Tiêu chuẩn iso ts 19709 3 2016

TECHNICAL SPECIFICATION ISO/TS 19709-3 First edition 2016-06-15 Transport packaging — Small load container systems — Part 3: Bond Stackable System (BSS) Emballage — Systèmes de transport de petites charges — Partie 3: Systèmes gerbage croisé (SCG) Reference number ISO/TS 19709-3:2016(E) © ISO 2016 ISO/TS 19709-3:2016(E) COPYRIGHT PROTECTED DOCUMENT © ISO 2016, Published in Switzerland All rights reserved Unless otherwise specified, no part o f this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission Permission can be requested from either ISO at the address below or ISO’s member body in the country o f the requester ISO copyright o ffice Ch de Blandonnet • CP 401 CH-1214 Vernier, Geneva, Switzerland Tel +41 22 749 01 11 Fax +41 22 749 09 47 copyright@iso.org www.iso.org ii © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Contents Page Foreword iv Introduction v Scope Normative references Terms and definitions Characteristics Dimensions, masses and applied loads 5.2 BSS SLC 5.1.1 Main dimensions and tolerances 5.1.2 Detailed dimensions for BSS SLCs Accessories 6.1 6.3 6.4 6.5 BSS SLC 12 13 Vertical ribs for lifting grippers 14 Centering holes 15 BSS-SLC base 15 5.1 Essential functional features 12 6.2 C arrying handles Material 15 Marking and labelling 15 Annex A (informative) Bond stacking of palletized loads on transport pallets with a size of 200 mm × 000 mm 16 Annex B (informative) Colours 18 © ISO 2016 – All rights reserved iii ISO/TS 19709-3:2016(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies) The work o f preparing International Standards is normally carried out through ISO technical committees Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters o f electrotechnical standardization The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part In particular the different approval criteria needed for the di fferent types o f ISO documents should be noted This document was dra fted in accordance with the editorial rules of the ISO/IEC Directives, Part (see www.iso.org/directives) Attention is drawn to the possibility that some o f the elements o f this document may be the subject o f patent rights ISO shall not be held responsible for identi fying any or all such patent rights Details o f any patent rights identified during the development o f the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents) Any trade name used in this document is in formation given for the convenience o f users and does not constitute an endorsement For an explanation on the meaning o f ISO specific terms and expressions related to formity assessment, as well as information about ISO’s adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary in formation The committee responsible for this document is ISO/TC 122, Packaging ISO 19709 consists of the following parts, under the general title Transport packaging — Small load container systems: — Part 1: Common requirements and test methods — Part 2: Column Stackable System (CSS) [Technical Specification] — Part 3: Bond Stackable System (BSS) [Technical Specification] iv © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Introduction The small load container (SLC) system specified in this part o f ISO 19709 was first conceived for handling, storage and transport of goods and designed to meet the needs of automotives manufacturers and their suppliers The multi- functional design o f its elements allow a SLC system manu factured in accordance with ISO 19709 to meet the requirements of different manual, mechanical and automatic handling, transport and storage systems in the automotive industry transportation chain It is likely that this system o f SLCs and accessories will frequently be used in a pool The special characteristic o f the system specified in ISO 19709 is the sel f-securing mechanism o f the unit load in the column stack For this reason this system is called column stackable system The CS system consists o f the following elements: — CSS-SLC; — Lid [the prefix “D” reflects the German term for “lid” (Deckel)]; — Pallet cover [the prefix “A” reflects the German term for “cover” (Abdeckung)] The