(Microsoft Word ABKANT 335NG ) ABKANT POWER BEND PRO POWER BEND FALCON SPEED BEND PRO ABKANT SERIES 22 03 2018 Ver 1 0 www ermaksan com tr Organize Sanayi Bölgesi, Lacivert Cad No 6 16065 Nilüfer, Bu.
ABKANT POWER-BEND PRO POWER-BEND FALCON SPEED-BEND PRO ABKANT SERIES 22.03.2018 Ver 1.0 www.ermaksan.com.tr Organize Sanayi Bölgesi, Lacivert Cad No:6 16065 Nilüfer, Bursa / TÜRKİYE Tel: +90 (224) 294 75 00 / Faks : +90 (224) 294 75 49 CONTENT WARRANTY THE MACHİNE SHALL BE UNDER THE SERVİCE-MAİNTENANCE WARRANTY OF THE MANUFACTURER COMPANY AGAİNST ALL PRODUCTİON FAİLURES FOR (TWO) YEARS AS OF THE DATE OF DELİVERY TECHNICAL SPECIFICATIONS INTRODUCTION CNC ABKANT PRESS COMPONENTS AND OPERATING PRINCIPLES 2.1 CNC ABKANT OPERATING PRINCIPLES 2.1.1 GENERAL SPECIFICATIONS OF CNC ABKANT 2.1.2 STANDARD AND OPTIONAL ACCESSORIES IN MACHINE 10 2.2 COMPONENTS OF ABKANT 12 HANDLING THE MACHINE 13 3.1 TRANSPORTATION OF MACHINE (VALID FOR UNPARTED MACHINES BETWEEN 40 TONS AND 260 TONS) 15 3.2 TRANSPORTATION OF MACHINE BODY (BETWEEN 320 TONS AND 400 TONS) 16 IN THE 3.3 UPPER JAW + TRAVERSE TRANSPORTATION (BETWEEN 320 TONS AND 400 TONS) 17 IN THE 3.4 CYLINDER TRANSPORTATION (BETWEEN 320 TONS AND 400 TONS) 18 3.5 OIL TANK TRANSPORTATION (BETWEEN 320 TONS AND 400 TONS) 18 IN THE 3.6 LOWER MOULD TRANSPORTATION 19 IN THE 3.6 AP3+AP44 (OPTIONAL) 19 MACHINE INSTALLATION INSTRUCTIONS (ASSEMBLYJ) 20 4.1 LAYOUT PLAN OF MACHINE 20 4.1.1 LEVELLING MACHINE 24 4.2 POWER CONNECTION 28 4.2.1 MOTOR ROTATION DIRECTION 29 4.3 FIRST RUN 30 4.4 OPERATING AREA OF MACHINE 30 4.5 ASSEMBLY OF MACHINE'S PROTECTION CAGES 31 4.5.1 ASSEMBLY OF CYLINDER PROTECTION COVER 32 4.5.2 SIDE PROTECTION COVER ASSEMBLY 41 4.5.3 REAR PROTECTION COVER ASSEMBLY 45 SECURITY INSTRUCTIONS AND PRECAUTIONS 48 5.1 SAFE OPERATION OF MACHINE 48 5.2 VIEW OF WARNING AND INFORMATION TAGS 51 GENERAL STRUCTURE OF ABKANT 58 6.1 ABKANT PRESS 58 6.2 ABKANT PRESS HYDRAULIC SYSTEM UNIT 59 6.3 ABKANT OIL COOLING UNIT (OPTIONAL) 63 6.4 MANUAL AND MOTORIZED CROWNING SYSTEMS 64 6.5 HYDRAULIC POWER UNITS (OPTIONAL) 65 6.6 ABKANT CONTROL PANEL 72 6.7 SHEET REMOVAL SUPPORT TABLE (OPTIONAL) 73 6.8 REAR REST SYSTEMS 74 6.9 SLIDING TYPE FRONT HANDLES 76 6.10 AP3+AP4 SHEET SUPPORT SYSTEM (OPTIONAL) 78 i 6.11 ABKANT ON - OFF PROCEDURE 79 7.1 PROHIBITED USE 80 7.2 INCORRECT USE 80 7.3 BENDING OPERATION 82 7.4 ELECTRIC BOARD 85 7.5 PEDESTAL CONTROL PEDALS 86 7.5.1 STANDARD FOOT PEDAL 86 7.5.2 FOOT PEDAL W/BOX BENDING FUNCTION 87 7.6 PRESSURE SETTING 88 7.7 STROKE ADJUSTMENT 88 7.8 MOULD REPLACEMENT AND ROTATION 88 7.9 ADJUSTMENT OF SLIDING 94 7.9.1 40-260 TONS BALL SLIDING SYSTEM AND ADJUSTMENT 94 7.9.2 320-400 TONS FIBER SLIDING SYSTEM AND ADJUSTMENT 95 7.10 REAR REST LATCH ADJUSTMENT 98 7.10.1 SINGLE AXIS LATCH ADJUSTMENT 98 7.10.2 TWO-FOUR AXES LATCH ADJUSTMENT 99 7.11 FINGER PROTECTION SETTINGS 100 7.11.1 MOTOR AKAS FINGER PROTECTION SETTING 100 7.11.2 AKAS FINGER PROTECTION SETTING 101 CONTROL PANEL AND DATA ENTRY IN CNC ABKANT 103 8.1 