Tài liệu hướng dẫn sửa chữa, tháo lắp cửa, cabo trên xe Toyota camry hybrid xv50 2012 2017 engine hood door cabo. Cung cấp những thông tin cần thiết cho Kỹ thuật viên tiến hành sửa chữa, tháo lắp nhanh chóng, hiệu quả
ED–4 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM SYSTEM DIAGRAM Fuel Lid Opener Switch Fuel Tank Pressure Sensor Fuel Vapor Containment Valve Hybrid Vehicle Control ECU Combination Meter (Multi-information Display) ED Fuel Lid Opener Motor Assembly Fuel Lid Courtesy Switch B150832E01 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–5 SYSTEM DESCRIPTION FUEL LID OPENER COMPONENT Fuel Lid Opener Switch Detects fuel lid opener switch operation and sends fuel lid open request signal to hybrid vehicle control ECU Fuel Lid Courtesy Switch The fuel lid courtesy switch detects the fuel lid open/close condition signal to hybrid vehicle control ECU Fuel Lid Opener Motor Assembly Actuates to open fuel lid according to signal from hybrid vehicle control ECU Hybrid Vehicle Control ECU When the hybrid vehicle control ECU receives signal from the fuel lid opener switch, it actuates the fuel lid opener motor • Inputs signal from fuel tank pressure sensor • When difference between atmospheric pressure and fuel tank internal pressure exceeds specification, hybrid vehicle control ECU operates fuel vapor containment valve • Detects status of fuel lid courtesy switch Combination Meter (Multi-information Display) The operating state of fuel lid opener system is displayed on the multi-information display FUEL LID OPENER SYSTEM FUNCTION (a) When pressing the fuel lid opener switch, a fuel lid open request signal is sent to the hybrid control ECU, and the fuel lid opener motor actuates to open the fuel lid HINT: When the difference between atmospheric pressure and fuel tank internal pressure exceeds the specification, fuel vapor containment valve is used to adjust the pressure During the adjustment, "PLEASE WAIT NOW OPENING" is displayed on the multi-information display NOTICE: • If the fuel tank pressure sensor or fuel vapor containment valve is malfunctioning, the fuel lid does not open • If the fuel lid courtesy switch is malfunctioning, "CLOSE FUEL LID" is displayed on the multi-information display even if the fuel lid is closed ED ED–6 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM OFF Fuel Lid Opener Switch Combination Meter (Multi-information Display): OFF ON km/h or more Speed Signal Less than km/h - Hybrid Vehicle Control ECU Start - Hybrid Vehicle Control ECU fueling mode ON - Fuel Vapor Containment Valve ON (30 timer starts) Less than kPa Fuel Tank Pressure kPa or more Combination Meter (Multi-information Display): PLEASE WAIT NOW OPENING (One tomer bar will be displaed each second.)*1 1.76 kPa or more Fuel Tank Pressure ED Less than 1.76 kPa Less than 1.76 kPa Fuel Lid OPEN Combination Meter (Multi-information Display): REFUEL READY Wait until fuel tank pressure becomes 1.76 kPa *1 Note: After sec has elapsed, the message will remain displayed All the timer bars except one will be shown until the pressure decreases to less than 1.76 kPa NO B150826E01 ED–7 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM *1: If the fuel lid courtesy switch is stuck (CLOSE), this condition should be excepted NO If any of the following conditions are met, the fuel vapor containment valve is determined to be OFF The fuel lid courtesy switch ON (CLOSE) for sec or more *1 The fuel vapor containment valve remains on for 30 The vehicle is driven for km or more at 50 km/h or more YES - Fuel Vapor Containment Valve OFF - Hybrid Vehicle Control ECU fueling mode OFF - The hybrid Vehicle Control ECU starts 5-min timer (Fuel Vapor Containment Valve OFF) OFF (LID OPEN) Fuel Lid Courtesy Switch Combination Meter (Multi-information Display): CLOSE FUEL LID ON (LID CLOSE) Fuel Lid Courtesy Switch ED ON (LID CLOSE) OFF (LID OPEN) Combination Meter (Multi-information Display): OFF ON Power Switch OFF YES NO minutes has elapse after the fuel vaver