TR7007 Series Automated Solder Paste Inspection System User Guide – TR7007i Software (DL) ver 1.3 June 01, 2015 Original Instructions Test Research, Inc TR7007 – Automated Solder Paste Inspection System User Guide – TR7007i Software ver 1.3 Original Instructions Copyright © 2015 Test Research, Inc All rights reserved This document may be printed or photocopied only by customers or authorized agents of Test Research, Inc (TRI) for sole use by their employees working with TRI test systems Any other use of this document must be approved by TRI The following are trademarks or registered trademarks of Test Research, Inc The absence of a product or service name or logo from this list does not constitute a waiver of TRI’s trademark or other intellectual property rights concerning that name or logo All other trademarks and trade names are the property of their owners Specifications and software are subject to change without notice TRI will make all best efforts to let existing customers know of any product upgrade, change or phase-out For any comments/corrections to this guide, please address them to – sales@tri.com.tw with “TR7007 Series User Guide – TR7007i Software(DL)” in the Subject field www.tri.com.tw TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc WARNING: Risk of electric shock and mechanical injury Only fully trained persons should be allowed to take part in the installation process WARNING: Do not reach in the machine when it is operating WARNING: When TRI created the test system software CD, it contained no known viruses The software on the TRI CD was checked by the latest anti-virus software before being copied to the disk Customers should use a good, up-to-date virus checker on this TRI software, and any other file you import from an outside source before using the software Please also ensure your virus checker’s data files are up to date TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Contents BASIC PRINCIPLE OF SOLDER PASTE INSPECTION _ 1.1 Introduction to SPI 1.2 Basic Principle 1.3 Program Creation Method and Requirements 1.4 Related files of SPI 1.5 Applicable Machines 1.6 Optional Equipment or Software INTRODUCE OF SOFTWARE INTERFACE 2.1 Basic introduce of software interface 2.1.1 Drop Down Menu 2.1.2 Inspection Status Bar 2.1.3 Access Authority 2.1.4 Main Control 2.1.5 Model and Lot ID 2.1.6 Function Control 2.1.7 Panel Map 2.1.8 Executive FOV 2.1.9 Inspection Result 12 2.1.10 Historical Tracing Bar 17 2.1.11 Ruler 20 2.2 Interface of Dual Lane Machine 20 2.2.1 Mirror Screen: Up / Down .21 2.2.2 Mirror Screen: Left / Right .22 FUNCTION CONTROL 23 3.1 Cut Mask Settings 23 3.2 Skip Mark 26 3.3 Software Barcode 30 3.4 Fiducial Mark 40 3.5 CAD Rect 50 3.6 H.A.V Profile 51 3.7 2D Board View 52 3.8 Warpage View 53 3.9 Box View 3D 53 3.10 Live Image 55 3.10.1 Live image – the function in common use .55 3.10.2 Live image – Dynamic Image Design 57 3.10.3 Live image – Stop-and-Go Design 60 TR7007 Series User Guide – TR7007i Software(DL) i Test Research, Inc ii MAIN CONTROL _ 64 4.1 Gerber 64 4.2 Wizard 64 4.3 Spec 73 4.4 Open 89 4.5 Save 89 4.6 Scan 90 4.7 Inspect 90 4.8 SPC 90 4.9 About 90 DROP DOWN MENU 91 5.1 File 91 5.1.1 Open file .91 5.1.2 Load xml File by Barcode .91 5.1.3 Save file .93 5.1.4 System Settings 93 5.1.5 Restore Default Settings .100 5.1.6 Exit TR7007i .100 5.2 Program 101 5.2.1 Wizard 101 5.2.2 Library 101 5.2.3 Box Grouping Editor 103 5.2.4 Select Boxes 105 5.2.5 Settings 108 5.2.6 Histogram View 113 5.2.7 Search Fiducial Mark 117 5.2.8 Barcode 117 5.2.9 Delete Items .121 5.2.10 Skip Mark 121 5.2.11 Non-Gerber Program 122 5.3 Inspection 123 5.3.1 Start Inspection 123 5.3.2 Mode Settings 123 5.3.3 Action Settings 124 5.3.4 Defect Priority .125 5.3.5 Adjust Conveyor Width .126 5.3.6 Solder Control 127 5.4 Tools 128 5.4.1 GRR Analysis .128 5.4.2 Bare Board Analysis 134 5.4.3 