Tiêu chuẩn iso ts 19709 2 2016

TECHNICAL SPECIFICATION ISO/TS 19709-2 First edition 2016-02-01 Transport packaging — Small load container systems — Part 2: Column Stackable System (CSS) Emballage — Systèmes de transport de petites charges — Partie 2: Systèmes gerbable en colonnes (SGP) Reference number ISO/TS 19709-2:2016(E) © ISO 2016 ISO/TS 19709-2:2016(E) COPYRIGHT PROTECTED DOCUMENT © ISO 2016, Published in Switzerland All rights reserved Unless otherwise specified, no part o f this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission Permission can be requested from either ISO at the address below or ISO’s member body in the country o f the requester ISO copyright o ffice Ch de Blandonnet • CP 401 CH-1214 Vernier, Geneva, Switzerland Tel +41 22 749 01 11 Fax +41 22 749 09 47 copyright@iso.org www.iso.org ii © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Contents Page Foreword iv Introduction v Scope Normative references Terms and definitions Characteristics Dimensions, masses and applied loads 5.2 CSS SLC 5.1.1 Main dimensions and tolerances 5.1.2 Detailed dimensions for CSS SLCs Accessories 6.1 6.3 6.4 6.5 CSS SLC 11 12 Vertical ribs for lifting grippers 13 Centering holes 14 CSS-SLC base 14 5.1 Essential functional features 11 6.2 C arrying handles Material 14 Marking and labelling 14 Annex A (informative) Column stacking of palletized loads 15 Annex B (informative) Colours 17 © ISO 2016 – All rights reserved iii ISO/TS 19709-2:2016(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies) The work o f preparing International Standards is normally carried out through ISO technical committees Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters o f electrotechnical standardization The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part In particular the different approval criteria needed for the di fferent types o f ISO documents should be noted This document was dra fted in accordance with the editorial rules of the ISO/IEC Directives, Part (see www.iso.org/directives) Attention is drawn to the possibility that some o f the elements o f this document may be the subject o f patent rights ISO shall not be held responsible for identi fying any or all such patent rights Details o f any patent rights identified during the development o f the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents) Any trade name used in this document is in formation given for the convenience o f users and does not constitute an endorsement For an explanation on the meaning o f ISO specific terms and expressions related to formity assessment, as well as information about ISO’s adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary in formation The committee responsible for this document is ISO/TC 122, Packaging ISO 19709 consists of the following parts, under the general title Transport packaging — Small load container systems: — Part 1: Common requirements and test methods — Part 2: Column Stackable System (CSS) [Technical Specification] — Part 3: Bond Stackable System (BSS) [Technical Specification] iv © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Introduction The small load container (SLC) system specified in this part o f ISO 19709 was first conceived for handling, storage and transport of goods and designed to meet the needs of automotives manufacturers and their suppliers The multi- functional design o f its elements allow a SLC system manu factured in accordance with ISO 19709 to meet the requirements of different manual, mechanical and automatic handling, transport and storage systems in the automotive industry transportation chain It is likely that this system o f SLCs and accessories will frequently be used in a pool The special characteristic o f the system specified in ISO 19709 is the sel f-securing mechanism o f the unit load in the column stack For this reason, this system is called column stackable system The CS system consists o f the following elements: — CSS-SLC; — Lid [the prefix “D” reflects the German term for “lid” (Deckel)]; — Pallet cover [the prefix “A” reflects the German term for “cover” (Abdeckung)] The use o f CSS-SLC systems with palletized loads is discussed in Annex A © ISO 2016 – All rights reserved v