FILE NAME 104 8.2 MOULD INFORMATION 104 8.3 TYPE OF MATERIAL TO BE BENDED 104 8.4 THICKNESS OF MATERIAL TO BE BENDED 105 8.5 BENDING DIMENSIONS 105 BENDING TECHNIQUE 106 9.1 AIR BENDING 106 9.2 PRESS BENDING 107 9.3 SPRINGBACK 107 9.4 BENDING DIAGRAM 109 10 MAINTENANCE 110 10.1 GENERAL MAINTENANCE 110 10.1.1 AIR-CONDITIONER MAINTENANCES 111 10.2 HYDRAULIC SYSTEM 111 10.3 CHANGING OIL 111 10.4 EQUIVALENT HYDRAULIC OILS 113 10.5 HYDRAULIC TANK OIL LEVEL AND TEMPERATURE INDICATOR 114 10.6 GREASING 115 10.7 STORAGE CONDITIONS 119 11 TROUBLESHOOTING 120 12 SECURITY 121 12.1 SAFETY PRECAUTIONS 121 12.2 SAFETY SIZE 122 12.3 AVOIDABLE RISKS 122 12.4 SYSTEMS USED ON AVOIDING DANGERS CAUSED BY MACHINE 123 12.5 SECURITY MEASURES OF OPERATOR 123 12.5.1 RESCUE OPERATION FOR SQUASHED USER 123 12.5.2 EAR PROTECTION 123 12.5.3 EYE PROTECTION 123 12.5.4 FOOT PROTECTION 123 12.5.5 HAND PROTECTION 123 ii 12.5.6 ELECTRICAL PROTECTION 123 12.6 SECURITY SYSTEMS RELATED TO HYDRAULIC 123 12.7 LOCATIONS OF ABKANT EMERGENCY STOP BUTTONS 124 12.8 ABKANT SECURITY SYSTEMS AND THEIR LOCATIONS 125 12.9 ABKANT SECURITY SYSTEMS 131 13 WEARING PARTS AND REQUIRABLE CONSUMABLES LIST 133 13.1 WEARING PARTS LIST 133 13.2 LIST OF USED MOTORS 134 14 DETAILS OF ABKANT SYSTEMS 135 14.1 ABKANT LOWER JAW DETAIL 136 14.1.1 BETWEEN 40-175 TONS 136 14.1.2 BETWEEN 220-400 TONS 137 14.2 PROMECAM DETAILS 138 14.2.1 EUROPEAN TYPE PROMECAM DETAIL 138 14.2.2 AMERICAN TYPE PROMECAM DETAIL 139 14.2.3 WEDGED TYPE PROMECAM DETAIL (OPTIONAL) 140 14.3 DETAILS OF ABKANT Y1, Y2 CYLINDERS 141 14.4 FRONT SUPPORT HANDLE DETAILS 150 14.5.1 DETAIL OF OIL TANK WITH SINGLE PUMP 152 14.5.2 DETAIL OF OIL TANK WITH TANDEM PUMP 153 14.6 DETAIL OF ENGINE PUMP AND DRUM 154 14.7 UPPER JAW SLIDING SYSTEMS 155 14.7.1 LOWER UPPER SLIDING SYSTEM BETWEEN 40-260 TONS 155 14.7.2 LOWER SLIDING SYSTEM BETWEEN 320-400 TONS 156 14.7.3 UPPER SLIDING SYSTEM BETWEEN 320-400 TONS 157 14.8 REAR REST SYSTEM DETAILS 158 15 HYDRAULIC CIRCUIT SCHEMES AND MATERIAL LIST 180 15.1 POWER-BEND-PRO-FALCON 40-175 TONS ABKANT HYDRAULIC CIRCUIT SCHEME 180 15.2 POWER-BEND-PRO-FALCON 220-400 TON ABKANT HİDROLİK DEVRE ŞEMASI 186 15.3 SPEED-BEND-PRO 40-100 TON ABKANT HİDROLİK DEVRE ŞEMASI 195 15.4 SPEED-BEND-PRO 135-175 TON ABKANT HİDROLİK DEVRE ŞEMASI 199 15.1 SPEED-BEND-PRO 220 TONS ABKANT HYDRAULIC CIRCUIT SCHEME 202 15.1 SPEED-BEND-PRO 260-400 TONS ABKANT HYDRAULIC CIRCUIT SCHEME 205 16.BOLT TIGHTENING TORQUE VALUES 212 17.QUALITY CERTIFICATES 213 iii Organize Sanayi Bölgesi Lacivert Cad No:6 NILUFER / BURSA / TURKEY Tel: 0224 294 75 00 Fax: 0224 294 75 43 Internet: www.ermaksan.com.tr Copyright © 2013 Ermaksan This user's manual is protected with international copyright laws Without the prior written consent of Ermaksan, it's not allowed to electronically or mechanically reproduce, distribute, translate or transfer any part of this user's manual, including photocopying, recording or keeping in any kind of data storage or transfer system ORIGINAL LANGUAGE