Tài liệu hướng dẫn sửa chữa Hộp số trên xe Toyota camry hybrid xv50 2012 2017 hybrid transmission hộp số. Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả
P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID TRANSAXLE SYSTEM HX–1 HYBRID TRANSAXLE SYSTEM ON-VEHICLE INSPECTION SST SST C141371E01 INSPECT FLUID PRESSURE OF OIL PUMP NOTICE: Do the test at normal operating fluid temperature 50 to 80°C (122 to 176°F) (a) Lift up the vehicle (b) Remove the fluid pump cover plug and install SST SST 09992-00095 (09992-00112, 09992-00271) (c) Set the vehicle to inspection mode (See page IN-5) (d) Measure the fluid pressure Fluid pressure: 9.8 kPa (0.1 kgf/cm2, 1.4 psi) or more NOTICE: Be sure to cancel the inspection mode immediately after the fluid pressure check is completed (See page IN-5) (e) Install a new O-ring and fluid pump cover plug Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) C141372 HX HX–5 P311 HYBRID TRANSMISSION / TRANSAXLE – SHIFT LEVER POSITION SENSOR (c) Using a screwdriver, pry the tabs of the lock plate Lock Plate C108749E01 (d) Remove the lock nut and lock plate Lock Plate Lock Nut C110903E02 (e) Remove the bolts and pull out the shift lever position sensor C108750 Switch Side: (Connector Front View): P D N R MJ RV +B B HX INSPECTION INSPECT SHIFT LEVER POSITION SENSOR (a) Measure the resistance according to the value(s) in the table below when the shift lever is moved to each position FD G029274E03 Standard resistance (+B) - (D) (+B) - (P) (+B) - (R) (+B) - (MJ) (+B) - (FD) (+B) - (B) (+B) - (RV) 4.2 to 5.1 kΩ Below Ω 10 kΩ or higher Below Ω 10 kΩ or higher 10 kΩ or higher 10 kΩ or higher 10 kΩ or higher 4.2 to 5.1 kΩ 10 kΩ or higher Below Ω Below Ω 10 kΩ or higher 10 kΩ or higher Below Ω N position 10 kΩ or higher Below Ω 10 kΩ or higher 10 kΩ or higher Below Ω 10 kΩ or higher 10 kΩ or higher 10 kΩ or higher D position Below Ω 4.2 to 5.1 kΩ 10 kΩ or higher 10 kΩ or higher Below Ω Below Ω 10 kΩ or higher 10 kΩ or higher B position 10 kΩ or higher 4.2 to 5.1 kΩ 10 kΩ or higher 10 kΩ or higher Below Ω Below Ω Below Ω 10 kΩ or higher P position 10 kΩ or higher R position (+B) - (N) HX–6 P311 HYBRID TRANSMISSION / TRANSAXLE – SHIFT LEVER POSITION SENSOR If operation cannot be done as specified, replace the shift lever position sensor ADJUSTMENT ADJUST SHIFT LEVER POSITION SENSOR (a) Loosen the bolts of the shift lever position sensor and set the shift lever to the N position C108753 (b) Align the protruding part with the neutral basic line NOTICE: There is play on the nut stopper side (protruding part) Align the center point of the range of the play with the neutral basic line Neutral Basic Line Range of Play Protruding Part C090076E02 (c) Tighten the bolts in the order shown in the illustration Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 2 HX C108753E01 INSPECT SHIFT LEVER POSITION SENSOR (See page HX-5) P311 HYBRID TRANSMISSION / TRANSAXLE – SHIFT LEVER POSITION SENSOR HX–7 INSTALLATION INSTALL SHIFT LEVER POSITION SENSOR (a) Install the shift lever position sensor to the manual valve shaft (b) Temporarily install the bolts C108750 (c) Install a new lock plate and tighten the nut Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) (d) Temporarily install the control shaft lever Lock Plate Lock Nut C110903E02 (e) Turn the lever clockwise until it stops, then turn it counterclockwise notches (f) Remove the control shaft lever N HX C144819E01 (g) Align the protruding part with the neutral basic line NOTICE: There is play on the nut stopper side (protruding part) Align the