TECHNICAL SPECIFICATION ISO/TS 19709-2:2016(E) Transport packaging — Small load container systems — Part 2: Column Stackable System (CSS) Scope This p ar t of ISO 19 70 s p e c i fie s the mai n charac teri s tic s p a l lelepip e d ic conta i ners and thei r acce s s orie s wh ich form and the te s ti ng of du rab le, reu s able, a colu m n s tackable s ys tem (C S S ) de s igne d to contai n bu l k or pre ci s ely lo c ate d comp onent lo ad s up to ma xi mum lo ad o f kg u s e d for automo tive i ndu s tr y appl ic ation s Normative references T he fol lowi ng i nd i s p en s able c u ments , i n whole or i n p ar t, are normatively re ference d i n th i s c u ment a nd are for its appl ic ation For date d re ference s , on ly the e d ition cite d appl ie s For u ndate d re ference s , the late s t e d ition o f the re ference d c u ment (i nclud i ng any amend ments) appl ie s ISO 19709-1:—1) , Transport packaging — Small load container systems — Part 1: Common requirements and test methods Terms and definitions For the purp oses o f thi s cument, the terms and definitions given in 3.1 CSS small load container s ma l l lo ad conta i ner (S LC ) with s p e ci a l func tiona l fe atu re s 3.2 pallet cover s ys tem element with a s a feguard i ng a nd pro te c tive ISO 19709-1 and the fol lowi ng apply wh ich en s ure a mutua l comp atibi l ity func tion th at clo s e s the top o f the lo ad i ng u n it with a level s u r face that d i s tribute s the mas s o f overlyi ng lo ad s i n a s tack 3.3 SLC capacity u s able i n ner volume wh ich i s c a lc u l ate d b y mu ltiplyi ng the u s able i n ner leng th b y the u s able i n ner width (both measured at half height) and the usable inner height 3.4 SLC lid (D 65, D 45, D 35) B S S -S LC and C S S -S LC s ys tem elements with vi r tua l ly neutra l height N o te to entr y: T he p re fi x “D ” re fle c ts the G er m a n ter m N o te to entr y: T he nu mb er me a n s l id for for for for pro te c tion o f the c argo “ l id” ( D e ckel ) the 0 m m × 0 m m s i z e co nta i ners T he nu mb er 45 me a n s l id the 0 m m × 0 m m s i z e co nta i ners T he nu mb er me a n s l id fo r the 0 m m × 0 m m s i z e conta i ners 3.5 SLC unit load load consisting of a SLC which forms a unit for handling, transport, stacking and storage 1) To be published © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Characteristics T he heights o f C S S S LC s a re de term i ne d i n s uch a way that when u s e d i n combi nation with a m m h igh p a l le t a nd a cover they form a nom i na l u n it lo ad height o f 0 m m (s e e T he colu m n s tackable s ys tem i s charac teri z e d b y the Annex A) fol lowi ng fe atu re s: a) maximum load: 20 kg; b) c) “lo ad s p ace” a nd “ func tiona l s p ace for hand l i ng” are cle arly s ep arate d; s mo o th, flat i nterna l S LC s ur face s without u nderc uts p erm it rapid, rel iab le ma nua l remova l o f the contents a nd me ch an ic a l/automatic fi l l i ng a nd emp tyi ng; d) functional features, see Clause Dimensions, masses and applied loads 5.1 CSS SLC 5.1.1 Main dimensions and tolerances When tested in accordance with ISO 19709-1:—, Annex A, A.2.1, A.2.2 and A.2.4, the main dimensions of the CSS SLC shall be as given in Table Figure 1) T he fla nge height s l l b e m m (s e e Key height ≥ flange height Figure — Flange height T he s tacki ng cle ara nce sh a l l en s ure e as y lo c ation when two CSS S LC s are s tacke d T he s tacki ng cle ara nce i n leng th and width o f two C S S S LC s may no t e xce e d 4, m m To ensure the functioning of the CSS, the overall height of an individual CSS SLC shall be 147,5 mm or 280 mm NO TE Fo r the a re a b a s e mo du le o f 0 m m × 0 m m on l y, the height ratio s o f 147, m m i s ap pl ic ab le © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Table — Main dimensions of CSS SLCs Type Nominal dimension L × W × H outer 600 280 600 213 594 213 600 147 147 400 280 280 400 213 396 213 400 147 147 297 147 300 147 a value without lid b value with lid 280 Length inner tolerance outer Width Height Inner tolerance total inner 539,5 -4,8 396 357,5 280 277 213 210 195,8 a 185,8 b 147,5 144,5 129,5 a 119,5 b 280 277 262 a 254b 213 210 195,8 