containment valve is OFF B150827E01 ED–8 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM (1) Normal operation (Fuel tank pressure kPa or more): ON Fuel lid opener switch OFF START Less than 30 Hybrid vehicle control ECU fueling mode SLEEP ON OFF OFF ON Less than 30 Fuel vapor containment valve Fuel tank pressure sensor OFF kPa or more 1.76 kPa OPEN Fuel lid CLOSE OPEN Fuel lid courtesy switch CLOSE ED Combination meter (Multiinformation Display) OFF PLEASE WAIT NOW OPENING REFUEL READY OFF B150831E01 ED–9 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM (2) Normal operation (Fuel tank pressure less than kPa) ON Fuel lid opener switch OFF START Hybrid vehicle control ECU fueling mode Less than 30 SLEEP OFF ON ON Fuel vapor containment valve OFF Less than 30 OFF Less than kPa Fuel tank pressure sensor 1.76 kPa OPEN Fuel lid CLOSE OPEN Fuel lid courtesy switch CLOSE ED Combination meter (Multiinformation Display) OFF REFUEL READY OFF B150829E01 ED–10 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM COMBINATION METER DISPLAY AND OBJECTIVES (a) Multi-information display : OFF B150825E01 Display Details • • ED PLEASE WAIT NOW OPENING REFUEL READY • Wait time until the fuel tank pressure drops to the specified value Wait time until the fuel lid is opened Ready for refueling Condition to switch to next display Condition • • Fuel lid opener switch ON Fuel vapor containment valve open Fuel tank pressure kPa or more (Initial value) Until any of the conditions listed on the right are met Fuel tank pressure less than 1.76 kPa REFUEL READY When seconds or more elapse after fuel lid CLOSE (Fuel lid courtesy switch ON) OFF • • CLOSE FUEL LID Fuel lid open Fuel lid open: • While the power switch is on • For after the power switch is turned off Next display The fuel vapor containment valve remains ON for 30 The vehicle is driven for km or more at 50 km/h or more Fuel lid CLOSE (Door control switch ON) CLOSE FUEL LID OFF ED–11 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM HOW TO PROCEED WITH TROUBLESHOOTING VEHICLE BROUGHT TO WORKSHOP NEXT PROBLEM SYMPTOM CONFIRMATION Result Result B Proceed to Malfunction does not occur A Malfunction occurs B GO TO STEP A SYMPTOM SIMULATION NEXT CHECK FOR DIAGNOSTICS TROUBLE CODE OF SFI SYSTEM (a) When no code is output, proceed to A (b) When either of code P1453 or P2451 is output, proceed to B (See page ES-45) B GO TO SFI SYSTEM A PROBLEM SYMPTOMS TABLE (a) When the problem is not listed on the problem symptoms table, proceed to A (b) When the problem is listed on the problem symptoms table, proceed to B B GO TO STEP A OVERALL ANALYSIS AND TROUBLESHOOTING (a) DATA LIST / ACTIVE TEST (See page ED-14) (b) TERMINAL OF ECU (See page ED-12) ED ED–12 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM NEXT ADJUSTMENT, REPAIR OR REPLACE NEXT NEXT END ED CONFIRMATION TEST ED–13 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM PROBLEM SYMPTOMS TABLE FUEL LID OPENER SYSTEM Symptom Suspected Area Fuel lid opener switch circuit Multi-information display does not display "CLOSE FUEL LID" remains displayed "PLEASE WAIT NOW OPENING" remains displayed (with one bar left) Fuel lid opener does not operate See page ED-16 Hybrid vehicle control ECU - Combination meter - Check and correct fitting of the fuel lid - Fuel lid courtesy switch circuit ED-24 Hybrid vehicle control ECU - SFI system ES-8 Fuel lid opener switch circuit ED-16 Fuel lid opener motor circuit ED-20 SFI system ES-8 ED ED–60 ENGINE HOOD / DOOR – FRONT DOOR (b) Engage the claw and install the courtesy light assembly B132839 36 INSTALL ASSIST GRIP COVER (a) Engage the claws and install the assist grip cover B132837 37 INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG (a) Engage the claws and install the front door inside handle bezel plug B132835 38 INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (a) Engage the clips and install the front door lower frame bracket garnish ED B132833 ED–91 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR LUGGAGE DOOR HINGE TORSION BAR ENGINE HOOD / DOOR BODY COMPONENTS REAR SEAT HEADREST ASSEMBLY REAR CENTER SEAT HEADREST ASSEMBLY 18 (184, 13) 18 (184, 13) 18 (184, 13) REAR SIDE SEATBACK ASSEMBLY RH ED SEPARATE TYPE REAR SEATBACK ASSEMBLY RH SEPARATE TYPE REAR SEATBACK ASSEMBLY LH 18 (184, 13) REAR SEAT CUSHION ASSEMBLY REAR SIDE SEATBACK ASSEMBLY LH N*m (kgf*cm, ft.