IS TURKISH!!! The text and graphic sections of this user's manual are prepared with special care However, no responsibility is accepted due to the possible faults and their results iv WARRANTY The machine shall be under the service-maintenance warranty of the manufacturer company against all production failures for (two) years as of the date of delivery The information related to the out-of-warranty cases are detailed below • The warranty period is years as of the date of delivery • The warranty period shall expires in the presence of the interferences made by the parties other than the authorities of the manufacturer company or without the approval of the manufacturer • Possible failures that may result from falling in default to comply with the maintenance instructions and cleaning shall be out of the warranty • The operation of the machine by unauthorized personnel and the operation of the machine beyond its objective may cause failures and these failures are out of warranty The manufacturer company or the authorized service grants certificate to authorize the dealer operators to offer service • The original parts and accessories are particularly designed for this machine Replacing these original parts with the others and the parts other than the ones provided by the machine manufacturer are not controlled and approved by the manufacturer Therefore, such purchases and/or products have negative impacts on the operation of the machine and weakens the safety At the same time, the failures result from the stated reasons are out of warranty • The unapproved changes, turning off the safety tools or the improvement of the machine's equipment by the owner or the operator are definitely prohibited The manufacturer shall not be kept liable for the injury of any person or the damage and failure of the materials to result from this At the same time, the failures result from the stated reasons are out of warranty • The failures that may result from not turning on and off the machine correctly are out of warranty • The operator receives training following the assembly of the machine Upon request, the additional training requests are evaluated as out of warranty • The failures that may occur due to different values required for the operation of the machine (electric-air, etc.) other than the values stated in the user's manual are out of warranty • The failures that may occur as a result of fixing the machine to the ground with connecting bolts are out of warranty • The failures that may occur as a result of feeding the machine with an electric voltage other than the one stated in the user's manual are out of warranty • The machine will be out of warranty in case the parts that should be periodically replaced, such as the oil and air filter, are not replaced • The failures that may occur due to non-lubrication of the parts indicated in the user's manual are out of warranty • The damages that occur as a result of entering tonnage (pressure) more than the value