ASSEMBLY INSTRUMENT PANEL WIRE ASSEMBLY INSTRUMENT PANEL NO REGISTER ASSEMBLY INSTRUMENT PANEL NO REGISTER ASSEMBLY FRONT PILLAR GARNISH CLIP FRONT PILLAR GARNISH CLIP FRONT PILLAR GARNISH RH FRONT PILLAR GARNISH LH 20 (204, 15) INSTRUMENT PANEL SAFETY PAD ASSEMBLY COMBINATION METER ASSEMBLY INSTRUMENT CLUSTER FINISH PANEL NO INSTRUMENT PANEL SUB-ASSEMBLY LOWER INSTRUMENT PANEL FINISH PANEL CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque Non-reusable part F30282 INTRODUCTION IN-31 TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY STEERING PAD 2.0 (20, 18 in lbf) 50 (510, 37) STEERING COLUMN COVER STEERING WHEEL ASSEMBLY LOWER NO STEERING WHEEL COVER LOWER NO STEERING WHEEL COVER SHIFT LEVER KNOB SUB-ASSEMBLY 8.8 (90, 78 in lbf) FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY INSTRUMENT PANEL NO REGISTER ASSEMBLY UPPER CONSOLE REAR PANEL SUB-ASSEMBLY RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY NO CONSOLE BOX INSERT FRONT UPPER CONSOLE PANEL SUB-ASSEMBLY NO INSTRUMENT CLUSTER FINISH PANEL GARNISH NO INSTRUMENT CLUSTER FINISH PANEL GARNISH NO CONSOLE BOX INSERT FRONT 17.5 (179, 13) CONSOLE BOX CARPET CENTER AIRBAG SENSOR ASSEMBLY CONSOLE BOX POCKET CONSOLE BOX ASSEMBLY CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque F30283 INTRODUCTION IN-32 NO INSTRUMENT PANEL STAY GLOVE BOX LIGHT ASSEMBLY DEFROSTER NOZZLE ASSEMBLY PLASMACLUSTER NO HEATER TO REGISTER DUCT SIDE NO DEFROSTER NOZZLE DUCT SIDE NO DEFROSTER NOZZLE DUCT NO HEATER TO REGISTER DUCT NO HEATER TO REGISTER DUCT NO ANTENNA CORD SUB-ASSEMBLY with Navigation System: 7.0 (71, 62 in lbf) NAVIGATION ANTENNA ASSEMBLY LOWER INSTRUMENT PANEL SUB-ASSEMBLY INSTRUMENT PANEL NO UNDER COVER SUB-ASSEMBLY LOWER INSTRUMENT PANEL FINISH PANEL LH COWL SIDE TRIM SUB-ASSEMBLY RH COWL SIDE TRIM CLIP FRONT DOOR SCUFF PLATE RH CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque F30284 INTRODUCTION IN-33 Interior trim UPPER CENTER PILLAR GARNISH REAR DOOR OPENING TRIM WEATHERSTRIP FRONT DOOR OPENING TRIM WEATHERSTRIP ROOF SIDE INNER GARNISH LH REAR DOOR SCUFF PLATE LOWER CENTER PILLAR GARNISH 42 (428, 31) FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY 42 (428, 31) FRONT DOOR SCUFF PLATE 42 (428, 31) FRONT SEAT OUTER BELT ASSEMBLY 7.5 (77, 66 in lbf) 42 (428, 31) LAP BELT OUTER ANCHOR COVER 42 (428, 31) CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque F30285 INTRODUCTION IN-34 PACKAGE TRAY TRIM PANEL ASSEMBLY REAR SEAT SHOULDER BELT COVER CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY RH REAR SEAT OUTER BELT ASSEMBLY REAR SEAT SHOULDER BELT COVER 42 (428, 31) 18 (184, 13) REAR SEAT SHOULDER BELT HOLE COVER 18 (184, 13) 42 (428, 31) 42 (428, 31) 42 (428, 31) REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH 42 (428, 31) REAR SEAT OUTER BELT ASSEMBLY CAUTION: The bolts and nuts must be tightened to the torque specification, as they are related to vehicle safety during a collision N.m (kgf.cm, ft lbf) : Specified torque B142832 INTRODUCTION IN-35 without Sliding Roof: REAR ASSIST GRIP SUB-ASSEMBLY FRONT ASSIST GRIP SUB-ASSEMBLY ASSIST GRIP COVER ASSIST GRIP COVER ROOF HEADLINING ASSEMBLY REAR ASSIST GRIP SUB-ASSEMBLY NO ROOM LIGHT ASSEMBLY VISOR BRACKET COVER FRONT ASSIST GRIP SUB-ASSEMBLY ASSIST GRIP COVER VISOR ASSEMBLY RH VISOR HOLDER ASSIST GRIP COVER ROOF CONSOLE BOX ASSEMBLY VISOR ASSEMBLY LH VISOR HOLDER VISOR BRACKET COVER B146211 BODY DIMENSIONS DI-8 UNDER BODY (Two-Dimensional Distance) 2,518 2,285 (99.13) (89.96) 1,706 (67.17) 519 500 (20.43) (19.69) 665 (26.18) RH 550 (21.65) 456 (17.95) 329 (12.95) 504 (19.84) LH 1,265 (49.80) 630 (24.80) 585 (23.03) 456 (17.95) 468 (18.43) 544 (21.42) 1,090 1,350 (42.91) (53.15) 1,916 (75.43) 662 (26.06) 525 (20.67) 513 (20.20) 503 (19.80) 511 (20.12) 547 (21.54) 1,330 (52.36) 1,916 (75.43) 340 (13.39) 2,395 2,177 (94.29) (85.71) Front 1,395 1,135 (54.92) (44.69) Wheel base A, a B, b C, c D, d 316 94 290 180 (12.44) (3.70) (11.42) (7.09) 541 (21.30) 100 (3.94) 100 (3.94) 98 (3.86) 920 (36.22) 2,775 (109.25) E, e F, f 752 120 (29.61) (4.72) G, g 63 (2.48) H, h 29 (1.14) I, i 31 (1.22) n N J, j K, k L, l M, m O, o 285 284 125 159 272 779 259 (4.92) (6.26) (10.71) (30.67) (11.22) (11.18) (10.20) Imaginary Standard Line HINT: 1) For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (seen from rear) 2) Point N,n, O,o on the vehicle are asymmetrical mm (in.) Hole dia H, h Front side member standard hole ø18 (0.71) A, a Front bumper reinforcement installation nut M10 (0.39) I, i Front floor under reinforcement standard hole ø15 (0.59) Symbol Name B, b Front crossmember standard hole ø18 (0.71) J, j Strut bar installation hole-inner ø12 (0.47) C, c Front side member standard hole ø18 (0.71) K, k Rear floor side member standard hole ø18 (0.71) D, d Front suspension member installation nut-front M16 (0.63) L, l Rear suspension member installation nut M12 (0.47) E, e Front spring support hole-outer ø12.5 (0.492) M, m Rear spring support hole-outer ø9.5 (0.374) F, f Front suspension member installation nut-rear M16 (0.63) N, n Rear floor side member standard hole ø18 (0.71) Torque box front standard hole ø25 (0.98) O, o Rear floor side member standard hole ø18 (0.71) G, g BODY DIMENSIONS DI-12 UNDER BODY (Three-Dimensional Distance) 679 (26.73) 871 (34.29) 274 (10.79) 1,007 (39.65) 1,205 (47.44) 1,498 (58.98) 1,425 (56.10) 802 (31.57) 1,002 (39.45) 1,268 (49.92) 1,044 (41.10) 658 (25.91) 936 (36.85) HINT: 1) For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (seen from rear) 2) These values are actual measurements made on model Use these reference values 3) Measure point with the Engine under cover removed mm (in.) Symbol Name A, a Front crossmember reinforcement No.2 standard hole B, b Front suspension member installation bolt Hole dia C, c Front suspension member installation bolt — ø10 (0.39) D, d Front side member standard hole — — — — — BODY DIMENSIONS DI-13 UNDER BODY (Two-Dimensional Distance) Front bumper reinforcement [RH] 12.9 [LH] 12.9 12.3 12.4 72.9 3M10 NUT 72.9 3M10 NUT 25.4 31.4 Rear spring support Front spring support 11.6 9.5 0.6 36.1 36.6 56.5 2.7 22.6 42.3 64.9 2.9 0.6 12.5 2.3 2.4 2.5 4.9 20.2 5.8 3.1 2.2 39.5 37.9 50.4 12.3 62.0 mm BODY DIMENSIONS DI-7 UNDER BODY (Three-Dimensional Distance) 1,180 (46.46) 734 (28.90) RH 679 (26.73) 1,228 (48.35) (60.08) LH 1,000 1,037 (39.37) 1,007 (40.83) (39.65) 936 (36.85) 1,464 (57.64) 1,224 (48.19) 1,001 (39.41) 1,005 (39.57) 912 (35.91) 658 (25.91) 843 (33.19) 1,131 (44.53) 1,170 (46.06) 922 (36.30) 567 (22.32) 430 (16.93) 1,093 (43.03) 1,088 (42.83) 1,144 (45.04) 1,526 1,203 (47.36) 322 (12.68) 656 (25.83) 1,135 (44.69) 309 (12.17) 803 (31.61) 1,203 (47.36) 1,024 (40.31) 1,190 (46.85) 1,103 (43.43) 410 (16.14) 1,072 (42.20) 588 (23.15) 715 (28.15) Front A, a B, b C, c 94 290 316 (12.44) (3.70) (11.42) F-f F-G or f-g F-g or f-G 1,100 (43.31) 158 (6.22) 1,027 (40.43) 100 (3.94) 100 (3.94) 98 (3.86) D, d 180 (7.09) E, e F, f 120 63 (4.72) (2.48) G, g 29 (1.14) H, h 31 (1.22) I, i J, j K, k 125 159 272 (4.92) (6.26) (10.71) l L 285 284 (11.22) (11.18) HINT: 1) For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (seen from rear) 2) Point L,l, M,m on the vehicle are asymmetrical Symbol Name M, m 259 (10.20) Imaginary Standard Line mm (in.) Hole dia G, g Front side member standard hole ø18 (0.71) A, a Front bumper reinforcement installation nut M10 (0.39) H, h Front floor under reinforcement standard hole ø15 (0.59) B, b Front crossmember standard hole ø18 (0.71) I, i Strut bar installation hole-inner ø12 (0.47) C, c Front side member standard hole ø18 (0.71) J, j Rear floor side member standard hole ø18 (0.71) D, d Front suspension member installation nut-front M16 (0.63) K, k Rear suspension member installation nut M12 (0.47) E, e Front suspension member installation nut-rear M16 (0.63) L, l Rear floor side member standard hole ø18 (0.71) F, f Torque box front standard hole ø25 (0.98) M, m Rear floor side member standard hole ø18 (0.71) PAINT COATING PC-7 BODY PANEL UNDERCOATING