center point of the range of the play with the neutral basic line Neutral Basic Line Range of Play Protruding Part C090076E02 HX–8 P311 HYBRID TRANSMISSION / TRANSAXLE – SHIFT LEVER POSITION SENSOR (h) Tighten the bolts in the order shown in the illustration Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) C108753E01 (i) Using a screwdriver, secure the nut with the lock plate (j) Install the control shaft lever, washer, and nut Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) Lock Plate C110901E01 CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (a) Move the shift lever to the N position (b) Install a new clip to the control bracket Control Shaft Lever C144818E01 HX Claw A Control Cable Claw B (c) Install the transmission control cable assembly to the control bracket NOTICE: • Make sure that the A claws on the clip are securely fit into the bracket holes • Make sure that the cable is securely installed inside the B claws of the clip C102659E02 (d) Connect the shift lever position sensor connector (e) Move the control shaft lever to the N position C141377 P311 HYBRID TRANSMISSION / TRANSAXLE – SHIFT LEVER POSITION SENSOR (f) C141375 HX–9 Connect the transmission control cable assembly to the control shaft lever with the nut Torque: 15 N*m (150 kgf*cm, 11 ft.*lbf) INSPECT SHIFT LEVER POSITION (See page HX-24) ADJUST SHIFT LEVER POSITION (See page HX-26) ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY (See page HX-42) INSPECT SHIFT LEVER OPERATION (See page HX28) INSTALL AIR CLEANER INLET ASSEMBLY (See page EM-113) INSTALL ENGINE UNDER COVER LH INSTALL ENGINE UNDER COVER RH 10 CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 11 PERFORM INITIALIZATION (a) Perform initialization (See page IN-43) NOTICE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal HX HX–12 P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID VEHICLE TRANSAXLE ASSEMBLY REMOVAL REMOVE ENGINE ASSEMBLY WITH TRANSAXLE HINT: (See page EM-89) REMOVE DYNAMIC DAMPER (See page EM-97) REMOVE FRONT FRAME ASSEMBLY (See page EM97) REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See page DS-6) REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (See page DS-7) REMOVE FLYWHEEL HOUSING UNDER COVER (a) Remove the flywheel housing under cover from the hybrid vehicle transaxle assembly SEPARATE ENGINE WIRE (a) Remove the bolt and ground wire (b) Disconnect the wire harnesses from the clamps C141379 (c) Disconnect the connectors HX C141380 P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID VEHICLE TRANSAXLE ASSEMBLY HX–13 (d) Remove the bolts and clamps C141381 REMOVE NO TRANSMISSION CONTROL CABLE BRACKET (a) Remove the bolts and No transmission control cable bracket REMOVE NO TRANSMISSION CONTROL CABLE BRACKET (a) Remove the bolt and No transmission control cable bracket C141392 HX C141395 10 REMOVE NO TRANSMISSION CONTROL CABLE BRACKET (a) Remove the bolt and No transmission control cable bracket (b) Remove the bolt and HV inverter protector C141393E01 HX–14 P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID VEHICLE TRANSAXLE ASSEMBLY 11 REMOVE AUTOMATIC TRANSMISSION CASE COVER (a) Remove the bolt from the hybrid transaxle (b) Disconnect the wire harness clamps from the automatic transmission case cover (c) Remove the bolts, and bracket from the hybrid transaxle C141396E01 (d) Remove the transmission case cover C141397 (e) Remove the bolts, clip, and automatic transmission case cover from the hybrid transaxle 12 REMOVE HV TRANSAXLE MASS DAMPER (a) Remove the HV transaxle mass damper and gasket HX 13 REMOVE