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THÔNG TIN TÀI LIỆU
Cấu trúc
Front Matter
Preface
Table of Contents
1. Introduction
2. Evaporation
3. What an Evaporator Does
4. Evaporator Elements
5. Liquid Characteristics
Concentration
Foaming
Temperature Sensitivity
Salting
Scaling
Fouling
Corrosion
Product Quality
Other Fluid Properties
6. Improvements in Evaporators
7. Heat Transfer in Evaporators
Modes of Heat Transfer
Types of Heat Transfer Operations
Physical Properties
8. Pressure Drop in Evaporators
Flow Inside Tubes
Flow across the Tube Banks
9. Flow-Induced Vibration
Mechanisms
Vortex Shedding
Turbulent Buffeting
Fluid-Elastic Whirling
Parallel Flow Eddy Formation
Acoustic Vibration
Recommendations
Design Criteria
Fixing Vibration Problems in the Field
Proprietary Designs to Reduce Vibration
10. Natural Circulation Calandrias
Operation
Surging
Flow Instabilities
Internal Calandrias
Feed Location
Summary
11. Evaporator Types and Applications
Jacketed Vessels
Coils
Horizontal Tube Evaporators
Short Tube Vertical Evaporators
Long Tube Vertical Evaporators
Forced Circulation Evaporator
Plate Evaporators
Mechanically-Aided Evaporators
Submerged Combustion Evaporators
Flash Evaporators
Special Evaporator Types
12. Fouling
Cost of Fouling
Classification of Fouling
Net Rate of Fouling
Sequential Events in Fouling
Precipitation Fouling
Particulate Fouling
Chemical Reaction Fouling
Corrosion Fouling
Biofouling
Solidification Fouling
Fouling in Evaporation
Design Considerations
Fouling: Philosophy of Design
13. Evaporator Performance
Venting
Time/Temperature Relation
Pressure Versus Vacuum Operation
Energy Economy
Steam Condensate Recovery
14. Vapor-Liquid Separation
Entrainment
Flash Tanks
Wire Mesh Separators
Vane Impingement Separators
Centrifugal Separators
Cyclones
Other Separators
Comparison
Solids Deposition
Falling Film Evaporators
Flashing
Splashing
Foaming
15. Multiple-Effect Evaporators
Forward Feed
Backward Feed
Mixed Feed
Parallel Feed
Staging
Heat Recovery Systems
Calculations
Optimization
16. Heat Pumps
Conventional Heat Pump
Overhead Vapor Compression
Calandria Liquid Flashing
17. Compression Evaporation
18. Thermal Compression
Thermocompressor Operation
Thermocompressor Characteristics
Thermocompressor Types
Estimating Data
Control
Application
19. Mechanical Vapor Compression
Thermodynamics
Factors Affecting Costs
Compressor Selection
Factors Influencing Design
Drive Systems
Centrifugal Compressor Characteristics
System Characteristics
Reliability
Evaporator Design
Application
Summary
Economics
20. Desalination
Startup and Operability
Complexity
Maintenance
Energy Efficiency
Capital Cost
Operating Temperature
Materials of Construction
Pretreatment
Chemicals and Auxiliary Energy
21. Evaporator Accessories
22. Condensers
Direct Contact Condensers
Surface Condensers
23. Vacuum Producing Equipment
Jet Ejectors
Mechanical Pumps
Vacuum System Reliability/Maintenance
Multistage Combinations
Sizing Information
Estimating Energy Requirements
Initial System Evacuation
Control of Vacuum Systems
Costs of Vacuum Systems
Comparisons
Energy Conservation
24. Condensate Removal
Liquid Level Control
Steam Traps
Mechanical Traps
Thermostatic Traps
Thermodynamic Traps
Steam Trap Specification
Common Trap Problems
Selection of Steam Traps
Installation
Effect of Carbon Dioxide
Steam Trap Maintenance
25. Process Pumps
General Types of Pump Designs
Net Positive Suction Head (NPSH)
Cavitation
Principles of Pumps and Pumping Systems
Avoiding Common Errors
26. Process Piping
Designing Drain Piping
Compressible Fluids
Two-Phase Flow
Slurry Flow
Piping Layout
27. Thermal Insulation
28. Pipeline and Equipment Heat Tracing
29. Process Vessels
30. Refrigeration
Mechanical Refrigeration
Steam Jet Refrigeration
Absorption Refrigeration
31. Control
Manual Control
Evaporator Control Systems
Control of Evaporators
Auto-Select Control System
Product Concentration
Condenser Control
Calandria Control
Evaporator Base Sections and Accumulators
Guidelines for Instruments
Process Computers
32. Thermal Design Considerations
Tube Size and Arrangement
Extended Surfaces
Shellside Impingement Protection
Flow Distribution
33. Installation
Venting
Siphons in Cooling Water Piping
U-Bend Exchangers
Equipment Layout
Piping
34. Design Practices for Maintenance
Standard Practices
Repair Features
Chemical Cleaning Equipment
Mechanical Cleaning Equipment
Backwashing
Air Injection
35. Mechanical Design
Maximum Allowable Working Pressure and Temperature
Upset Conditions
Thermal Expansion
Tube-to-Tubesheet Joints
Double Tubesheets
Inspection Techniques
36. Safety
Common Errors
Safety Relief
37. Materials of Construction
Basic Questions
Selection
38. Testing Evaporators
Planning the Test
Causes of Poor Performance
39. Troubleshooting
Calandrias
Condensers
Vacuum Fails to Build
No Vacuum in Steam Chest
Vacuum Builds Slowly
Foaming
Inadequate Circulation
Sudden Loss of Vacuum
Vacuum Fluctuates
Water Surge in Tail Pipe
Barometric Condenser Flooding
40. Upgrading Existing Evaporators
Areas for Upgrading Existing Evaporators
Economic Effects of Improvements
Guidelines for Upgrading Program
41. Energy Conservation
42. Specifying Evaporators
Comparing Vendors' Offerings
43. New Technology
