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211-02-1 Power Steering 211-02-1 SECTION 211-02 Power Steering VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE REMOVAL AND INSTALLATION Power Steering Pump — 2.5L Duratec-HE (122kW/165PS) - MI4 Power Steering Pump — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma Power Steering Pump — 3.2L Duratorq-TDCi (148kW/200PS) - Puma Steering Gear — RHD Steering Gear — LHD Power Steering Pump to Steering Gear Pressure Line — 2.5L Duratec-HE (122kW/165PS) - MI4 Power Steering Pump to Steering Gear Pressure Line — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (13 434 0) 211-02-2 (13 434 0) (13 434 0) (13 116 0) (13 116 0) (13 440 0; 13 443 0) 211-02-3 211-02-5 211-02-7 211-02-13 (13 440 0; 13 443 0) 211-02-20 211-02-22 211-02-2 Power Steering 211-02-2 REMOVAL AND INSTALLATION Power Steering Pump — 2.5L Duratec-HE (122kW/165PS) MI4(13 434 0) Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Accessory Drive Belt (303-05 Accessory Drive - 2.5L Duratec-HE (122kW/165PS) - MI4, Removal and Installation) Fill the power steering system Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) Bleed the power steering system Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) WARNING: Be prepared to collect escaping fluids CAUTION: Make sure that all openings are sealed Torque: 35 Nm Torque: 20 Nm Installation To install, reverse the removal procedure 2011.50 Ranger G1356331en 211-02-3 Power Steering 211-02-3 REMOVAL AND INSTALLATION Power Steering Pump — 2.2L Duratorq-TDCi (88kW/120PS) Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(13 434 0) Remove front RH side wheel only Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation) NOTE: Removal steps in this procedure may contain installation details Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Accessory Drive Belt - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-05 Accessory Drive - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation) CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress Torque: Nm WARNING: Be prepared to collect escaping fluid Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Torque: 30 Nm 2011.50 Ranger G1269906en 211-02-4 Power Steering 211-02-4 REMOVAL AND INSTALLATION CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress 10 CAUTION: Make sure that all openings are sealed with new blanking caps Torque: 35 Nm 11 Torque: 20 Nm Torque: 20 Nm Torque: 10 Nm Installation NOTE: Make sure that the high pressure line is located correctely To install, reverse the removal procedure Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures) 2011.50 Ranger G1269906en 211-02-5 Power Steering 211-02-5 REMOVAL AND INSTALLATION Power Steering Pump — 3.2L Duratorq-TDCi (148kW/200PS) Puma(13 434 0) Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result NOTE: Removal steps in this procedure may contain installation details Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress Torque: Nm WARNING: Be prepared to collect escaping fluid Refer to: Accessory Drive Belt - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-05 Accessory Drive - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Torque: 25 Nm Remove front RH side wheel only Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation) 2011.50 Ranger G1269910en 211-02-6 Power Steering 211-02-6 REMOVAL AND INSTALLATION CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress 10 CAUTION: Make sure that all openings are sealed with new blanking caps Torque: 35 Nm 11 Torque: 20 Nm Torque: 20 Nm Torque: 10 Nm Installation NOTE: Make sure that the high pressure line is located correctely To install, reverse the removal procedure Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures) 2011.50 Ranger G1269910en Power Steering 211-02-7 211-02-7 REMOVAL AND INSTALLATION Steering Gear — RHD(13 116 0) Special Tool(s) 211-020 Separator, Ball Joint Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense A new part with the same part number or an equivalent part must be installed, if installation is necessary Do not use a part of lesser quality or substitute design Torque values must be used as specified during reassembly to make sure of correct retention of these parts Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) NOTE: Make sure that the road wheels are in the straight ahead position NOTE: Removal steps in this procedure may contain installation details Remove both front wheels Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation) 2011.50 Ranger G1269912en 211-02-8 Power Steering 211-02-8 REMOVAL AND INSTALLATION Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 4x4 Torque: 30 Nm Torque: 30 Nm All vehicles Torque: 63 Nm NOTE: Make sure that the ball joint ball does not rotate On both sides 2011.50 Ranger G1269912en 211-02-9 Power Steering 211-02-9 REMOVAL AND INSTALLATION CAUTION: Do not use a hammer to separate the tie rod from the wheel knuckle or damage to the wheel knuckle can result On both sides Special Tool(s): 211-020 2011.50 Ranger 10 WARNING: Be prepared to collect escaping fluid CAUTION: Cap the power steering line and steering gear body to prevent fluid loss or dirt ingress Torque: 15 Nm Torque: 35 Nm G1269912en 211-02-10 Power Steering 211-02-10 REMOVAL AND INSTALLATION 11 12 Torque: Nm CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress Vehicles with diesel engine 13 Torque: 10 Nm All vehicles 14 Torque: 150 Nm 2011.50 Ranger G1269912en 211-02-11 Power Steering 211-02-11 REMOVAL AND INSTALLATION 15 2011.50 Ranger G1269912en 211-02-12 Power Steering 211-02-12 REMOVAL AND INSTALLATION Installation To install, reverse the removal procedure NOTE: Make sure that the high pressure pipe line is located correctely Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures) 2011.50 Ranger G1269912en Power Steering 211-02-13 211-02-13 REMOVAL AND INSTALLATION Steering Gear — LHD(13 116 0) Special Tool(s) 211-020 Separator, Ball Joint Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense A new part with the same part number or an equivalent part must be installed, if installation is necessary Do not use a part of lesser quality or substitute design Torque values must be used as specified during reassembly to make sure of correct retention of these parts Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) NOTE: Make sure that the road wheels are in the straight ahead position NOTE: Removal steps in this procedure may contain installation details Remove both front wheels Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation) 2011.50 Ranger G1490977en 211-02-14 Power Steering 211-02-14 REMOVAL AND INSTALLATION Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Torque: 30 Nm 4x4 Torque: 30 Nm Torque: 30 Nm Torque: 30 Nm 2011.50 Ranger G1490977en 211-02-15 Power Steering 211-02-15 REMOVAL AND INSTALLATION 4x2 Torque: 63 Nm 10 Torque: 30 Nm 12 All vehicles 11 NOTE: Make sure that the ball joint ball does not rotate CAUTION: Do not use a hammer to separate the tie rod from the wheel knuckle or damage to the wheel knuckle can result On both sides On both sides 2011.50 Ranger G1490977en 211-02-16 Power Steering 211-02-16 REMOVAL AND INSTALLATION Special Tool(s): 211-020 13 WARNING: Be prepared to collect escaping fluid CAUTION: Cap the power steering line and steering gear body to prevent fluid loss or dirt ingress Torque: 18 Nm Torque: 35 Nm 2011.50 Ranger G1490977en 211-02-17 Power Steering 211-02-17 REMOVAL AND INSTALLATION 14 15 CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress Vehicles with 2.5L engine 16 Torque: 10 Nm All vehicles 17 Torque: 150 Nm 2011.50 Ranger G1490977en 211-02-18 Power Steering 211-02-18 REMOVAL AND INSTALLATION 18 2011.50 Ranger G1490977en 211-02-19 Power Steering 211-02-19 REMOVAL AND INSTALLATION Installation To install, reverse the removal procedure NOTE: Make sure that the high pressure pipe line is located correctely Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures) 2011.50 Ranger G1490977en 211-02-20 Power Steering 211-02-20 REMOVAL AND INSTALLATION Power Steering Pump to Steering Gear Pressure Line — 2.5L Duratec-HE (122kW/165PS) - MI4(13 440 0; 13 443 0) Torque: 30 Nm Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result NOTE: Removal steps in this procedure may contain installation details Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Torque: 30 Nm Left-hand drive vehicles WARNING: Be prepared to collect escaping fluid CAUTION: Cap the steering gear body to prevent fluid loss or dirt ingress Torque: 35 Nm 2011.50 Ranger G1361880en