use o f CSS-SLC systems with palletized loads is discussed in Annex A © ISO 2016 – All rights reserved v TECHNICAL SPECIFICATION ISO/TS 19709-3:2016(E) Transport packaging — Small load container systems — Part 3: Bond Stackable System (BSS) Scope This p ar t of ISO 19 70 s p e c i fie s the mai n charac teri s tic s p a l lelepip e d ic contai ners a nd thei r acce s s orie s wh ich form and the te s ti ng of du rab le, reu s able, a b ond s tackable s ys tem (B S S ) de s igne d to contai n bu l k or pre ci s ely lo c ate d comp onent lo ad s up to ma xi mum lo ad o f kg u s e d for automo tive i ndu s tr y appl ic ation s Normative references T he fol lowi ng i nd i s p en s able c u ments , i n whole or i n p ar t, are normatively re ference d i n th i s c u ment a nd are for its appl ic ation For date d re ference s , on ly the e d ition cite d appl ie s For u ndate d re ference s , the late s t e d ition o f the re ference d c u ment (i nclud i ng any amend ments) appl ie s ISO 19709-1:—1) , Transport packaging — Small load container systems — Part 1: Common requirements and test methods Terms and definitions For the purp oses o f thi s cument, the terms and definitions given in 3.1 BSS small load container s ma l l lo ad contai ner (S L C ) with s p e ci a l 3.2 self-securing de s ign fe atu re fu nc tiona l fe ature s ISO 19709-1 and the following apply wh ich en s u re a mutua l comp atibi l ity wh ich a l lows the b a s e o f a n B S S -S LC to i nterlo ck with a s ys tem p a l le t to en s u re s tabi l ity of a stack of BSS-SLCs without use of additional securing measures such as strapping, stretch, or shrink wrapping 3.3 pallet cover s ys tem element with a s a fe gua rd i ng a nd pro te c ti ve func tion th at clo s e s the top o f the lo ad i ng u n it with a level s u r face that d i s tribute s the mas s o f overlyi ng lo ad s i n a s tack 3.4 SLC capacity u s able i nner volume wh ich i s c a lc u l ate d b y mu ltiplyi ng the u s ab le i n ner leng th by the u s able i n ner width (both measured at half height) and the usable inner height 3.5 SLC lid (D 65, D 45, D 35) B S S - S L C and C S S -S LC s ys tem elements with vi r tua l ly neutra l height N o te to entr y: T he p re fi x “D ” re fle c ts the G er m a n ter m for for pro te c tion o f the c argo “ l id” ( D e ckel ) 1) To be published © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) N o te to entr y: T he nu mb er me a n s l id for for the 0 m m × 0 m m s i z e conta i ners T he nu mb er 45 me a n s l id the 0 m m × 0 m m s i z e co nta i ners T he nu mb er me a n s l id fo r the 0 m m × 0 m m s i z e conta i ners 3.6 SLC unit load load consisting of a SLC which forms a unit for handling, transport, stacking and storage Characteristics T he heights o f B S S S LC s a re de term i ne d i n s uch a way that when u s e d i n combi nation with a m m h igh p a l le t a nd a cover they form a nom i na l u n it lo ad height o f 0 m m (s e e T he b ond s tackable s ys tem i s charac teri z e d b y the Annex A) fol lowi ng fe atu re s: a) maximum load: 20 kg; b) “lo ad s p ace” a nd “ func tiona l s p ace for c) s mo o th, flat i nterna l S LC s u r face s without u nderc uts p erm it rapid , rel iable manua l remova l o f the hand l i ng” are cle arly s ep arate d; contents and me ch an ic a l/automatic fi l l i ng a nd emp tyi ng; d) functional features see Clause Dimensions, masses and applied loads 5.1 BSS SLC 5.1.1 Main dimensions and tolerances When tested in accordance with ISO 19709-1:—, Annex A, A.2.1, A.2.2 and A.2.4, the main dimensions of the BSS SLC shall be as given in Table Figure 1) T he fla nge height s l l b e m m (s e e Key height ≥ flange height Figure — Flange height T he s tacki ng cle ara nce sha l l en s u re an e as y lo c ation when two B S S S L C s a re s tacke d Stacki ng cle a rance i n leng th a nd width o f two B S S S L C s may no t exce e d 4, m m © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) To ensure the functioning of the BSS, the overall height of an individual BSS SLC shall be 147,5 mm or 213 mm or 280 mm Fo r the a re a b a s e mo du le o f 0 m m × 0 m m