ACS355 user’s manual Rev B ABB machinery drives User’s manual ACS355 drives List of related manuals You can find manuals and other product documents in PDF format on the Internet See section Document[.]
ABB machinery drives User’s manual ACS355 drives List of related manuals Drive manuals and guides ACS355 user’s manual ACS355 drives with IP66/67 / UL Type 4x enclosure supplement ACS355 quick installation guide ACS355 common DC application guide Option manuals and guides FCAN-01 CANopen adapter module user’s manual FDNA-01 DeviceNet adapter module user’s manual FECA-01 EtherCAT® adapter module user’s manual FENA-01/-11 Ethernet adapter module user's manual FLON-01 LONWORKS® adapter module user’s manual FMBA-01 Modbus adapter module user’s manual FPBA-01 PROFIBUS DP adapter module user’s manual FRSA-00 RS-485 adapter board user’s manual MFDT-01 FlashDrop user’s manual MPOT-01 potentiometer module instructions for installation and use MREL-01 output relay module user’s manual MTAC-01 pulse encoder interface module user’s manual MUL1-R1 installation instructions for ACS150, ACS310, ACS320, ACS350 and ACS355 MUL1-R3 installation instructions for ACS310, ACS320, ACS350 and ACS355 MUL1-R4 installation instructions for ACS310, ACS320, ACS350 and ACS355 SREA-01 Ethernet adapter module quick start-up guide SREA-01 Ethernet adapter module user’s manual ACS355 and AC500-eCo application guide AC500-eCo PLC and ACS355 quick installation guide Code (English) 3AUA0000066143 3AUA0000066066 3AUA0000092940 3AUA0000070130 3AFE68615500 3AFE68573360 3AUA0000068940 3AUA0000093568 3AUA0000041017 3AFE68586704 3AFE68573271 3AFE68640300 3AFE68591074 3AFE68591082 3AUA0000035974 3AFE68591091 3AFE68642868 3AFE68643147 3AUA0000025916 3AUA0000042902 3AUA0000042896 2CDC125152M0201 2CDC125145M0201 Maintenance manuals and guides Guide for capacitor reforming in ACS50, ACS55, ACS150, 3AFE68735190 ACS310, ACS350, ACS355, ACS550, ACH550 and R1R4 OINT/SINT boards You can find manuals and other product documents in PDF format on the Internet See section Document library on the Internet on the inside of the back cover For manuals not available in the Document library, contact your local ABB representative User’s manual ACS355 Table of contents Safety Mechanical installation Electrical installation Start-up, control with I/O and ID run 2012 ABB Oy All Rights Reserved 3AUA0000066143 Rev B EN EFFECTIVE: 2012-06-18 Table of contents List of related manuals Safety What this chapter contains Use of warnings Safety in installation and maintenance Electrical safety General safety Safe start-up and operation Electrical safety Safety General safety 17 17 18 18 19 20 20 20 Introduction to the manual What this chapter contains Applicability Target audience Purpose of the manual Contents of this manual Related documents Categorization by frame size Quick installation and commissioning flowchart Terms and abbreviations 21 21 21 21 22 23 23 24 25 Operation principle and hardware description What this chapter contains Operation principle Product overview Layout Overview of power and control connections Type designation label Type designation key 27 27 28 28 29 30 31 Mechanical installation What this chapter contains Checking the installation site Requirements for the installation site Required tools Unpacking Checking the delivery Installing Install the drive Fasten clamping plates Attach the optional fieldbus module 33 33 33 34 35 35 36 36 38 38 Planning the electrical installation What this chapter contains Implementing the AC power line connection Using an input choke Selecting the supply disconnecting device (disconnecting means) European union Other regions Checking the compatibility of the motor and drive Checking the compatibility of the drive when multiple motors are connected to the drive Selecting the power cables General rules Alternative power cable types Motor cable shield Additional US requirements Selecting the control cables General rules Relay cable Control panel cable Routing the cables Control cable ducts Protecting the drive, input power cable, motor and motor cable in short-circuit situations and against thermal overload Protecting the drive and input power cable in short-circuit situations Protecting the motor and motor cable in short-circuit situations Protecting the drive, motor cable and input power cable against thermal overload Protecting the motor against thermal overload Implementing the Safe torque off (STO) function Using residual current devices (RCD) with the drive Using a safety switch between the drive and the motor Implementing a bypass connection Protecting the contacts of relay outputs 39 39 39 40 40 40 40 40 41 41 42 42 43 43 43 44 44 44 45 46 46 46 46 46 47 47 47 47 47 Electrical installation What this chapter contains Checking the insulation of the assembly Drive Input power cable Motor and motor cable Checking the compatibility with IT (ungrounded) and corner-grounded TN systems Connecting the power cables Connection diagram Connection procedure Connecting the control cables I/O terminals Default I/O connection diagram Connection procedure 49 49 49 49 50 50 51 51 52 53 53 56 58 7 Installation checklist What this chapter contains 59 Checking the installation 59 Start-up, control with I/O and ID run What this chapter contains Starting up the drive Starting up the drive without a control panel Performing a manual start-up Performing a guided start-up Controlling the drive through the I/O interface Performing the ID run ID run procedure 61 61 62 63 68 70 71 71 Control panels What this chapter contains 75 About control panels 75 Applicability 75 Basic control panel 77 Features 77 Overview 78 Operation 79 Output mode 82 Reference mode 83 Parameter mode 84 Copy mode 87 Basic control panel alarm codes 88 Assistant control panel 89 Features 89 Overview 90 Operation 91 Output mode 95 Parameters mode 97 Assistants mode 100 Changed parameters mode 102 Fault logger mode 103 Time and date mode 104 Parameter backup mode 106 I/O settings mode 109 10 Application macros What this chapter contains Overview of macros Summary of the I/O connections of the application macros ABB standard macro Default I/O connections 3-wire macro Default I/O connections 111 111 113 114 114 115 115 Alternate macro Default I/O connections Motor potentiometer macro Default I/O connections Hand/Auto macro Default I/O connections PID control macro Default I/O connections Torque control macro Default I/O connections AC500 Modbus macro User macros 116 116 117 117 118 118 119 119 120 120 121 123 11 Program features What this chapter contains Start-up assistant Introduction Default order of the tasks List of the tasks and the relevant drive parameters Contents of the assistant displays Local control vs external control Local control External control Settings Diagnostics Block diagram: Start, stop, direction source for EXT1 Block diagram: Reference source for EXT1 Reference types and processing Settings Diagnostics Reference trimming Settings Example Programmable analog inputs Settings Diagnostics Programmable analog output Settings Diagnostics Programmable digital inputs Settings Diagnostics Programmable relay output Settings Diagnostics Frequency input Settings Diagnostics Transistor output Settings 125 125 125 126 127 128 130 130 131 131 131 132 132 133 133 133 134 134 135 135 135 136 136 136 136 137 137 137 138 138 138 138 138 138 139 139 Diagnostics Actual signals Settings Diagnostics Motor identification Settings Power loss ride-through Settings DC magnetizing Settings Maintenance trigger Settings DC hold Settings Speed compensated stop Settings Flux braking Settings Flux optimization Settings Acceleration and deceleration ramps Settings Critical speeds Settings Constant speeds Settings Custom U/f ratio Settings Diagnostics Speed controller tuning Settings Diagnostics Speed control performance figures Torque control performance figures Scalar control Settings IR compensation for a scalar controlled drive Settings Programmable protection functions AI