Offline Editor .136 5.4.4 User Management 136 5.4.5 Set Password .137 5.4.6 Menu Configuration 137 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc 5.4.7 5.4.8 5.4.9 Log Out 138 Calibration 139 IO Control 141 5.5 Links 152 5.5.1 SPC Settings 153 5.5.2 Closed Loop .154 5.5.3 Remote Control 164 5.6 Help 165 TR7007 Series User Guide – TR7007i Software(DL) iii Test Research, Inc Table of Figures Figure 2.1 Figure 2.2 Figure 2.3 Figure 2.4 Figure 2.5 Figure 2.6 Figure 2.7 Figure 2.8 Figure 2.9 Figure 2.10 Figure 2.11 Figure 2.12 Figure 2.13 Figure 2.14 Figure 2.15 Figure 2.16 Figure 2.17 Figure 2.18 Figure 2.19 Figure 2.20 Figure 2.21 Figure 2.22 Figure 2.23 Figure 2.24 Figure 2.25 Figure 2.26 Figure 2.27 Figure 2.28 Figure 2.29 Figure 2.30 Figure 2.31 Figure 2.32 Figure 2.33 Figure 2.34 Figure 2.35 Figure 2.36 Figure 2.37 Figure 2.38 Figure 2.39 Figure 2.40 iv Interface of software .3 Inspection Status Bar and PLC Interface Inspection Status All Situation of Barcode Field Board In Position and Scanning Coverage Percentage PLC Settings Scan / Inspection / Cycle time .5 User Login interface .6 Supplier name Lot ID Modifications Colors of CAD Diagrams Select the Single Inspection Box Select / Discard the inspection box The FOV Frame line .9 Zoom in / Zoom out the panel map Add Box and Add Reference Box 10 Interface of Add Box 10 Pop-up Menu of Inspection Box 11 Setting of Component Coplanarity 11 Failed Item List 12 The Result of Pass rate 12 Pass rate in Histogram Diagram 13 Top Ten Failed Items 13 Failed Type Statistics 13 Image of Fiducial Mark 14 Failure of Search Fiducial Mark 14 Information Bar of Solder Inspection Result 14 Solder Inspection Result of Current Inspection Box 15 Histogram of Height 15 Histogram of Area 16 Histogram of Volume 16 Offset Scatter Plot 17 Offset Scatter Plot 17 Interface of Confirm Buttons 17 Histogram of Statistic data 18 Show the mean value and the standard deviation 18 Select the Maximum Scale Value 19 Detailed Information of Histogram 19 Interface of Dual Lane Machine_Lane1 20 Interface of Dual Lane Machine_Lane2 20 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Figure 2.41 Figure 2.42 Figure 2.43 Figure 3.1 Figure 3.2 Figure 3.3 Figure 3.4 Figure 3.5 Figure 3.6 Figure 3.7 Figure 3.8 Figure 3.9 Figure 3.10 Figure 3.11 Figure 3.12 Figure 3.13 Figure 3.14 Figure 3.15 Figure 3.16 Figure 3.17 Figure 3.18 Figure 3.19 Figure 3.20 Figure 3.21 Figure 3.22 Figure 3.23 Figure 3.24 Figure 3.25 Figure 3.26 Figure 3.27 Figure 3.28 Figure 3.29 Figure 3.30 Figure 3.31 Figure 3.32 Figure 3.33 Figure 3.34 Figure 3.35 Figure 3.36 Figure 3.37 Figure 3.38 Figure 3.39 Different Modes of Dual Lane Machine Screen 21 Mirror Screen: Lane1 Up / Lane2 Down 21 Mirror Screen: Lane1 Left / Lane2 Right 22 Two Icons Used when User Opens the Software 23 Eight Icons Used after Scanning the Panel 23 Add a Cut Mask on Panel Map 24 Add a Cut Mask on Executive FOV 24 Adjust the Area of cut mask 24 Set the Applied Range 25 Complete the Cut Mask Setting 25 Add a New Skip Mark 26 Set the Size and the Position of Skip Mark 26 Set the Shape of Skip Mark 27 Set the Applied Range 27 Apply to All Boards 28 Apply to the Specified Board 28 Complete the Setting of Skip Mark 28 Skip Mark Spec 29 Skip Mark Settings 29 Polarity 30 The “Apply to” Option 30 Add a Barcode Window 30 Set Position and Area of Barcode Windows 31 Select the Decode Type of Barcode 31 The Result of Decode Test 31 Enable Barcode 32 Decode Confirm Window 32 Two Interfaces of Decode 32 Decode of Software Barcode 33 Enable Barcode 33 Assign a Board Number to a Barcode 33 Switch the Decode Type 34 Barcode Type of 1D Barcode 34 Barcode Type of 2D Barcode 34 Option of Software Barcode 35 Set the Barcode Length 35 Key In Window with User doesn’t Set the Barcode Length 36 Key In Window with User Sets the Barcode Length 36 Trim the Special Characters 