AREAS Apply PASTAR UWE or PASTAR UC to the chassis, floor underside, sheet metal fitting weld points of the body, and inside of the wheel house to prevent rust and noise, as well protect the body from flying rocks HINT: 1) Work must be performed while wearing the appropriate protective gear and in a well-ventilated area 2) Apply degreasing agent to a clean cloth and clean any dirt and oil from the application areas 3) Cover the surrounding areas of the application areas with masking paper to avoid coating unnecessary areas 4) Do not coat high temperature areas, such as the tailpipe, or moving parts, such as the driveshaft 5) Do not leave any gaps between the panel joints 6) Apply sealer to the panel joints in advance HINT: 1) Parts coated using the PASTAR UWE should be left until dry to the touch in a 25C environment for 60 to 75 minutes Parts coated using PASTAR UC should be left until dry to the touch in a 25C environment for 15 to 30 minutes 2) If using a PASTAR gun, one spray applies a 0.5 mm thick coating 3) PASTAR UWE: Part number V9240 − 0025 PASTAR UC: Spray type: Part number V9240 − 0008 Aerosol type: Part number V9240 − 0021 [LH] [RH] F26016 REFERENCE The undercoating should be applied according to the specifications for your country while referring to the notes above PAINT COATING PC-9 BODY PANEL ANTI-RUST AGENT (WAX) APPLICATION AREAS Apply RUSTOP W to the doors and hood edges (tips of outer panel folded parts) and undersides, areas around hinges, etc., to prevent rust Coat the undersides of the edges using a nozzle and air gun, and coat the areas around the hinges using a brush HINT: 1) If RUSTOP is unnecessarily applied to an area, apply degreasing agent to a clean cloth and clean off the RUSTOP immediately F25789 PAINT COATING PC-11 BODY PANEL ANTI-CHIPPING PAINT APPLICATION AREAS To protect the body from damage due to flying rocks, apply the anti-chipping paint to the rocker panels, wheel arches, and lower parts of the doors HINT: 1) Work must be performed while wearing the appropriate protective gear and in a well-ventilated area 2) Apply anti-chipping paint to the indicated areas first, before applying the top coat 3) If anti-chipping paint is unnecessarily applied to an area, apply degreasing agent to a clean cloth and clean the paint off immediately SOFT − CHIP PRIMER ANTI − CHIPPING PAINT (INTERMEDIATE COAT) PROTECTOR SEAL F26018 PAINT COATING PC-1 BODY PANEL SEALING AREAS Be sure to apply body sealer to the body panel joints and door edges (tip of outer panel folded part), etc., to waterproof and rustproof them HINT: 1) Apply degreasing agent to a clean cloth and clean the sealer application areas 2) After removing the applied spot sealer from the sealer application areas using thinner or equivalent, rustproof the areas by applying primer or equivalent Then apply body sealer 3) If sealer is unnecessarily applied to an area, apply degreasing agent to a clean cloth and clean off the sealer immediately Flat Finishing No Flat Finishing ENGINE COMPARTMENT F25781 PC-2 PAINT COATING INSIDE F26006 PAINT COATING PC-3 OUTSIDE F25783 PC-4 PAINT COATING F26013 PAINT COATING PC-5 DOOR PARTS F26014 PC-6 PAINT COATING F26015 PC-8 PAINT COATING FOAMED MATERIAL APPLICATION AREAS If an increase in temperature or other condition damages the foamed material when repairing or replacing the panel, fill in the insufficient areas with urethane foam The following illustration shows the areas for one side, but the foamed material must be applied equally to both the left and right sides HINT: 1) Work must be performed while wearing the appropriate protective gear and in a well-ventilated area 2) Apply tape or equivalent to any holes, nuts, etc., near the areas to be filled [Nomal Roof] [Moon Roof] F26017 PC-10 PAINT COATING SILENCER SHEET INSTALLATION AREAS Substitute silencer sheets for the laminate coat application areas 1.8 (0.071) 2.6 (0.102) 2.6 (0.102) 3.0 (0.118) 3.0 (0.118) 3.0 (0.118) 3.9 (0.154) 3.9 (0.154) 5.3 (0.209) mm (in.) F26009