o n l y, the height ratio s o f 147, m m i s ap p l ic ab le NO TE Table — Main dimensions of BSS SLCs Type Nominal dimension L× W× H 6429 6422 6415 4329 4322 4315 3215 600 280 600 213 600 147 400 280 400 213 400 147 300 147 outer Length inner tolerance outer Width inner tolerance total 594 -4,8 540 396 361,5 -3,2 × 40 × × 300 × × 300 × Height inner usable inner height Tolerance F × 40 × × 40 × Dimensions in millimetres 396 342,5 -3,2 297 263 -2,4 × 300 × 297 × 200 × 241 -2,4 198 161 -1,6 280 257 242 213 190 175 147,5 124,5 109,5 280 257 242 213 190 175 147,5 124,5 109,5 147,5 144,5 129,5 ±1 ±1 ±1 When tested in accordance with ISO 19709-1: —, Annex A, A.2.1, A.2.2 and A.2.4, volumes and masses of BSS SLC shall be as given in Table Table — Volumes and masses of BSS SLCs Type Volume outer 6429 6422 6415 4329 4322 4315 3215 65 51 35 33 25,5 17 8,7 © ISO 2016 – All rights reserved dm3 Tare mass usable inner (c ap ac ity) 48 34,9 22 22 16,2 10 5,3 ±1 % kg 2,97 2,6 2,1 1,85 1,61 1,29 0,57 Nominal load kg Nominal stacking load 20 600 20 400 kg ISO/TS 19709-3:2016(E) 5.1.2 Detailed dimensions for BSS SLCs Detailed dimensions for BSS SLC shall be as given in Figures 2, and a Dimensions in millimetres Key a Usable inner height SLC A B C D E F G H I J K L M N O P Q R S T typ e 6415 6422 6429 594 396 147,5 540 361,5 109,5 212 82 92 92 594 396 213 540 361,5 190 212 82 92 92 594 396 280 540 361,5 242 212 82 92 92 65,5 563 366 567 41,5 563 366 567 41,5 563 366 567 30 30 30 210 15 210 15 210 15 556 280 Ø4 556 280 Ø4 556 280 Ø4 Figure — BSS SLC type 6415 and BSS SLC type 6429 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) a Dimensions in millimetres Key a Usable inner height S L C t yp e 3215 A B C D E F G H J K L M N O P Q R S 297 198 147,5 241 161 129,5 212 82 42,5 65,5 267 168 269 30 153 15 260 70 T Ø4 Figure — BSS SLC type 3215 5.2 Accessories The essential dimensions of BSS SLC accessories shall be as given in Table The detailed dimensions for accessories shall be as given in Figures to NOTE BSS SLCs can be used with or without accessories Their use is a matter for agreement between the partners in the transportation chain NOTE If lids are used, the usable inner height of BSS SLCs differs (see Table 1) NOTE The main functions of lids are to protect the SLC contents against environmental impacts and, when s e a le d, aga i n s t u n author i z e d acce s s W hen l id s a re fitte d , the y no t i nc re a s e the B S S S L C s tacki ng height © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) NOTE Pallet cover protects the BSS SLC unit loads against water and dust, provides a stacking location for the upper pallet and act as clasps to retain column stacked BSS SLCs Table — Essential dimensions for BSS-SLC accessories Dimensions in millimetres Name of the element Lid Type D 65 D 45 D 35 A 1208 Pallet cover EXAMPLE pallets A 1210 Nominal dimension L×B×H 600 16 400 ×300× 13,5 300 ×200× 17 200 ×800× 25 ×400× 200× 1000 Length Width Height ±1 % outer inner tolerance outer inner tolerance 562,5 — 365 — -2,8 -1,8 16 365 — 267 — 13,5 -1,8 -1,45 267,8 — 169,6 — 17 -1,45 -0,9 204 197 +9,6 808 800 +6,4 94 0 205,5 196 +9,6 007,5 998 +8 67,7 0 mass kg ±1 % 0,67 0,27 0,09 6,1 9,35 D 65 means lid for 600 mm × 400 mm containers A 1210 means cover for 200 mm × 000 mm © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Dimensions in millimetres Lid D 65 A 562,5 B 365 C 13 D 16 E F 541,5 G 359 H 210 I 36 J 8,5 K L M 555 280 Ø3,5 Figure — Lid D 65 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Dimensions in millimetres Lid D 45 A 365 B 267 C 10,5 D 13,5 E F G H 344,8 261,3 211 I 36 J K 358 L - M Ø3,5 Figure — Lid D 45 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Dimensions in millimetres Lid D 35 A 267,8 B 169,6 C 12 D 17 E F 246,7 G 164,3 H 260 I 70 J Ø3,5 Figure — Lid D 35 10 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Dimensions in millimetres Pallet cover A 1208 A 204 B 808 C 94 D 15 E 25 F 590 G 160 H 800 I 196 Figure — Pallet cover A 1208 © ISO 2016 – All rights reserved 11 ISO/TS 19709-3:2016(E) Dimensions in millimetres Pallet A B C D E F cover A 1210 205,5 007,5 67,7 998 