EN / ACS550 01/U1 User’s Manual Rev G ACS550 User’s Manual ACS550 01 Drives (0 75 160 kW) ACS550 U1 Drives (1 200 hp) List of related manuals GENERAL MANUALS ACS550 01/U1 User''''s Manual (0 75 160 kW) /[.]
ACS550 User’s Manual ACS550-01 Drives (0.75…160 kW) ACS550-U1 Drives (1…200 hp) List of related manuals GENERAL MANUALS ACS550-01/U1 User's Manual (0.75…160 kW) / (1…200 hp) 3AFE64804588 (3AUA0000001418) (English) • Safety • Installation • Start-up, control with I/O and ID Run • Control panels • Application macros • Parameters • Embedded fieldbus • Fieldbus adapter • Diagnostics • Maintenance • Technical data Flange Mounting Instructions Kit, IP21 / UL type Frame size Code (English) FMK-A-R1 R1 100000982 FMK-A-R2 R2 100000984 FMK-A-R3 R3 100000986 FMK-A-R4 R4 100000988 AC8-FLNGMT-R5 R5 ACS800PNTG01U-EN AC8-FLNGMT-R6 R6 Not available for ACS550-01 series Kit, IP54 / UL type 12 FMK-B-R1 FMK-B-R2 FMK-B-R3 FMK-B-R4 Frame size R1 R2 R3 R4 Code (English) 100000990 100000992 100000994 100000996 REPL-01 Ethernet POWERLINK Adapter Module User's Manual 3AUA0000052289 (English) RETA-01 Ethernet Adapter Module User's Manual 3AFE64539736 (English) RETA-02 Ethernet Adapter Module User's Manual 3AFE68895383 (English) RLON-01 LONWORKS® Adapter Module User’s Manual 3AFE64798693 (English) RPBA-01 PROFIBUS DP Adapter User's Manual 3AFE64504215 (English) SREA-01 Ethernet Adapter User's Manual 3AUA0000042896 (English) Typical contents • Safety • Installation • Programming/Start-up • Diagnostics • Technical data MAINTENANCE MANUALS Guide for Capacitor Reforming in ACS50, ACS55, ACS150, ACS310, ACS320, ACS350, ACS550 and ACH550 3AFE68735190 (English) OPTION MANUALS (delivered with optional equipment) MFDT-01 FlashDrop User's Manual 3AFE68591074 (English) OHDI-01 115/230 V Digital Input Module User's Manual 3AUA0000003101 (English) OREL-01 Relay Output Extension Module User's Manual 3AUA0000001935 (English) OTAC-01 User’s Manual Pulse Encoder Interface Module User’s Manual 3AUA0000001938 (English) RCAN-01 CANopen Adapter User's Manual 3AFE64504231 (English) RCCL-01 CC-Link Adapter Module User's Manual 3AUA0000061340 (English) RCNA-01 ControlNet Adapter User's Manual 3AFE64506005 (English) RDNA-01 DeviceNet Adapter User's Manual 3AFE64504223 (English) RECA-01 EtherCAT Adapter Module User's Manual 3AUA0000043520 (English) CANopen is a registered trademark of CAN in Automation e.V CC-Link is a trademark of CC-Link Partner Association ControlNet™ is a trademark of ODVA™ DeviceNet™ is a trademark of ODVA™ DRIVECOM is a registered trademark of DRIVECOM User Group e.V EtherCAT is a registered trademark of Beckhoff EtherNet/IP™ is a trademark of ODVA™ LONWORKS® is a registered trademark of Echelon Corporation Modbus and Modbus/TCP are registered trademarks of Schneider Automation Inc PROFIBUS, PROFIBUS DP and PROFINET IO are registered trademarks of Profibus International ACS550-01/U1 Drives 0.75…160 kW 1…200 hp User’s Manual 3AFE64804588 (3AUA0000001418) Rev G EN EFFECTIVE: 2009-07-07 SUPERSEDES: 3AFE64804588 (3AUA0000001418) Rev F 2007-04-16 © 2009 ABB Oy All Rights Reserved ACS550-01/U1 User’s Manual Safety Use of warnings and notes There are two types of safety instructions throughout this manual: • Notes draw attention to a particular condition or fact, or give information on a subject • Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment They also tell you how to avoid the danger The warning symbols are used as follows: Electricity warning warns of hazards from electricity which can cause physical injury and/or damage to the equipment General warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment WARNING! The ACS550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame size, UDC+ and UDC-, or BRK+ and BRK- WARNING! Dangerous voltage is present when input power is connected After disconnecting the supply, wait at least minutes (to let the intermediate circuit capacitors discharge) before removing the cover WARNING! Even when power is switched off from the input terminals of the ACS550, there may be dangerous voltage (from external sources) on the terminals of the relay outputs RO1…RO3 WARNING! When the control terminals of two or more drives are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the drives or an external supply Safety ACS550-01/U1 User’s Manual WARNING! Disconnect the internal EMC filter when installing the drive