*lbf) : Specified torque B136564E01 ED–92 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR REAR DOOR OPENING TRIM WEATHERSTRIP RH ROOF SIDE INNER GARNISH RH ROOF SIDE INNER GARNISH LH REAR DOOR SCUFF PLATE RH ED REAR DOOR OPENING TRIM WEATHERSTRIP LH REAR DOOR SCUFF PLATE LH B142833E01 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–93 PACKAGE TRAY TRIM PANEL ASSEMBLY LUGGAGE COMPARTMENT FRONT TRIM COVER REAR SEAT SHOULDER BELT COVER REAR SEAT SHOULDER BELT COVER REAR SEAT OUTER BELT ASSEMBLY REAR SEAT SHOULDER BELT HOLE COVER 18 (184, 13) 42 (428, 31) ED 42 (428, 31) REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH 42 (428, 31) CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH REAR SEAT OUTER BELT ASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque B146031E01 ED–94 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR 8.0 (82, 71 in.*lbf) NO HV BATTERY INTAKE DUCT NO HV BATTERY INTAKE DUCT LUGGAGE COMPARTMENT REAR TRIM COVER ED N*m (kgf*cm, ft.*lbf) : Specified torque B141706E01 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–95 LUGGAGE DOOR HINGE TORSION BAR LH LUGGAGE COMPARTMENT DOOR TORSION BAR SUPPORT LUGGAGE COMPARTMENT FLOOR MAT LUGGAGE DOOR HINGE TORSION BAR RH LUGGAGE COMPARTMENT INNER TRIM COVER RH SPARE WHEEL COVER ASSEMBLY SPARE WHEEL COVER CLAMP NO LUGGAGE COMPARTMENT TRIM HOOK ED LUGGAGE TRIM SERVICE HOLE COVER LUGGAGE COMPARTMENT INNER TRIM COVER LH NO LUGGAGE COMPARTMENT TRIM HOOK REAR FLOOR FINISH PLATE B141705E01 ED–107 ENGINE HOOD / DOOR – FUEL LID OPENER MOTOR ASSEMBLY INSPECTION Fuel Lid Opener Motor Assembly: OPEN INSPECT FUEL LID MOTOR ASSEMBLY (a) Apply battery voltage to the lock control and check the motor operates in the open direction Standard Measurement Condition Shaft Stroke (+) Battery positive (+) → Terminal Battery negative (-) → Terminal (-) Specified Condition Motor operates and shaft moves in open direction If the result is not as specified, replace the fuel lid opener motor assembly (b) Check the shaft stroke Standard: 10.3 mm (0.406 in.) or more If the result is not as specified, replace the fuel lid opener motor assembly B109489E06 INSTALLATION INSTALL FUEL LID OPENER MOTOR ASSEMBLY (a) Connect the connector (b) Install the fuel lid opener motor assembly with the nut Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) INSTALL FUEL FILLER OPENING LID LOCK RETAINER (a) Engage the claws (b) Install the fuel filler opening lid lock retainer as shown in the illustration INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER LH (See page ED-102) INSTALL LUGGAGE COMPARTMENT REAR TRIM COVER (See page ED-102) INSTALL REAR FLOOR FINISH PLATE (See page ED103) INSTALL NO LUGGAGE COMPARTMENT TRIM HOOK (See page ED-103) INSTALL SPARE WHEEL COVER ASSEMBLY INSTALL SPARE WHEEL COVER CLAMP INSTALL LUGGAGE COMPARTMENT FLOOR MAT B144987E01 B144986 ED ED–112 ENGINE HOOD / DOOR – FUEL LID COURTESY SWITCH INSPECTION Fuel Lid Courtesy Switch: Open INSPECT FUEL LID COURTESY SWITCH (a) Check the fuel lid courtesy switch resistance Standard resistance Tester Connection Switch Position Specified Condition 1-2 Courtesy switch free (Fuel lid open) 10 kΩ or higher 1-2 Courtesy switch pushed (Fuel lid closed) Below Ω Close If the result is not as specified, replace the fuel lid courtesy switch B110870E04 INSTALLATION INSTALL FUEL LID COURTESY SWITCH (a) Connect the connector from the cabin side (b) Engage the clamp and temporarily install the fuel lid courtesy switch ED B144989 (c) Install the fuel lid courtesy switch with the nut and plate from the outside of the vehicle Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER LH (See page ED-102) INSTALL LUGGAGE COMPARTMENT REAR TRIM COVER (See page ED-102) INSTALL REAR FLOOR FINISH PLATE (See page ED103) INSTALL NO LUGGAGE COMPARTMENT TRIM HOOK (See page ED-103) INSTALL SPARE WHEEL COVER ASSEMBLY INSTALL SPARE WHEEL COVER CLAMP B144988 ENGINE HOOD / DOOR – FUEL LID COURTESY SWITCH ED–113 INSTALL LUGGAGE COMPARTMENT FLOOR MAT ED ENGINE HOOD / DOOR – FUEL LID OPENER MOTOR ASSEMBLY ED–105 FUEL LID OPENER MOTOR ASSEMBLY ENGINE HOOD / DOOR BODY COMPONENTS LUGGAGE COMPARTMENT REAR TRIM COVER LUGGAGE COMPARTMENT FLOOR MAT FUEL FILLER OPENING LID LOCK RETAINER SPARE WHEEL COVER CLAMP 5.5 (56, 49 in.*lbf) SPARE WHEEL COVER ASSEMBLY FUEL LID OPENER MOTOR ASSEMBLY NO LUGGAGE COMPARTMENT TRIM HOOK LUGGAGE COMPARTMENT INNER TRIM COVER LH NO LUGGAGE COMPARTMENT TRIM HOOK REAR FLOOR FINISH PLATE N*m (kgf*cm, ft.*lbf) : Specified torque B144982E01 ED ED–106 ENGINE HOOD / DOOR – FUEL LID OPENER MOTOR ASSEMBLY REMOVAL REMOVE LUGGAGE COMPARTMENT FLOOR MAT REMOVE SPARE WHEEL COVER CLAMP REMOVE SPARE WHEEL COVER ASSEMBLY REMOVE NO LUGGAGE COMPARTMENT TRIM HOOK (See page ED-97) REMOVE REAR FLOOR FINISH PLATE (See page ED-97) REMOVE LUGGAGE COMPARTMENT REAR TRIM COVER (See page ED-97) REMOVE LUGGAGE COMPARTMENT INNER TRIM COVER LH (See page ED-97) REMOVE FUEL FILLER OPENING LID LOCK RETAINER (a) Turn the fuel filler opening lid lock retainer as shown in the illustration and pull it toward the front of the vehicle (b) Disengage the claws and remove the fuel filler opening lid lock retainer REMOVE FUEL LID OPENER MOTOR ASSEMBLY (a) Remove the nut and fuel lid opener motor assembly (b) Disconnect the connector ED B144985 B144987E01 ED–108 ENGINE HOOD / DOOR – FUEL LID OPENER SWITCH FUEL LID OPENER SWITCH ENGINE HOOD / DOOR BODY COMPONENTS COWL SIDE TRIM SUB-ASSEMBLY LH FRONT DOOR SCUFF PLATE LH LOWER INSTRUMENT PANEL FINISH PANEL LH FUEL LID OPENER SWITCH B144984E01 ED ED–109 ENGINE HOOD / DOOR – FUEL LID OPENER SWITCH REMOVAL REMOVE FRONT DOOR SCUFF PLATE LH (See page IR-13) REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH (See page IR-14) REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (See page IP-11) REMOVE FUEL LID OPENER SWITCH (a) Disengage the claws and remove the fuel lid opener switch B144990 INSPECTION Fuel Lid Opener Switch: INSPECT FUEL LID OPENER SWITCH (a) Check the fuel lid opener switch resistance Standard resistance Tester Connection Switch Position Specified Condition 1-4 Fuel lid opener switch is not pressed 10 kΩ or higher 1-4 Fuel lid opener switch is pressed Below Ω If the result is not as specified, replace the fuel lid opener switch ED B150836E01 INSTALLATION INSTALL FUEL LID OPENER SWITCH (a) Engage the claws and install the fuel lid opener switch INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (See page IP-35) INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (See page IR-41) INSTALL FRONT DOOR SCUFF PLATE LH (See page IR-41) B144990 ED–110 ENGINE HOOD / DOOR – FUEL LID COURTESY SWITCH FUEL LID COURTESY SWITCH ENGINE HOOD / DOOR BODY COMPONENTS LUGGAGE COMPARTMENT REAR TRIM COVER LUGGAGE COMPARTMENT FLOOR MAT SPARE WHEEL COVER CLAMP FUEL LID COURTESY SWITCH SPARE WHEEL COVER ASSEMBLY ED 5.5 (56, 49 in.*lbf) PLATE LUGGAGE COMPARTMENT INNER TRIM COVER LH NO LUGGAGE COMPARTMENT TRIM HOOK NO LUGGAGE COMPARTMENT TRIM HOOK REAR FLOOR FINISH PLATE N*m (kgf*cm, ft.*lbf) : Specified torque B144983E01 ENGINE HOOD / DOOR – FUEL LID COURTESY SWITCH ED–111 REMOVAL REMOVE LUGGAGE COMPARTMENT FLOOR MAT REMOVE SPARE WHEEL COVER CLAMP REMOVE SPARE WHEEL COVER ASSEMBLY REMOVE NO LUGGAGE COMPARTMENT TRIM HOOK (See page ED-97) REMOVE REAR FLOOR FINISH PLATE (See page ED-97) REMOVE LUGGAGE COMPARTMENT REAR TRIM COVER (See page ED-97) REMOVE LUGGAGE COMPARTMENT INNER TRIM COVER LH (See page ED-97) REMOVE FUEL LID COURTESY SWITCH (a) Remove the nut and plate from outside of the vehicle B144988 (b) Disconnect the connector and clamp from the cabin side and remove the fuel lid courtesy switch ED B144989