calculated by the CNC operator are out of warranty • The damages that occur as a result of the strains on the maximum capacity of the axis are out of warranty • All materials damaged or harmed due to the incorrect operation of the machine are out of warranty • The machine will be out of warranty in case a part or parts are welded on the machine • The part that is replaced during the warranty period of the machine (except the consumables) are under warranty until the expiry of the warranty term of the machine • The lower and upper mould and mould retainers used on the machine are under consumables category and are out of warranty • The failures that may occur due to the natural disasters (lightning strike, etc.) and • electrical materials are out of warranty • Any repair on the machine will cause the machine to be out of warranty TECHNICAL SPECIFICATIONS Y BENDING SPEED * Y RETURN SPEED mm/ s mm/ s mm/ s POWER BEND PRO 1270 40 1270 40 1050 140 10 170 POWER BEND PRO 1270 60 1270 60 1000 200 10 POWER BEND PRO 2100 40 2100 40 1700 140 10 POWER BEND PRO 2100 60 2100 60 1700 200 POWER BEND PRO 2600 60 2600 60 2200 POWER BEND PRO 2600 100 2600 100 POWER BEND PRO 2600 135 2600 135 POWER BEND PRO 3100 100 3100 POWER BEND PRO 3100 135 POWER BEND PRO 3100 175 STROKE DAYLIGHT THROAT DEPTH TABLE HEIGHT TABLE WIDTH LENGTH HEIGHT WIDTH F G L H W QTY lt k W m m m m m m m m m m m m m m m m kg - 800 230 2 80 5.5 170 387 350 850 % 2150 2300 1650 3050 165 - 800 230 2 150 7.5 275 530 410 900 % 2250 2750 1960 4150 170 - 800 230 2 80 5.5 170 387 350 850 % 2900 2300 1650 3700 10 165 - 800 230 2 150 7.5 275 530 410 900 % 3250 2750 1960 4900 200 10 165 - 800 230 2 150 7.5 275 530 410 900 % 3750 2750 1960 5500 2200 200 9.5 155 - 800 230 2 150 7.5 275 530 410 900 % 3750 2800 1950 6000 2200 160 10 120 - 800 230 2 200 11 275 550 410 900 % 3750 2800 2050 7400 100 2600 200 9.5 155 - 800 230 2 150 7.5 275 530 410 900 % 4250 2800 1950 6.500 3100 135 2600 200 10 120 - 800 230 2 200 11 275 550 410 900 % 4250 2800 2050 7900 3100 175 2600 180 10 135 - 800 230 2 200 15 275 550 410 900 % 4250 2800 2150 8800 B WEIGHT MOTOR POWER E Ade t X AXIS SPEED D mm/ s X AXIS STROKE C m m A CROWNING OIL CAPACITY REAR REST LATCH ÖN SAC DESTEK KOLU (Kayan Ön Kol) Y FREE FALL SPEED m m BENDING POWER To n BENDING LENGTH m m TYPE POWER BEND PRO 3100 220 3100 220 2600 180 10 160 - 800 230 2 300 18.5 275 550 410 900 200 4550 2850 2250 1100 POWER BEND PRO 3100 260 3100 260 2600 140 10 135 Manual 800 230 2 300 22 275 550 410 900 220 4550 2900 2350 1360 POWER BEND PRO 3100 320 3100 320 2600 140 10.0 150 Manual 800 230 2 400 30 375 650 410 900 240 4550 3200 2450 1680 1000 230 2 400 30 375 650 510 1000 240 4550 3470 2650 2084 POWER BEND PRO 3100 400 3100 400 2550 110 8.4 130 Motorize d POWER BEND PRO 3760 175 3760 175 3250 180 10 135 - 800 230 2 200 15 275 550 410 900 % 4900 2800 2150 9800 POWER BEND PRO 3760 220 3760 220 3250 180 10 160 - 800 230 2 300 18.5 275 550 410 900 160 5100 2900 2250 1260 POWER BEND PRO 