on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohm] power system), otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger, or damage the drive Disconnect the internal EMC filter when installing the drive on a corner grounded TN system, otherwise the drive will be damaged Note: When the internal EMC filter is disconnected, the drive is not EMC compatible See section Disconnecting the internal EMC filter on page 23 Also see sections IT systems on page 280 and Corner grounded TN systems on page 279 WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while power is applied to the drive’s input terminals WARNING! Do not control the motor with the disconnecting device (disconnecting means); instead, use the control panel start and stop keys and , or commands via the I/O board of the drive The maximum allowed number of charging cycles of the DC capacitors (i.e power-ups by applying power) is five in ten minutes WARNING! The ACS550-01/U1 is not field repairable Never attempt to repair a malfunctioning drive; contact the factory or your local Authorized Service Center for replacement WARNING! The ACS550 will start up automatically after an input voltage interruption if the external run command is on WARNING! The heat sink may reach a high temperature See chapter Technical data on page 271 Note: For more technical information, contact the factory or your local ABB representative Safety ACS550-01/U1 User’s Manual Table of contents List of related manuals Safety Use of warnings and notes Table of contents Installation Installation flow chart 11 Preparing for installation 12 Installing the drive 16 Start-up, control with I/O and ID Run How to start up the drive 33 How to control the drive through the I/O interface 40 How to perform the ID Run 41 Control panels About control panels Compatibility Assistant Control Panel Basic Control Panel 43 43 44 64 Application macros ABB Standard macro 3-wire macro Alternate macro Motor Potentiometer macro Hand-Auto macro PID Control macro PFC macro Torque Control macro Connection examples of two-wire and three-wire sensors User parameter sets Macro default values for parameters 74 75 76 77 78 79 80 81 82 83 84 Parameters Complete parameter list 87 Complete parameter descriptions 102 Embedded fieldbus Overview 199 Planning 200 Mechanical and electrical installation – EFB 200 Table of contents ACS550-01/U1 User’s Manual Communication set-up – EFB Activate drive control functions – EFB Feedback from the drive – EFB Diagnostics – EFB Modbus protocol technical data ABB control profiles technical data 201 203 207 208 211 219 Fieldbus adapter Overview Planning Mechanical and electrical installation – FBA Communication set-up – FBA Activate drive control functions – FBA Feedback from the drive – FBA Diagnostics – FBA ABB Drives profile technical data Generic profile technical data 231 233 234 235 235 238 239 242 250 Diagnostics Diagnostic displays 253 Correcting faults 254 Correcting alarms 260 Table of contents Maintenance Maintenance intervals Heatsink Main fan replacement Internal enclosure fan replacement Capacitors Control panel 265 265 266 268 269 269 Technical data Ratings Input power connections Motor connections Brake components Control connections Efficiency Cooling Dimensions and weights Degrees of protection Ambient conditions Materials Applicable standards CE marking C-Tick marking UL/CSA markings IEC/EN 61800-3 (2004) Definitions Compliance with the IEC/EN 61800-3 (2004) 271 275 283 289 293 294 295 297 300 300 301 303 303 303 304 305 305 ACS550-01/U1 User’s Manual Product protection in the USA 306 Index Further information Product and service inquiries Product training Providing feedback on ABB Drives manuals Document library on the Internet 319 319 319 319 Table of contents 10 Table of contents ACS550-01/U1 User’s Manual ... Output Extension Module User''s Manual 3AUA0000001935 (English) OTAC-01 User’s Manual Pulse Encoder Interface Module User’s Manual 3AUA0000001938 (English) RCAN-01 CANopen Adapter User''s Manual 3AFE64504231... plugs FM Non-English speaking locations: Add a warning sticker in the appropriate language over the existing warning on the top of the module Installation ACS550- 01/U1 User’s Manual 19 Wiring... page 283 • The mounting site must support the drive’s modest weight See section Weight on page 299 Installation 16 ACS550- 01/U1 User’s Manual Installing the drive WARNING! Before installing the