TRANSMISSION OIL PUMP COVER PLUG (a) Remove the transmission oil pump cover plugs and O-rings C141382 14 REMOVE WATER HOSE (a) Disconnect the water hose from the hybrid transaxle C141383 P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID VEHICLE TRANSAXLE ASSEMBLY HX–15 15 REMOVE FRONT ENGINE MOUNTING BRACKET (a) Remove the bolts and engine mounting bracket C141384 16 REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY (a) Remove the bolts (b) Separate and remove the hybrid vehicle transaxle NOTICE: Do not pry between the transaxle assembly and engine more than necessary to prevent the knock pin from being damaged C144893 HX HX–38 P311 HYBRID TRANSMISSION / TRANSAXLE – INPUT SHAFT OIL SEAL INSTALLATION INSTALL INPUT SHAFT OIL SEAL (a) Using SST and a hammer, drive in a new oil seal SST 09388-40010 INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY (See page HX-15) INSTALL FRONT ENGINE MOUNTING BRACKET (See page HX-16) INSTALL AUTOMATIC TRANSMISSION CASE COVER (See page HX-16) INSTALL HV INVERTER PROTECTOR ASSEMBLY (a) Install the HV inverter protector with the bolt Torque: 10 N*m (102 kgf*cm, ft.*lbf) INSTALL NO TRANSMISSION CONTROL CABLE BRACKET (See page HX-17) CONNECT ENGINE WIRE (See page HX-18) INSTALL FLYWHEEL HOUSING UNDER COVER (See page HX-18) INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See page DS-17) SST C105798E01 C141393 10 INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See page DS-17) HX 11 INSTALL FRONT FRAME ASSEMBLY (See page EM106) 12 INSTALL DYNAMIC DAMPER (See page EM-106) 13 INSTALL ENGINE ASSEMBLY WITH TRANSAXLE HINT: (See page EM-102) HX–32 P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID TRANSAXLE OIL SEAL HYBRID TRANSAXLE OIL SEAL HYBRID P311 HYBRID SYSTEM TRANSMISSION / TRANSAXLE COMPONENTS FRONT DRIVE SHAFT ASSEMBLY RH HOLE SNAP RING HYBRID VEHICLE TRANSAXLE OIL SEAL 32 (330, 24) HYBRID VEHICLE TRANSAXLE OIL SEAL NO DRIVE SHAFT BEARING BRACKET SETTING BOLT FRONT DRIVE SHAFT ASSEMBLY LH FRONT DRIVE SHAFT LH HOLE SNAP RING TIE ROD SUB-ASSEMBLY FRONT STABILIZER LINK ASSEMBLY HX FRONT SPEED SENSOR 19 (192, 14) 8.0 (82, 71 in.*lbf) 74 (755, 55) FRONT FLEXIBLE HOSE FRONT SUSPENSION LOWER NO ARM FRONT AXLE ASSEMBLY 294 (3,000, 217) FRONT AXLE HUB NUT 49 (500, 36) N*m (kgf*cm, ft.*lbf) : Specified torque COTTER PIN Non-reusable part Apply MP grease 75 (765, 55) C144697E02 P311 HYBRID TRANSMISSION / TRANSAXLE – HYBRID TRANSAXLE OIL SEAL HX–33 REMOVAL DRAIN HYBRID TRANSAXLE FLUID (See page HX-2) REMOVE FRONT WHEEL REMOVE FRONT AXLE HUB NUT (See page DS-5) SEPARATE FRONT STABILIZER LINK ASSEMBLY (See page DS-5) SEPARATE FRONT SPEED SENSOR (See page DS-5) SEPARATE TIE ROD SUB-ASSEMBLY (See page DS6) SEPARATE FRONT SUSPENSION LOWER NO ARM (See page DS-6) SEPARATE FRONT AXLE ASSEMBLY (See page DS6) REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See page DS-6) 10 REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (See page DS-7) 11 SECURE FRONT AXLE ASSEMBLY (See page DS-7) 12 REMOVE HYBRID VEHICLE TRANSAXLE OIL SEAL (a) Remove the oil seal LH side (1) Using SST, remove the oil seal SST 09514-35011 SST Hold Turn HX C105768E02 (b) Remove the oil seal RH side (1) Using SST, remove the oil seal SST 09612-30012 Hold SST Turn C105769E01 HX–42 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY REMOVAL REMOVE AIR CONDITIONING UNIT HINT: (See page AC-185) REMOVE ENGINE UNDER COVER RH REMOVE ENGINE UNDER COVER LH REMOVE AIR CLEANER INLET ASSEMBLY (See page EM-90) REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See page ES-395) REMOVE AIR CLEANER