36 Turn on/off the Inspect When Barcode Fail 37 Parameters of Software Barcode 37 Different Methods of Smoothing 38 TR7007 Series User Guide – TR7007i Software(DL) v Test Research, Inc Figure 3.40 Figure 3.41 Figure 3.42 Figure 3.43 Figure 3.44 Figure 3.45 Figure 3.46 Figure 3.47 Figure 3.48 Figure 3.49 Figure 3.50 Figure 3.51 Figure 3.52 Figure 3.53 Figure 3.54 Figure 3.55 Figure 3.56 Figure 3.57 Figure 3.58 Figure 3.59 Figure 3.60 Figure 3.61 Figure 3.62 Figure 3.63 Figure 3.64 Figure 3.65 Figure 3.66 Figure 3.67 Figure 3.68 Figure 3.69 Figure 3.70 Figure 3.71 Figure 3.72 Figure 3.73 Figure 3.74 Figure 3.75 Figure 3.76 Figure 3.77 Figure 3.78 Figure 3.79 Figure 3.80 Figure 3.81 vi The Media Filter 38 Adjust the Brightness 38 Joined Image Scale (%) 39 Before-and-After of Invert Option 39 Different Threshold Value of Barcode 40 Edit the Barcode Rectangle Setting 40 Realign Fiducial Mark Menu 41 Realign 1st Fiducial Mark 41 Fiducial Mark Search Successfully 41 Score of Fiducial Mark 42 Realign All Fiducial Marks 42 Add Fiducial Mark 42 Set the Board No 43 Shape and CAD Settings 43 Menu of Search Rectangle 44 Delete the Fiducial Mark 44 Result of Test 44 Adjust Search Rect 45 Common Settings of Alignment Spec 46 Scores of Fiducial Mark with Different Lengths 46 Process Settings 47 Different Gain Settings of Fiducial Mark 47 Different Edge Settings of Fiducial Mark 49 Different Threshold Settings of Fiducial Mark 50 The Current CAD Diagram 50 H.A.V Profile in Value Scale (µm) 51 Distribution of H.A.V Profile in Value Scale 51 H.A.V Profile in Percentage Scale 51 Distribution of H.A.V Profile in Percentage Scale 52 The Panel Map of 2D Board View 52 The Panel Map of Warpage View 53 The 3D View 53 The 3D View Section 54 3D View of Current Inspection Box 54 Move (X-Y) of Motion Control 55 Move (Z) of Motion Control 56 Choose Stopper Location 56 Motion Control 57 Fringe Pattern Image 57 White Light Image 57 RGB Image 58 Lighting Adjustment with Different Image Mode 58 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Rear: User can set the rear is exist or not exist Control Center: This function is optional If user wants to use this option, the USB software key is requirement If this option is turn on, the tested board will be delivered to the unloader, and then the repair station will determine the board is pass board or bad board No Buffer Control Center: If there is no unloader connected at the rear side, the tested board will stop at machine conveyor after inspection The tested board will not be delivered until the repair station determines the tested board Support Pin: User can enable or disable the support pin Synchronous Board in and Board out: If this option is turn on, the tested board from the front side will be delivered into machine and the tested board which has been inspected will be delivered outside machine synchronously (The Port “L13D Ready in” SEMEA of SPI machine needs to connect to the front side.) Sampling Test: If the test count is two and the sampling bypass counts is two, and front side delivers the tested board continuously SPI machine will inspect two tested board and next two tested board will not be inspected SPI machine will follow this rule to the job cyclically Test Count: User can set the test count Sampling Bypass Counts: SPI machine will not the inspection and determine this tested board as the pass board The tested board will be delivered to the rear side Signal Settings Figure 5.129 Interface of Signal Settings User can use this option to set three signal light and the buzzer in every kind of situations The direct light and the flash light option cannot be ticked at the same time TR7007 Series User Guide – TR7007i Software(DL) 151 Test Research, Inc Auto Board Width Figure 5.130 Auto Board Width There are three parts of Board Width: Auto / Disable / Manually Auto: The board width