3760 320 3760 320 3250 140 10.0 150 Manual 800 230 2 400 30 375 650 410 900 220 5100 3150 2450 2000 POWER BEND PRO 4100 135 4100 135 3600 200 10 120 - 800 230 2 200 11 275 550 410 900 % 5100 2800 2100 1065 POWER BEND PRO 4100 175 4100 175 3600 180 10 135 - 800 230 2 200 15 275 550 410 900 % 5100 2850 2150 1110 POWER BEND PRO 4100 220 4100 220 3600 180 10 160 - 800 230 2 300 18.5 275 550 410 900 160 5150 3000 2250 1310 POWER BEND PRO 4100 260 4100 260 3600 140 10 135 Manual 800 230 2 300 22 275 550 410 900 200 5150 3000 2350 1670 POWER BEND PRO 4100 320 4100 320 3600 140 10.0 150 Manual 800 230 2 400 30 375 650 410 900 220 5350 3150 2450 2175 130 Motorize d 1000 230 2 400 30 375 650 510 1000 240 5450 3470 2650 2633 POWER BEND PRO 4100 400 DISTANCE BETWEEN COLUMNS POWER BEND PRO - TECHNICAL SPECIFICATIONS 4100 400 3550 110 8.4 1095 POWER BEND PRO 4270 135 4270 135 3780 200 10 120 - 800 230 2 200 11 275 550 410 900 % 5280 2800 2150 POWER BEND PRO 4270 175 4270 175 3780 180 10 135 - 800 230 2 200 15 275 550 410 900 % 5280 2850 2150 POWER BEND PRO 4270 220 4270 220 3780 180 10 160 - 800 230 2 300 18.5 275 550 410 900 160 5320 3000 2250 1460 1000 230 2 400 30 375 650 510 1000 240 5600 3470 2650 2655 2480 POWER BEND PRO 4270 400 4270 400 3780 110 8.4 130 Motorize d POWER BEND PRO 6100 220 6100 220 5100 130 10 125 - 800 230 4 300 18.5 275 550 410 1100 180 7500 3200 2350 POWER BEND PRO 6100 320 6100 320 5100 80 10.0 75 Motorize d 800 230 4 400 30 375 650 410 1100 180 7500 3350 2450 3090 65 Motorize d 2650 3970 POWER BEND PRO 6100 400 6100 400 5100 80 8.4 1000 230 4 400 30 375 650 510 1100 200 7650 3750 A To n mm mm/s mm/s m m mm/s mm/s m m mm/s nt C D E F G L H W WEIGHT WIDTH HEIGHT LENGTH TABLE WIDTH TABLE HEIGHT THROAT DEPTH DAYLIGHT STROKE MOTOR POWER B Am mm FRONT SHEET SUPPORT OIL CAPACITY REAR REST LATCH SPEED OF R AXIS TRAVEL IN R AXIS X AXIS SPEED X AXIS STROKE CROWNING Y RETURN SPEED Y BENDING SPEED * Y FREE FALL SPEED DISTANCE BETWEEN COLUMNS BENDING POWER TYPE BENDING LENGTH POWER BEND FALCON - TECHNICAL SPECIFICATIONS Am ou nt lt kW m m mm m m mm m m mm mm mm kg POWER BEND FALCON 1270 - 40 1270 40 1050 140 10 170 - 500 500 250 350 2 80 5.5 170 386 350 850 % 2150 2300 1650 3220 POWER BEND FALCON 1270 - 60 1270 60 1000 200 10 165 - 500 500 250 350 2 150 7.5 275 530 410 900 % 2250 2750 1960 4320 POWER BEND FALCON 2100 - 40 2100 40 1700 140 10 170 Motorized 500 500 250 350 2 80 5.5 170 386 350 850 % 2900 2300 1650 3885 POWER BEND FALCON 2100 - 60 2100 60 1700 200 10 165 Motorized 500 500 250 350 2 150 7.5 275 530 410 900 % 3250 2750 1960 5085 POWER BEND FALCON 2600 - 60 2600 60 2200 200 10 165 Motorized 500 500 250 350 2 150 7.5 275 530 410 900 % 3750 2750 1960 5700 POWER BEND FALCON 2600 - 100 2600 100 2200 200 9.5 155 Motorized 800 500 250 350 2 150 7.5 275 530 410 900 % 3750 2800 1950 6273 POWER BEND FALCON 2600 - 135 2600 135 2200 160 10 120 Motorized 800 500 250 350 2 200 11 275 550 410 900 % 3750 2800 2050 7673 POWER BEND FALCON 3100 - 100 3100 