CASE SUB-ASSEMBLY (See page EM-90) SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY (a) Remove the nut from the control shaft lever (b) Disconnect the transmission control cable assembly from the control shaft lever (c) Remove the clip and disconnect the transmission control cable assembly from the No control cable bracket (d) Disconnect the transmission control cable assembly from the No transmission control cable bracket and No transmission control cable bracket HX C144813 (e) Disconnect the transmission control cable assembly from the transmission floor shift assembly while pushing the claws of the floor shift cable C135015 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY HX–43 REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY (a) Turn back the carpet (b) Remove the bolts and disconnect the shift cable grommet retainer (c) Remove the shift cable grommet retainer (d) Pull out the transmission control cable assembly from the body C132234 HX HX–35 P311 HYBRID TRANSMISSION / TRANSAXLE – INPUT SHAFT OIL SEAL INPUT SHAFT OIL SEAL HYBRID P311 HYBRID SYSTEM TRANSMISSION / TRANSAXLE COMPONENTS FRONT DRIVE SHAFT ASSEMBLY RH HOLE SNAP RING 95 (969, 70) 32 (330, 24) NO DRIVE SHAFT BEARING BRACKET SETTING BOLT 95 (969, 70) 87 (888, 64) 14 (140, 10) DYNAMIC DAMPER FRONT DRIVE SHAFT LH HOLE SNAP RING ENGINE ASSEMBLY WITH TRANSAXLE FRONT FRAME ASSEMBLY HX FRAME SIDE RAIL PLATE SUB-ASSEMBLY RH 32 (326, 24) FRONT DRIVE SHAFT ASSEMBLY LH FRAME SUSPENSION MEMBER BRACE REAR RH 85 (867, 63) FRAME SIDE RAIL PLATE SUB-ASSEMBLY LH Non-reusable part 85 (867, 63) 32 (326, 24) 85 (867, 63) N*m (kgf*cm, ft.*lbf) : Specified torque 32 (326, 24) FRAME SUSPENSION MEMBER BRACE REAR LH 32 (326, 24) 85 (867, 63) C144814E01 HX–36 P311 HYBRID TRANSMISSION / TRANSAXLE – INPUT SHAFT OIL SEAL 12 (120, 9) AUTOMATIC TRANSMISSION CASE COVER 10 (102, 7) HV INVERTER PROTECTOR ASSEMBLY NO TRANSMISSION CONTROL CABLE BRACKET 7.0 (71, 62 in.*lbf) 12 (120, 9) 7.0 (71, 62 in.*lbf) 28 (286, 21) 64 (398, 39 (653, 29) 47) 64 (398, 39 (653, 29) 47) DRAIN PLUG FILLER PLUG 12 (120, 9) GASKET HYBRID VEHICLE TRANSAXLE ASSEMBLY INPUT SHAFT OIL SEAL FLYWHEEL HOUSING UNDER COVER x4 64 (653, 47) HX 44 (450, 33) x3 FRONT ENGINE MOUNTING BRACKET 64 (653, 47) GASKET 64 (398, 39 (653, 29) 47) 64 (469, 46 (653, 34) 47) N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part Apply MP grease C141390E01 HX–44 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY ADJUSTMENT ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY (a) Move the shift lever to the N position (b) Remove the nut from the control shaft lever (c) Disconnect the transmission control cable assembly from the control shaft lever C141375 (d) Push the control shaft fully downward (e) Return the control shaft lever notches to the N position C144824 (f) Slider A B Lock Piece HX C135734E02 Move the slider in the direction indicated by arrow A and pull up the lock piece in the direction indicated by arrow B NOTICE: Do not damage the boot P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY HX–45 (g) Install the transmission control cable to the control shaft lever with the nut Torque: 15 N*m (150 kgf*cm, 11 ft.