a 185,8 b ±1 129,5 a 121,5 b 147,5 144,5 129,5 a,b ±1 -3,2 × 40 × × 300 × × 300 × 342,5 -3,2 297 247 -2,4 ±1 147,5 144,5 × 300 × × 200 × Tolerance usable inner height F 262 a 252 b × 400 × × 40 × Dimensions in millimetres 241,5 -2,4 198 When tested in accordance with ISO 19709-1:—, Annex A, A.2.1, A.2.2 and A.2.4, volumes and masses of CSS SLC shall be as given in Table Table — Volumes and masses of CSS SLCs Type Volume outer 280 213 147 280 213 147 147 5.1.2 65 51 35 33 25,5 17 8,7 dm3 usable inner (c ap ac ity) 51,9 38,9 25 24,1 17,9 11,8 5,3 Tare mass ±1 % kg 2,67 2,27 1,82 1,70 1,42 1,08 0,57 Nominal load kg Nominal stacking load 20 600 20 400 kg Detailed dimensions for CSS SLCs Detailed dimensions for CSS SLC shall be as given in Figures 2, and © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) a Dimensions in millimetres Key a Usable inner height SLC A B C D E F G H I J K L M N O P Q R S T typ e 147 422 280 594 396 147,5 539,5 357,5 119,5 212 82 92 92 65,5 563 366 567 30 210 15 556 280 Ø4 594 396 213 539,5 357,5 185,8 212 82 92 92 41,5 563 366 567 30 210 15 556 280 Ø4 594 396 280 539,5 357,5 252 212 82 92 92 41,5 563 366 567 30 210 15 556 280 Ø4 Figure — CSS SLC type 6147 and CSS SLC type 6280 © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) a Dimensions in millimetres Key a Usable inner height SLC type 147 213 280 A B C D E F G H I J K L M N O P Q R T 396 297 147,5 342,5 258 121,5 212 82 92 42,5 65,5 365 266 370 30 210 15 358 Ø4 396 297 213 342,5 258 185,8 212 82 92 42,5 41,5 365 266 370 30 210 15 358 Ø4 396 297 280 342,5 258 254 212 82 92 42,5 41,5 365 266 370 30 210 15 358 Ø4 Figure — CSS SLC type 4147 and CSS SLC type 4280 © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) a Dimensions in millimetres Key a Usable inner height S L C t yp e 147 A B C D E F G H J K L M N O P Q R S T 297 198 147,5 241,5 161,5 129,5 212 82 42,5 65,5 267 168 269 15 153 15 260 70 Ø4 Figure — CSS SLC type 3147 5.2 Accessories The essential dimensions of CSS SLC accessories shall be as given in Table The detailed dimensions for accessories shall be as given in Figures to NOTE CSS SLCs can be used with or without accessories Their use is a matter for agreement between the partners in the transportation chain NOTE If lids are used, the usable inner height of CSS SLCs differs (see Table 1) NOTE The main functions of lids are to protect the SLC contents against environmental impacts and when s e a le d, aga i n s t u n author i z e d acce s s W hen l id s a re fitte d , the y no t i nc re a s e the C S S S L C s tacki n g height NOTE Pallet cover protects the CSS SLC unit loads against water and dust, provides a stacking location for the upper pallet and act as clasps to retain column stacked CSS SLCs © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Table — Essential dimensions for CSS-SLC accessories Dimensions in millimetres Name of the element Lid Type D 65 D 45 D 35 A 1208 Pallet cover A 1210 EXAMPLE D 65 600 16 400 ×300× 13,5 300 ×200× 17 200 ×800× 25 ×400× outer 562,5 365 267,8 204 205,5 200× 1000 Length Width Height inner tolerance outer inner tolerance ±1 % — 365 — -2,8 -1,8 16 — 267 — 13,5 -1,8 -1,45 — 169,6 — 17 -1,45 -0,9 197 +9,6 808 800 +6,4 94 0 196 +9,6 007,5 998 +8 67,7 0 Mass kg ±1 % 0,67 0,27 0,09 6,1 9,35 D 65 means lid for 600 mm × 400 mm containers A 1210 means cover for 200 mm × 000 mm pallets Lid Nominal dimension L×B×H Dimensions in millimetres A B 562,5 365 C 13 D 16 E F G 541,5 359 H 210 I J K L M 36 8,5 555 280 Ø3,5 Figure — Lid D 65 © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Dimensions in millimetres Lid D 45 A 365 B C D 267 10,5 13,5 E F G H 344,8 261,3 211 I 36 J K 358 L - M Ø3,5 Figure — Lid D 45 © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Dimensions in millimetres Lid D 35 A 267,8 B 169,6 C 12 D 17 E F 246,7 G 164,3 H 260 I 70 J Ø3,5 Figure — Lid D 35 © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Dimensions in millimetres Pallet cover A 1208 A 204 B 808 C 94 D 15 E 25 F 590 G 160 H 800 I 196 Figure — Pallet cover A 1208 10 © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Dimensions in millimetres Pallet cover A B C D E F G H I J K L M N A 1210 205,5 007,5 67,7 998 196 27 15 396 700 160 