100 2600 200 9.5 155 Motorized 800 500 250 350 2 150 7.5 275 530 410 900 % 4250 2800 1950 6786 POWER BEND FALCON 3100 - 135 3100 135 2600 200 10 120 Motorized 800 500 250 350 2 200 11 275 550 410 900 % 4250 2800 2050 8186 POWER BEND FALCON 3100 - 175 3100 175 2600 180 10 135 Motorized 800 500 250 350 2 200 15 275 550 410 900 % 4250 2800 2150 9086 POWER BEND FALCON 3100 - 220 3100 220 2600 180 10 160 Motorized 800 500 250 350 2 300 18.5 275 550 410 900 200 4550 2850 2250 11286 POWER BEND FALCON 3100 - 260 3100 260 2600 140 10 135 Motorized 800 500 250 350 2 300 22 275 550 410 900 220 4550 2900 2350 13886 POWER BEND FALCON 3100 - 320 3100 320 2600 140 10 150 Motorized 800 500 250 350 2 400 30 375 650 410 900 240 4550 3200 2450 17082 POWER BEND FALCON 3100 - 400 3100 400 2550 110 8.4 130 Motorized 800 500 250 350 2 400 30 375 650 510 1000 240 4550 3470 2650 20910 POWER BEND FALCON 3760 - 175 3760 175 3250 180 10 135 Motorized 800 500 250 350 2 200 15 275 550 410 900 % 4900 2800 2150 10106 POWER BEND FALCON 3760 - 220 3760 220 3250 180 10 160 Motorized 800 500 250 350 2 300 18.5 275 550 410 900 160 5100 2900 2250 12906 POWER BEND FALCON 3760 - 320 3760 320 3250 140 10 150 Motorized 800 500 250 350 2 400 30 375 650 410 900 220 5100 3150 2450 20302 POWER BEND FALCON 4100 - 135 4100 135 3600 200 10 120 Motorized 800 500 250 350 2 200 11 275 550 410 900 % 5100 2800 2100 10964 POWER BEND FALCON 4100 - 175 4100 175 3600 180 10 135 Motorized 800 500 250 350 2 200 15 275 550 410 900 % 5100 2850 2150 11414 POWER BEND FALCON 4100 - 220 4100 220 3600 180 10 160 Motorized 800 500 250 350 2 300 18.5 275 550 410 900 160 5150 3000 2250 13414 POWER BEND FALCON 4100 - 260 4100 260 3600 140 10 135 Motorized 800 500 250 350 2 300 22 275 550 410 900 200 5150 3000 2350 17014 POWER BEND FALCON 4100 - 320 4100 320 3600 140 10 150 Motorized 800 500 250 350 2 400 30 375 650 410 900 220 5350 3150 2450 22064 POWER BEND FALCON 4100 - 400 4100 400 3550 110 8.4 130 Motorized 800 500 250 350 2 400 30 375 650 510 1000 240 5450 3470 2650 26409 POWER BEND FALCON 4270 - 135 4270 135 3780 200 10 120 Motorized 800 500 250 350 2 200 11 275 550 410 900 % 5280 2800 2150 11269 POWER BEND FALCON 4270 - 175 4270 175 3780 180 10 135 Motorized 800 500 250 350 2 200 15 275 550 410 900 % 5280 2850 2150 12550 POWER BEND FALCON 4270 - 220 4270 220 3780 180 10 160 Motorized 800 500 250 350 2 300 18.5 275 550 410 900 160 5320 3000 2250 14919 400 3780 110 8.4 130 Motorized 800 500 250 350 2 400 30 375 650 510 1000 240 5600 3470 2650 26631 POWER BEND FALCON 6100 - 220 6100 220 5100 130 10 125 Motorized 800 500 250 350 4 300 18.5 275 550 410 1100 180 7500 3200 2350 24828 POWER BEND FALCON 6100 - 320 6100 320 5100 80 10 75 Motorized 800 500 250 350 4 400 30 375 650 410 1100 180 7500 3350 2450 30928 POWER BEND FALCON 6100 - 400 6100 400 5100 80 8.4 65 Motorized 800 500 250 350 4 400 30 375 650 510 1100 200 7650 3750 2650 39700 HEIGHT WIDTH 4270 LENGTH POWER BEND FALCON 4270 - 400 mm To n mm mm/s mm/s mm/s STAND