is controlled by the software The “adjust frame” option can choose three different intervals: Large Step, Medium Step and Tiny Step User can use the “Move forward” and “Move backward” buttons to adjust the board width If the machine power is reset or user adjusts the board width manually, the machine needs to reset the tested board before auto adjustment of board width Disable: The board width is lock User cannot adjust the board width Manually: User needs to rotate the control wheel manually to adjust the board width After finishing the setting, user needs to set the board width to the disable status Figure 5.131 Control Wheel 5.5 Links Figure 5.132 Links Menu 152 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc 5.5.1 SPC Settings SPC Settings: Figure 5.133 Interface of SPC Settings Station ID: If there are multiple production lines with multiple SPI machine, user can define numbers to each machines SPC system can distinguish the output data from different machines Export File to SPC: If user turns on this option, the inspection data will transfer to SPC system directly Folder Path: The folder path of inspection data If the folder path is wrong, SPC system cannot search the inspection data If the folder path doesn’t exist, software will show the warning window Figure 5.134 Warning Window of Folder Path Error TR7007 Series User Guide – TR7007i Software(DL) 153 Test Research, Inc Select Always Output Components: Output the inspection image of specific components If user select the specific components, the image of these components will be output no matter the test is pass or not Image Settings: Select the type of output images Figure 5.135 Image Settings Do Not Output Images: Only output the data Do not output the image Output Defect Images: Output the inspection data and includes the defect images Output All Images: Output all the images of inspection Output All Images (Only Defect Image Will Contain 3D Image): Output all the images of inspection and only the defect image will contain 3D image YMS Alarm: The option is turn on alarm and halt on YMS system It is an optional item Limit Defect Image Count: Set the maximum number of output image If the number of images exceeds the maximum number, the excessive image will not be saved 5.5.2 Closed Loop Solder Printer, SPI machine and placer can connect to be a closed loop The machines can transfer the inspection information to each other by using this closed loop For example, SPI machine can transfer feedback such as the offset of solder paste or the information of defect to the front side (solder printer) or the rear side (placer) Figure 5.136 Closed Loop Menu Feed Back: User can set the vendor of corresponding front side machine (solder printer) User selects the vendor of corresponding machine and SPI machine will send the feedback to the front side See Figure 5.137 154 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Figure 5.137 Feed Back Menu Figure 5.138 SPI Feedback Information with Different Vendors Printer Settings: The detailed information for each part of settings will show at below Figure 5.139 Interface of Overview Settings Overview: Vendor Name: This option will show the vendor name of solder printer Set the IP address of Solder Printer User can click the “Connect” button when finishing the setup There will show the “connected” message If the connection is failed, user needs to check the IP address of solder printer and to check whether connect setting is correct or not TR7007 Series User Guide – TR7007i Software(DL) 155 Test Research, Inc Figure 5.140 Connected Message Show the solder paste offset of Dx / Dy and rotate angle (θ) of 20 tested boards This part will show the solder paste offset by selecting the Front, Rear and Middle of squeegee Figure 5.141 Select Different Squeegee to Show the Offset Flow: This page shows two data