15 10 086 676 Figure — Pallet cover A 1210 Essential functional features 6.1 CSS SLC Functional features of the CSS SLC shall be as illustrated in Figure 10 NOTE For detailed explanations, see Figures 10 to 14 © ISO 2016 – All rights reserved 11 ISO/TS 19709-2:2016(E) Key s ecurity s ealing ho les upper stacking rim lid securing holes auxiliary handles (o nly fo r C S S S LC and CS S S LC ) label holder (1/4 A4 size in accordance with ISO 216) lower stacking rim main handle centering hole drainage holes (not for CSS SLC 147) Figure 10 — Functional features of the CSS SLC 6.2 Carrying handles C arr yi ng hand le s wh ich c an b e gra s p e d NO TE 12 from b elow s l l b e lo c ate d at the end s o f the S LC Fo r C S S - S L C s o f 147, m m i n height, one o f the two l ab el holders i s p a r t o f the m a i n c a r r yi n g h a nd le © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Figure 11 — Manual handling with main handle (+ new picture will be available) 6.3 Vertical ribs for lifting grippers Two vertical ribs for lifting grippers shall be sunk into each of the sides for pull and clamp handling (see Figure 12) Figure 12 — Handling with vertical ribs for lifting grippers © ISO 2016 – All rights reserved 13 ISO/TS 19709-2:2016(E) 6.4 Centering holes Two centering holes on each side for automatic handling (see Figure 13) Figure 13 — Centering holes 6.5 CSS-SLC base CSS-SLCs shall have a uniform base with a structure of stacking feet and stacking grooves to ensure Figure 14) C S S - S L C s tabi l ity and s e c u re colu m n s tacki ng with o ther C S S - S LC s (s e e Figure 14 — View of a CSS-SLC base Material The construction material shall be in accordance with ISO 19709-1:—, Clause and Annex C Marking and labelling Marking and labelling shall be in accordance with ISO 19709-1:—, Clause NO T E 14 O ther data, for example cer ti fication identi fication, may app e ar b y agre ement b e twe en relevant p ar tie s © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Annex A (informative) Column stacking of palletized loads A.1 Column stacking with CSS-SLC on transport pallet with a size of 200 mm × 800 mm D ue to its s mo o th s u r face C S S - S LC 147 ca n on ly b e u s e d b y colu m n s tacki ng for a l l p a l le t s i ze s Figure A.1 C olu m n s tacki ng on tra n s p or t p a l le ts with a s i ze o f 0 m m × 0 m m i s given i n F i g u r e 200 mm × 800 mm and a suitable pallet cover type A 1208 A — C o l u m n s t a c k i n g w i t h C S S - S L C o n E u r o f l a t - p a l l e t w i t h a s i z e o f A.2 Column stacking on transport pallet with a size of 200 mm × 000 mm C olu m n s tacki ng on tra n s p or t p a l le ts with a s i ze o f 0 m m × 0 m m i s given i n © ISO 2016 – All rights reserved Figure A.2 15 ISO/TS 19709-2:2016(E) F 16 i g u r e 200 mm × 000 mm and a suitable pallet cover type A 208 A — C o l u m n s t a c k i n g w i t h C S S - S L C o n E u r o f l a t - p a l l e t w i t h a s i z e o f © ISO 2016 – All rights reserved ISO/TS 19709-2:2016(E) Annex B (informative) Colours B.1 Colour assignment The short name, nominal size and colour according to RAL colour card standard classic are shown in Table B.1 The conductive SLCs are generally black Table B.1 — Colours for SLCs and lids Short name 6280 – SLC (CSS) 6213 – SLC (CSS) 6147 – SLC (CSS) 4280 – SLC (CSS) 4213 – SLC (CSS) 4147 – SLC (CSS) 3147 – SLC (CSS) D65 – lid D45 – lid D35 – lid Nominal dimensions L× W× H Colour 600 × 400 × 280 600 × 400 × 213 600 × 400 × 147 400 × 300 × 280 400 × 300 × 213 400 × 300 × 147 300 × 200 × 147 600 × 400 400 × 300 300 × 200 RAL 5005 RAL 5005 RAL 5005 RAL 5005 RAL 5005 RAL 5005 RAL 5005 RAL 5005 RAL 5005 RAL 5005 mm The equivalent CIELAB values for RAL 5005 are L* 38,320, a * -5,295, b * -31,823 B.2 Colour tolerances Newly produced SLCs are tested for compliance with the RAL colour The allowable colour variation is specified in the form o f the following tolerance limits for the CSS- SLC products: CSS-SLC: ∆ L - 0,74 ∆ a - 2,18 + 1,88 (brightness) + 1,15 (- green/+ red) ∆ b - 4,26 + 2,78 (- blue/+ yellow) © ISO 2016 – All rights reserved 17 ISO/TS 19709-2:2016(E) I CS   5 02 Price based on 17 pages © ISO 2016 – All rights reserved