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[...]... knowledge and understanding, and as such find their contribution reflected in the manuscript Design ofSimple and RobustProcessPlants J L Koolen Copyright 2002 Wiley-VCH Verlag GmbH & Co KGaA ISBNs: 3-527-29784-7 (Hardback); 3-527-60047-7 (Electronic) Chapter 1 Introduction This book covers the design ofsimple and robust processing plants, and is intended to inform managers and engineers in the process. .. Ten Design Philosophies to Achieve a SimpleandRobustProcess Plant 441 Process Synthesis andDesign Optimization 442 Process Simplification and Intensification 443 Avoiding or Eliminating Functions 443 Combination of Functions 443 Intensification of Functions 443 Overall Process Simplification 443 Ranking Order for DesignofSimple Units 444 ProcessDesign Based on Reliability 444 Optimization of. .. can be tested and tuned in closed loops in simulations to support robust control This book has been written with students, engineers, and managers involved in the designand operation ofprocessplants in mind, the intention being to provide them with an approach for the different designand operational aspects to designsimpleandrobustprocessplants The design techniques for sizing of equipment... Reliability 444 Optimization of an Integrated Complex ofProcessPlantsand Evaluation of its Vulnerability 444 Instrumentation, Operation/Automation and Control 445 Operation Optimization 446 The Efficient Designand Continuous Improvement of High-quality ProcessPlants 447 Authors Index 449 Subject Index 453 398 406 Design ofSimple and RobustProcessPlants J L Koolen Copyright 2002 Wiley-VCH Verlag... upgrading; process reliability and availability; quality of operation; operation optimization; and identification ofdesign improvements The efficient designof high-quality plants is presented along two lines: (i) the elements required to design a good work -process (methodology) for process design; and (ii) the essentials to assure the quality of a processdesign In order to achieve quality designs the... instruments than lots of unreliable ones The designof chemical plants needs to make an evolutionary step if it is to approach the performance of a domestic refrigerator 1.2 The Process Plant of the 21st Century: SimpleandRobust 1.2 The Process Plant of the 21st Century: SimpleandRobust The characteristics of a chemical plant in the 21st century were presented by I.G Snyder, Jr of Dow Chemical at... work, and also open their eyes to the many opportunities and challenges that they will encounter in the future Highly experienced process designers will also find stimulating suggestions in this book, and we can be sure that it will have a major impact on our future plants, making them ± in time ± better, simpler, and more robust! The Netherlands K Roel Westerterp Design ofSimple and RobustProcess Plants. .. scope for improvement by the designers ofprocessplants Jan's faculties of abstraction, combined with his long-term experience in process design, have resulted in this first practical book on robustandsimple design, covering the entire field of chemical engineering This book will prove to be an indispensable tool for all engineers in the operation, design, and development of processes Moreover, it will... 413 Quality of Operation 414 Optimal Operation 415 Opportunities for Design Improvements 416 The Designof High-quality Plants 417 Work Processes 418 Quality Aspects of a Design: VIPs 424 10.1 10.2 10.2.1 10.2.2 10.2.3 10.2.4 10.2.5 10.3 10.3.1 10.3.2 11 11.1 11.2 11.3 11.4 11.4.1 11.4.2 11.4.3 11.4.4 11.4.5 11.5 11.6 11.7 11.8 11.9 An Overview: Design ofSimple and RobustProcessPlants 441 Design Philosophies... development of a reliability flowsheet of its different sections/processes, including utility generation and external supplies The vulnerability of a complex can be evaluated and its potential losses quantified and compared with alternatives, which include backup provisions, sizes of storage, or improved reliability of units 1.8 Designof Instrumentation, Automation and Control The designof the automation and . High-quality Process Plants 16 1.11 Overall Example of Process Design 17 1.12 Summary 20 2 Simple and Robust Plant Design 23 2.1 What is Simple ? 23 Contents Design of Simple and Robust Process Plants. . (Electronic) J. L. A. Koolen Design of Simple and Robust Process Plants Weinheim ± New-York ± Chichester ± Brisbane ± Singapore ± Toronto Design of Simple and Robust Process Plants. J. L. Koolen Copyright.