ARD mm mm/s mm mm/s mm/s SPEED BEND PRO 1270 - 40 1270 40 1050 140 10 170 - 500 500 250 350 1000 SPEED BEND PRO 1270 - 60 1270 60 1000 160 10 165 - 500 500 250 350 1000 170 Motoriz ed 500 500 250 350 1000 165 Motoriz ed 500 500 250 350 1000 165 Motoriz ed 500 500 250 350 1000 190 Motoriz ed 800 500 250 350 1000 190 Motoriz ed 800 500 250 350 1000 2 300 190 Motoriz ed 800 500 250 350 1000 2 200 190 Motoriz ed 800 500 250 350 1000 2 300 190 Motoriz ed 800 500 250 350 1000 2 300 185 Motoriz ed 800 500 250 350 1000 2 300 135 Motoriz ed 800 500 250 350 1000 2 300 150 Motoriz ed 800 500 250 350 1000 2 400 130 Motoriz ed 800 500 250 350 1000 2 400 65 Motoriz ed 800 500 250 350 1000 2 500 190 Motoriz ed 800 500 250 350 1000 2 300 185 Motoriz ed 800 500 250 350 1000 2 300 135 Motoriz ed 800 500 250 350 1000 2 300 150 Motoriz ed 800 500 250 350 1000 2 400 190 Motoriz ed 800 500 250 350 1000 2 300 190 Motoriz ed 800 500 250 350 1000 2 300 185 Motoriz ed 800 500 250 350 1000 2 300 135 Motoriz ed 800 500 250 350 1000 2 300 150 Motoriz ed 800 500 250 350 1000 2 400 SPEED BEND PRO 2100 - 60 2100 2100 40 60 1700 1700 140 160 SPEED BEND PRO 2600 - 60 2600 60 2200 200 SPEED BEND PRO 2600 - 100 2600 100 2200 200 SPEED BEND PRO 2600 - 135 2600 135 2200 160 SPEED BEND PRO 3100 - 100 3100 100 2600 200 SPEED BEND PRO 3100 - 135 3100 135 2600 200 SPEED BEND PRO 3100 - 175 3100 175 2600 180 SPEED BEND PRO 3100 - 220 SPEED BEND PRO 3100 - 260 SPEED BEND PRO 3100 - 320 SPEED BEND PRO 3100 - 400 SPEED BEND PRO 3100 - 500 SPEED BEND PRO 3760 - 175 SPEED BEND PRO 3760 - 220 3100 3100 3100 3100 3100 3760 3760 220 260 320 400 500 175 220 2600 2600 2600 2550 2450 3250 3250 180 140 140 110 80 180 180 SPEED BEND PRO 3760 - 260 3760 260 3250 140 SPEED BEND PRO 3760 - 320 3760 320 3250 140 SPEED BEND PRO 4100 - 135 4100 135 3600 200 SPEED BEND PRO 4100 - 175 4100 175 3600 180 SPEED BEND PRO 4100 - 220 4100 220 3600 180 SPEED BEND PRO 4100 - 260 4100 260 3600 140 SPEED BEND PRO 4100 - 320 4100 320 3600 140 10 10 10 12 12 12 12 12 10 11 10.5 8.4 7.4 12 10 11 10.5 12 12 10 11 10.5 C D E F G L H W WEIGHT TABLE WIDTH TABLE HEIGHT THROAT DEPTH STROKE DAYLIGHT MOTOR POWER OIL CAPACITY NUMBER OF SHEET SUPPORT (Sliding front arms) BACKGAUGE FINGER BLOCKS SPEED OF TRAVEL Z1,Z2 AXIS SPEED OF R AXIS TRAVEL IN R AXIS SPEED OF X AXIS TRAVEL IN X AXIS CROWNING Y RETURN SPEED Y WORKING SPEED * B Am ou nt SPEED BEND PRO 2100 - 40 Y RAPID SPEED BENDING POWER A DISTANCE BETWEEN COLUMNS TYPE BENDING LENGTH SPEED BEND PRO - TECHNICAL SPECIFICATIONS lt kW m m mm mm mm m m mm mm mm kg 80 5.5 170 387 350 850 % 2150 2300 1650 3220 150 7.5 275 530 410 900 % 2250 2750 1960 4320 2 80 5.5 170 387 350 850 2900 2300 1650 3885 2 150 7.5 275 530 410 900 3250 2750 1960 5085 150 7.5 275 530 200 Amou nt 11 275 530 15 275 550 11 275 530 15 275 550 15 275 550 18.5 275 550 22 275 550 30 375 650 30 375 650 30 375 675 15 275 550 18.5 275 550 22 275 550 30 375 650 15 275 550 15 275 550 18.5 275 550 22 275 550 30 375 650 410 