196 27 G 15 H I J 396 700 160 K L M N 15 10 086 676 Figure — Pallet cover A 1210 Essential functional features 6.1 BSS SLC Functional features of the BSS SLC shall be as given in Figure 10 NOTE 12 For detailed explanations, see Figures 10 to 14 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Key s ecurity s ealing ho les upper stacking rim lid securing holes auxiliary handles (o nly fo r B S S S LC 42 and B S S S LC 43 ) label holder (1/3 A4 size in accordance with ISO 216) lower stacking rim main handle centering hole Figure 10 — Functional features of the BSS SLC 6.2 Carrying handles C a rr yi ng nd le s wh ich c a n b e gras p e d NO TE from b elow sh a l l b e lo c ate d at the end s o f the S LC Fo r B S S - S L C s o f 147, m m i n height, one o f the two l ab el ho lders i s p a r t o f the m a i n c a r r yi ng h a nd le © ISO 2016 – All rights reserved 13 ISO/TS 19709-3:2016(E) Figure 11 — Manual handling with main handle 6.3 Vertical ribs for lifting grippers Two vertical ribs for lifting grippers shall be sunk into each of the sides for pull and clamp handling (see Figure 12) Figure 12 — Handling with vertical ribs for lifting grippers 14 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) 6.4 Centering holes Two centering holes on each side for automatic handling (see Figure 13) Figure 13 — Centering holes 6.5 BSS-SLC base BSS-SLCs shall have a uniform base with a structure of stacking feet and stacking grooves to ensure Figure 14) B S S - S L C s tabi l ity and s e c u re b ond s tacki ng with o ther B S S - S L C s (s e e Figure 14 — View of a BSS-SLC base Material The construction material shall be in accordance with ISO 19709-1:—, Clause and Annex C Marking and labelling Marking and labelling shall be in accordance with ISO 19709-1:—, Clause NO TE parties O ther data, fo r e xa mp le © ISO 2016 – All rights reserved cer ti fic ation identi fic ation , m ay ap p e a r b y agre ement b e twe en rele va nt 15 ISO/TS 19709-3:2016(E) Annex A (informative) Bond stacking of palletized loads on transport pallets with a size of 200 mm × 000 mm BSS-SLCs have been designed to enable them to be grouped in palletized loads on modular sized pallets (1 0 m m × 0 m m) When u s i ng the E U RO a re a mo du le 0 m m × 0 m m for B S S - S LC s on ly colu m n s tacki ng i s p o s s ible D ue to its s mo o th s u r face B S S -S LC c an on ly b e u s e d b y colu m n s tacki ng D i fferent s tacki ng figu ration s are given i n for a l l p a l le t s i z e s Figures A.1, A.2 and A.3 Figure A.1 — module 600 mm × 400 mm 16 © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) Figure A.2 — module 400 mm × 300 mm Figure A.3 — module 600 mm × 400 mm combined with 400 mm ì 300 mm â ISO 2016 All rights reserved 17 ISO/TS 19709-3:2016(E) Annex B (informative) Colours B.1 Colour assignment The short name, nominal size and colour according to RAL colour card standard classic are shown in Table B.1 The conductive SLCs are generally black Table B.1 — Colours for SLCs and lids Short name 6429 – SLC (BSS) 6422 – SLC (BSS) 6415 – SLC (BSS) 4329 – SLC (BSS) 4322 – SLC (BSS) 4315 – SLC (BSS) 3215 – SLC (BSS) D 65 – lid D 45 – lid D 35 – lid Nominal dimensions L× W× H Colour 600 × 400 × 280 600 × 400 × 213 600 × 400 × 147 400 × 300 × 280 400 × 300 × 213 400 × 300 × 147 300 × 200 × 147 600 × 400 400 × 300 300 × 200 RAL 5003 RAL 5003 RAL 5003 RAL 5003 RAL 5003 RAL 5003 RAL 5003 RAL 5005 RAL 5005 RAL 5005 mm The equivalent CIELAB values for RAL 5003 are L* 29,936, a * -0,125, b* -15,756 The equivalent CIELAB values for RAL 5005 are L* 38,320, a * -5,295, b * -31,823 B.2 Colour tolerances Newly produced SLCs are tested for compliance with the RAL colour The allowable colour variation is specified in the form o f the following tolerance limits for the BSS-SLC products: BSS-SLC: Lids: 18 ∆ L - 1,37 + 2,54 (brightness) ∆ a - 0,20 + 1,48 (- green/+ red) ∆ b - 3,38 + 3,93 (- blue/+ yellow) ∆ L - 0,74 + 1,88 (brightness) ∆ a - 2,18 + 1,15 (- green/+ red) ∆ b - 4,26 + 2,78 (- blue/+ yellow) © ISO 2016 – All rights reserved ISO/TS 19709-3:2016(E) ICS  5 02 Price based on 18 pages © ISO 2016 – All rights reserved