sets, Non-Matched Data and Matched Data The meaning of “Non-Matched” means that SPI machine hasn’t matched with the solder printer Non-Matched Data shows the inspection data of SPI at the inline column If user wants to delete the inline data, user can use buttons to move data to the “Removed” column, and click “Remove” button to delete the data Matched Data will show the matched data with SPI machine and solder printer Identifier can select the matched condition, there are three different condition: Barcode, Batch Count (Serial Number) or Both Figure 5.142 Interface of Flow Settings 156 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Wipe: Set the condition of wipe The “Wipe” button is only on the interface of MPM Average Volume Percentage: Set the tolerance of solder paste average volume If the current average volume exceeds the tolerance, SPI machine will inform solder printer that the stencil needs to be wiped (MPM has the “Wipe” button and only MPM can inform the solder printer to wipe the stencil.) Peak of Single Pad Volume: Set the tolerance of solder paste peak height If the current peak height exceeds the tolerance, SPI machine will inform solder printer that the stencil needs to be wiped (MPM has the “Wipe” button and only MPM can inform the solder printer to wipe the stencil.) Bridge Defect: If SPI machine finds the bridge when inspection, SPI machine will inform solder printer that the stencil needs to be wiped Figure 5.143 Interface of Wipe Settings Figure 5.144 Interface of MPM Wipe Settings TR7007 Series User Guide – TR7007i Software(DL) 157 Test Research, Inc Advanced: Figure 5.145 Interface of Advanced Settings a Skip Candidate by Fail Type: Set the pads which will not be included in the calculation of solder paste offset See Figure 5.145 If Area, Height or Volume of pads is out of the tolerance, the pads will not be included in the calculation of the solder paste offset of whole panel b Batch Count Setting: Show the current batch count (serial number), this option can set the maximum batch count APC System: Enable this option indicates that the current closed loop with SPI machine is Panasonic solder printer and Panasonic placer See Figure 5.146 Figure 5.146 APC System 158 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc APC settings: Figure 5.147 Interface of APC Settings IP Address: Set the IP address of Panasonic server Lane Type: Select the lane type of printer and placer Allow Receiving File: User ticks off this option means that the solder printer is allowed to receive file from SPI machine (SPI machine sends feedback file to solder printer.) Allow Sending File: User ticks off this option means that the SPI machine is allowed to send file to placer (SPI machine sends feed forward file to placer.) Board Sequence: Set the board sequence of placer Offset Confidence: If the offset confidence is 80%, placer will use 80% of offset which is inspected by SPI machine to place the component Panel Size: The size of panel (Including the carrier.) Origin Offset: Set the offset between bottom left of carrier and bottom left of board Slip Board: Skip the bad board which is determined by SPI machine TR7007 Series User Guide – TR7007i Software(DL) 159 Test Research, Inc ASYS Buffer: SPI / Buffer / Repair Station (RS)： Figure 5.148 Relationship between SPI / Buffer / Repair Station (RS) Connection settings: 160 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Figure 5.149 Flow Chart of Connection with Repair Station / Buffer and SPI EKRA SPC folder path settings: a Click the “Start” button of Windows and key in the path into regedit: If OS is 32 bits, path is HKEY_MACHINE\SOFTWARE\SPISPC\ If OS is 64 bits, path is HKEY_MACHINE\SOFTWARE\Wow6432Node\SPISPC\ b Set the value “EKRA” into the ”Company” column TR7007 Series User Guide – TR7007i Software(DL) 161 Test Research, Inc Figure 5.150 EKRA SPC