900 410 900 410 900 410 900 410 900 410 900 410 900 410 900 410 900 510 1000 510 1020 410 900 410 900 410 900 410 900 410 900 410 900 410 900 410 900 410 900 % % % % % % % % 200 220 240 240 240 % 160 200 220 % % 160 200 220 3750 2750 1960 5700 3750 2800 1950 6273 3750 2800 2050 7673 4250 2800 1950 6786 4250 2800 2050 8186 4250 2800 2150 9086 4550 2850 2250 11286 4550 2900 2350 13886 4550 3200 2450 17082 4550 3470 2650 20910 4900 3750 2650 27533 4900 2800 2150 10106 5100 2900 2250 12906 5100 3000 2350 16100 5100 3150 2450 20302 5100 2800 2100 10964 5100 2850 2150 11414 5150 3000 2250 13414 5150 3000 2350 17014 5350 3150 2450 22064 175 TON MALZME LİSTESİ Table 15.14 Speed-Bend Pro 175 Tons Abkant Hydraulic Circuit Material List 201 15.1 SPEED-BEND-PRO 220 TONS ABKANT HYDRAULIC CIRCUIT SCHEME Figure 15.4 Speed-Bend Pro 220 Tons Hydraulic Circuit Scheme 202 220 TON MALZME LİSTESİ 203 Table 15.15 Speed-Bend Pro 220 Tons Abkant Hydraulic Circuit Material List 204 15.1 SPEED-BEND-PRO 260-400 TONS ABKANT HYDRAULIC CIRCUIT SCHEME Figure 15.4 Speed-Bend Pro 260-400 Tons Hydraulic Circuit Scheme 205 260 TON MALZME LİSTESİ 206 Table 15.16 Speed-Bend Pro 260 Tons Abkant Hydraulic Circuit Material List 207 320 TON MALZME LİSTESİ 208 Table 15.17 Speed-Bend Pro 320 Tons Abkant Hydraulic Circuit Material List 209 400 TON MALZME LİSTESİ 210 Table 15.18 Speed-Bend Pro 400 Tons Abkant Hydraulic Circuit Material List 211 16.BOLT TIGHTENING TORQUE VALUES kgf.m=9.81 Nm METRIC BOLT TIGHTENING MOMENT (Nm) BOLT SIZE 212 MATERI AL 10.9 GEAR STEP (mm.) 8.8 M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M22 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50 1.34 3.36 6.04 10.37 25.07 49.52 84.84 135.13 211.61 412.78 567.58 M24 M27 3.00 3.00 713.68 1050.16 1003.61 1476.79 1204.33 1772.15 M30 M33 M36 M39 3.50 3.50 4.00 4.00 1428.97 1940.86 2496.81 3241.92 2009.49 2729.33 3511.14 4558.96 2411.39 3275.19 4213.37 5470.75 M42 M45 4.50 4.50 4010.93 5039.09 5640.37 7086.23 6768.44 8503.47 M48 M52 5.00 5.00 6036.23 7801.04 10186.14 13164.25 M56 5.50 9648.80 M60 5.50 M64 6.00 M68 6.00 11985.4 14470.2 17516.4 8488.45 10970.2 13568.6 16854.4 20348.8 24632.5 12.9 TIGHTENING TORQUE (Nm) 1.88 2.26 4.30 5.16 8.50 10.20 14.59 17.51 35.26 42.31 69.64 83.56 119.31 143.17 190.02 228.03 297.58 357.09 580.47 696.56 798.16 957.80 16282.36 16282.36 24418.58 29559.06 17.QUALITY CERTIFICATES 213 214 215 ... 15.1 POWER-BEND -PRO- FALCON 40-175 TONS ABKANT HYDRAULIC CIRCUIT SCHEME 180 15.2 POWER-BEND -PRO- FALCON 220-400 TON ABKANT HİDROLİK DEVRE ŞEMASI 186 15.3 SPEED-BEND -PRO 40-100 TON ABKANT HİDROLİK... BEND PRO 4100 - 400 SPEED BEND PRO 4270 - 135 SPEED BEND PRO 4270 - 220 SPEED BEND PRO 4270 - 320 SPEED BEND PRO 4270 - 400 SPEED BEND PRO 6100 - 220 SPEED BEND PRO 6100 - 320 SPEED BEND PRO 6100... 200 SPEED BEND PRO 3100 - 135 3100 135 2600 200 SPEED BEND PRO 3100 - 175 3100 175 2600 180 SPEED BEND PRO 3100 - 220 SPEED BEND PRO 3100 - 260 SPEED BEND PRO 3100 - 320 SPEED BEND PRO 3100 - 400