44. Nomenclature
Greek
Subscripts
Bibliography
Evaporation
Heat Transfer
Boiling
Heat Exchangers
Flow-Induced Vibration
Fouling
Direct Contact Heat Transfer
Energy Conservation
Vapor Compression Evaporation
Vacuum Systems
Steam Traps
Control
Pumps
Process Piping and Fluid Flow
Separators
Thermal Insulation
Troubleshooting
Venting
Air-Cooled Heat Exchangers
Heat Transfer Fluids
Testing
Electrical Heating
Steam Tracing
Jacketed Vessels
Turbines
Mechanical Design
Materials of Construction
Desalination
Evaporators
Index
A
B
C
D
E
F
G
H
I
J
L
M
N
O
P
R
S
T
U
V
W
Nội dung
[...]... and operation of evaporator systems will help to reduce evaporator the cost of producing systems is a fruitful a product area for by evaporation achieving 1 reduced Upgrading energy of existing requirements 2 EvaporationEvaporation is the removal of solvent as vapor from a solution or slurry the overwhelming majority ofevaporation systems the solvent is water objective is usually to concentrate... (5) capacity through better understanding of the mechanisms through more between unit efficient cleaning use of evaporator because of better types understanding of and fouling costs by modern fabrication techniques and larger size Lower maintenance better materials costs and improved of construction product as a result quality of better by use of understanding of corrosion (6) More logical (7) Better... amount The size and cost ofof heat to be trans- is to be transferred under given 10 Handbook MODES ofEvaporationOF HEAT The TRANSFER literature of heat transfer heat transfer: conduction, conduction and radiation only these two a temperature comply mechanisms mission ture, depend The the definition on mechanical the term from “heat three operation three, distinct modes of on the mere existence convection,... strictly of lower generally trans- tempera- accepted, not by one, but by several of these mechanisms simultaneously Conduction is the transfer of the same body, without appreciable occur in solids, of heat from one body displacement liquids, Radiation with or from of the particles exists between of a body to another in physical of the contact body part with Conduction it, can or gases is the transfer of. .. first as well a thermodynamic a process From involve the also on the It is evident of heat flow rate amount that this not at which of required on the the heat conditions 9 of heat to transfer energy of thermodytransferred change of analysis of the considers the heat of the rate of heat trans- is the key problem only law the energy type the determination difference depend the conversion second between nor... are of concern efficient bodies, to label boiling a subsequent and place are called are called also employed one elements separation, for con- or more sections term evaporator or one effect 5 Liquid Characteristics The practical application of evaporator technology is profoundly affected by the properties and characteristics of the solution to be concentrated Some of the most important properties of. .. currently of alternate and social available will disruption extend sources Efficient the time in sufficient utilization period during quantity to of the energy which new en- ergy sources can be developed Approximately 25% of the cost of products is the cost of energy to operate plants Energy is the fastest growing element of manufacturing cost Proper specification, design, and operation of evaporator... for agitated vessels can be predicted correlation: hDj/kl = a(L2NP~/~~)2’3(c~~~/k01’3 (~b//k)o’14 Dj = diameter of the agitated L = diameter of the agitator N where = speed of the agitator, The term “a” has the values below: vessel revolutions per hour using 18 Handbook of Evaporation Agitator Technology Type Surface a Jacket Coil Jacket Coil Jacket Coil Jacket 0.62 1 50 0.36 0.87 0.54 083 0.46 Turbine... which the vapor is contacted; corrosion of this same downstream equipment Inadequate separation may also result in pumping problems or inefficient operation due to unwanted recirculation (3) Make efficient use of the available energy This may take several forms Evaporator performance often is rated on the basis of steam economy-pounds of solvent evaporated per pound of steam used Heat is required to raise... solution; hence, the vapor is not the For The desired fore, product and may or may not be recovered evaporation producing usually a concentrated Evaporation drying, product to a solution highly ration viscous drying be a solid, with operations no attempt evaporation the the heat of the Evaporation concentrating of the Theresolvent known from a solution distillation is always be transferred in a liquid from . States of America by Noyes Publications Mill Road, Park Ridge, New Jersey 07656 1098765432 1 Library of Congress Cataloging-in-Publication Data Minton, Paul E. Handbook of evaporation technology. . evaporator type. Evaporation technology has often been proprietary to a few companies who de- sign evaporation systems. This situation has benefits, but it also has drawbacks to users of evaporation. of producing a product by evaporation. Upgrading of existing evaporator systems is a fruitful area for achieving reduced energy requirements. 1 2 Evaporation Evaporation is the removal of