*lbf) NOTICE: • If the control cable end is excessively pushed up, the shift lever cannot be adjusted • When tightening the nut, confirm that the control cable is properly stretched C141375 C138300E01 (h) Push in the lock piece NOTICE: • Before pushing in the lock piece, make sure that the shift lever and control shaft lever are in the N position • Firmly push in the lock piece until the slider lock is engaged (i) Start the engine and make sure that the vehicle moves forward when moving the lever from the N to the D position and moves rearward when moving it to the R position If it becomes hard to move the shift lever, readjust the shift lever position HX P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY HX–39 TRANSAXLE CONTROL CABLE ASSEMBLY HYBRID P311 HYBRID SYSTEM TRANSMISSION / TRANSAXLE COMPONENTS AIR CLEANER CAP SUB-ASSEMBLY AIR CLEANER FILTER ELEMENT 5.0 (51, 44 in.*lbf) AIR CLEANER CASE SUB-ASSEMBLY 5.0 (51, 44 in.*lbf) AIR CLEANER INLET ASSEMBLY ENGINE UNDER COVER RH HX ENGINE UNDER COVER LH N*m (kgf*cm, ft.*lbf) : Specified torque C144812E03 HX–40 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY NO AIR DUCT SUB-ASSEMBLY SUCTION PIPE SUB-ASSEMBLY 9.8 (100, 87 in.*lbf) AIR CONDITIONER TUBE AND ACCESSORY O-RING HEATER OUTLET WATER HOSE HEATER INLET WATER HOSE 9.8 (100, 87 in.*lbf) 9.8 (100, 87 in.*lbf) NO AIR DUCT 9.8 (100, 87 in.*lbf) HX AIR CONDITIONING AMPLIFIER ASSEMBLY BLOWER ASSEMBLY AIR CONDITIONING UNIT Compressor oil ND-OIL or equivalent Non-reusable part N*m (kgf*cm, ft.*lbf) : Specified torque E133722E04 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY HX–41 CABIN SIDE: 5.0 (51, 44 in.*lbf) SHIFT CABLE GROMMET RETAINER CLIP 15 (150, 11) TRANSMISSION CONTROL CABLE ASSEMBLY HX N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part C141391E01 HX–46 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY INSTALLATION INSTALL NO SHIFT CABLE GROMMET RETAINER (a) Pass the transmission control cable assembly from the cabin to the engine compartment (b) Install the shift cable grommet retainer to the transmission control cable assembly (c) Install the shift cable grommet retainer with the bolts Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) C132234 HX C135020 INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (a) Install the transmission control cable assembly as shown in the illustration HINT: • Install the floor shift cable with the uneven surface facing up • Securely engage the claws of the floor shift cable P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY HX–47 (b) Connect the transmission control cable assembly to the No transmission control cable bracket and No transmission control cable bracket (c) Connect the transmission control cable assembly to the transmission control cable bracket No with a new clip (d) Install the transmission control cable to the control shaft lever with the nut Torque: 15 N*m (150 kgf*cm, 11 ft.*lbf) C144813 (e) Push in the lock piece of the transmission control cable NOTICE: • Before pushing in the lock piece, make sure that the shift lever and control shaft lever are in the N position • Firmly push in the lock piece until the slider lock is engaged HINT: After pushing in the lock piece, make sure that the boot is not deformed C138300E02 INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See page EM-113) INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See page ES-398) INSTALL AIR CLEANER INLET ASSEMBLY (See page EM-113) INSTALL ENGINE UNDER COVER LH INSTALL ENGINE UNDER COVER RH INSTALL AIR CONDITIONING UNIT HINT: (See page AC-200) INSPECT SHIFT LEVER POSITION (See page HX-24) 10 ADJUST SHIFT LEVER POSITION (See page HX-26) 11 INSPECT SHIFT LEVER OPERATION (See page HX28) HX HX–48 P311 HYBRID TRANSMISSION / TRANSAXLE – TRANSAXLE CONTROL CABLE ASSEMBLY 12 REMOVE PERFORM INITIALIZATION (a) Perform initialization (See page IN-43) NOTICE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal HX