Settings After user clicks the SPC icon on Main Control, find the “setting” option under the “Other” page Select the item “True” in “Repair Station” option, it means that user will turn on the Repair Station (RS) After finishing these settings, SPC software needs to restart Figure 5.151 Open Repair Station 162 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc See Figure 5.152 The slot option will show up at right side of Repair Station Figure 5.152 Slots on Repair System Confirm the settings of COM Port, and connect the link between SPI and Buffer Figure 5.153 Com Port Settings of SPI and Buffer Click the “Connect” button on SPI software a SPI software will create a folder “dataPath = SPC Path \ Ekra Buffer” to be the information exchange folder SPI software will write and delete a Connect Test TR7007 Series User Guide – TR7007i Software(DL) 163 Test Research, Inc file automatically under dataPath to test whether the connection is successful or not (If connection is failed and folder cannot be created, check the authority.) b SPI will open a specific Serial Port automatically If SPI can open the Serial Port successfully, it means that the Buffer is connecting successfully There will show the version number from the Buffer on interface (If connection is failed, user needs to check the COM Port number, line condition and parameters.) c If these two steps are all successful, it means the connection is working If one of these steps is failed, it means the connection is failed User can check the content in the parentheses to fix the problem Figure 5.154 Interface of ASYS Buffer 5.5.3 Remote Control Figure 5.155 Remote Control Menu Control Center: User can use this option to set Repair Station and Unloader Click the “Enable” in Control Center option, SPI machine will change the inspection mode automatically to the auto pass mode No matter the tested board is failed or pass, the tested board which is finished the inspection will send to the unloader directly Unloader will use the inspection result to classify two different groups which are the group of pass boards and the group of bad board (This option needs to connect the white yellow line of SMEMA Port2.) SPI machine will send the defect information to the Repair Station with the bad board from the unloader User can confirm these results at Repair Station Figure 5.156 Control Center Menu Remote Confirm: User can tick off this option if there is no unloader at the rear side After Inspection, SPI machine will not any action Software will show the countdown window, and user needs to confirm the result within the countdown time The tested board will not be delivered out of machine until the user confirms the result of tested board 164 TR7007 Series User Guide – TR7007i Software(DL) Test Research, Inc Figure 5.157 Confirm Result in Repair station If the time is count down to and user still not finishes the confirm job, the “Reset” button will show up If user clicks the “Reset” button, tested board will go back to the initial place The tested board will be delivered to SPI machine again The alarm window will show up and count down the time again Figure 5.158 Remote Confirm Menu Figure 5.159 Count Down Window 5.6 Help The “About TRI SPI” function is as same as the “About” function in chapter 4.9 TR7007 Series User Guide – TR7007i Software(DL) 165 ... 3.39 Different Modes of Dual Lane Machine Screen 21 Mirror Screen: Lane1 Up / Lane2 Down 21 Mirror Screen: Lane1 Left / Lane2 Right 22 Two Icons Used when User Opens the Software. .. Image 63 Adjustment of Ambient 63 The Comparative Image of Different Light 63 Five Buttons Used when User Opens the Software 64 Four Buttons Used when User Finishes the Wizard... Menu 164 Control Center Menu 164 Confirm Result in Repair station 165 Remote Confirm Menu 165 Count Down Window 165 TR7007 Series User Guide – TR7007i Software( DL)