Công nghệ SMT máy DEK chuẩn đoán lỗi diagnostics

Công nghệ SMT máy DEK chuẩn đoán lỗi diagnostics INTRODUCTION SYSTEM PRINT CARRIAGE PROFLOW SQUEEGEE CAMERA AXES RAIL SYSTEM PASTE DISPENSE SYSTEM SCREEN ALIGNMENT SCREEN CHANGE SCREEN CLEANER RISING TABLE MULTI INTERFACE UNIT

DIAGNOSTICS INTRODUCTION CHAPTER 35 DIAGNOSTICS INTRODUCTION The diagnostic function is an aid to the user to allow individual access and control of motors and modules It allows the user to control the sequence of the machine so that a particular module can be exercised To enter diagnostics: Select Maintenance Select Diagnostics NOTE If diagnostics is password protected, the correct password must be entered before access is allowed The following window is displayed: Module Diagnostic Page System Print Carriage ProFlow / Squeegee Camera Axes Rail System Paste Dispense System Screen Alignment Screen Change Screen Cleaner Rising Table MIU Vacuum Tooling Pass Through Rails The following icons are displayed: Select Module Machine Setup Next Previous Exit Next/Previous moves the highlight bar up and down the list of diagnostic modules Select Module opens a new window displaying the diagnostic functions available for the selected module Machine Setup is a password protected function for DEK engineers only Exit closes the diagnostics page, initialises the machine and returns the display to the maintenance page Chapter Issue Jan 08 Technical Reference Manual 35.1 DIAGNOSTICS INTRODUCTION Select Back to return to the Ready page NOTE Before any diagnostic function is used in any of the modules they must be homed first or they are not able to initiate a command 35.2 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS SYSTEM SYSTEM Selecting this diagnostic module opens the following window: System Diagnostics Display all Digital Inputs Display all Analogue Inputs Toggle Red Beacon Toggle Amber Beacon Toggle Green Beacon Toggle Lid Bolt Data Logging Terminate Control Program ON ON ON OFF ON The following icons are displayed: Run Diagnost Next Previous Exit Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostic page Display All Digital Inputs Selecting this diagnostic function opens the following window: Digital Group Node Node Node Node Node Node Node Node Node Node Node Node Node Group Group Group Group Group Group Group Group Group Group Group Group Group more The following icons are displayed: Select Next Previous Exit Next/Previous moves the highlight bar up and down the list of diagnostic modules Select opens a new window displaying the diagnostic functions available for the selected option Exit returns operation to the system diagnostics page NOTE The signal listings, shown on the right hand side of the following diagnostic Chapter Issue Jan 08 Technical Reference Manual 35.3 DIAGNOSTICS SYSTEM windows, are not shown on the MMI screen, they are included here as an aid to show the relationship between the I/O signal and the point description Some of the Point Description titles may vary dependant on options fitted to the machine Node Group Node Group Bit No - Sense - Positive Positive Positive Positive Positive Positive Negative Negative Node Group Point Description - Bit No - Sense - Board At Stop Board Stop In Board At Left Board At Right Left Jog Button Right Jog Button Power On Monitor Cover Interlock Negative Negative Negative Negative Positive Positive Positive Negative Node Group Point Description - Bit No - Sense - Upline Ready A Downline Ready A Not Used Not Used Positive Positive Positive Negative Node Group Bit No - Sense - Direction - Positive Negative Positive Positive Positive Positive Positive Positive Output Output Output Output Output Output Output Output Point Description Not Used Not Used Not Used Front Squeegee Home Rear Squeegee Home Moving Rail Home Rail Lifted Left Rail Lifted Right Direction Input Input Input Input Input Input Input Input State Signal OFF OFF OFF OFF OFF OFF ON ON DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN State Signal Node Group Direction Input Input Input Input Input Input Input Input ON ON ON ON ON ON OFF ON DIG IN DIG IN DIG IN 10 DIG IN 11 DIG IN 12 DIG IN 13 DIG IN 14 DIG IN 15 Node Group Direction Input Input Input Input State ON ON ON ON ON ON OFF ON Signal DIG IN 16 DIG IN 17 DIG IN 18 DIG IN 19 Node Group Point Description Servo Amp Enable Trigger Image Capture Belt Motors Power Belt Motors Direction HTC Enable MIU Send Upline A MIU Send Downline A MIU Available Out A 35.4 Technical Reference Manual State ON OFF ON ON ON OFF OFF OFF Signal DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT Chapter Issue Jan 08 DIAGNOSTICS SYSTEM Node Group Point Description Air Pressure Lid Bolt Shut Vacuum Tooling Sensor Screen Present Node Group Bit No - Sense - Direction - Negative Negative Negative Negative Node Group Bit No - Sense - Direction - Negative Negative Negative Negative Negative Negative Negative Negative Output Output Output Output Output Output Output Output Node Group Bit No - Sense - Direction - Negative Negative Negative Negative Negative Negative Negative Negative Output Output Output Output Output Output Output Output Node Group Bit No - Sense - Negative Negative Negative Negative Negative Negative Negative Negative Input Input Input Input State Signal ON ON OFF OFF ON OFF OFF OFF DIG IN DIG IN DIG IN DIG IN State Signal Node Group Point Description Vacuum Valve Green Beacon Amber Beacon Red Beacon Buzzer Release Table Brake Paste Roll Lamp Chase Clamp ON OFF ON OFF ON ON ON ON DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT Node Group Point Description Screen Clamp Clamp Board Board Stop Lid Bolt Down-line Board Stop Solvent Tank Press Cleaner Blade Not Used State ON ON ON OFF ON ON ON ON Signal DIG OUT DIG OUT DIG OUT 10 DIG OUT 11 DIG OUT 12 DIG OUT 13 DIG OUT 14 DIG OUT 15 Node Group Point Description ProFlow Fitted ProFlow Cassette Low Roll Height Monitor Rec Screen at Rear Screen Stop Extended Screen Stop Retracted Drip Tray Retracted Cartridge Away Chapter Issue Jan 08 Technical Reference Manual Direction Input Input Input Input Input Input Input Input State Signal OFF OFF OFF OFF OFF OFF OFF OFF DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN 35.5 DIAGNOSTICS SYSTEM Node Group Point Description Cartridge Home Cartridge Empty Not Used Not Used Node Group Bit No - Sense - Positive Negative Negative Negative Node Group Bit No - Sense - Direction - State Signal Negative Negative Negative Negative Negative Negative Negative Negative Output Output Output Output Output Output Output Output ON ON ON ON ON ON ON ON DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT Node Group Bit No - Sense - Direction - State Signal Negative Negative Positive Negative Negative Negative Negative Negative OFF OFF OFF OFF OFF OFF OFF OFF DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN DIG IN Node Group Bit No - Sense - State Signal Negative Negative Negative Negative Direction Input Input Input Input State OFF OFF OFF OFF OFF OFF OFF OFF Signal DIG IN DIG IN DIG IN 10 DIG IN 11 Node Group Point Description Roll Height Monitor Las Not Used Not Used ProFlow Reg Control Dispense Paste Tilt Cartridge Away Drip Tray Actuator Screen Stop Actuator Node Group Point Description Solvent Low Paper Low Cleaning Unit Home USC Vacuum Sense Levelness Screen Sense Levelness Cylinder Ext Not Used Not Used Input Input Input Input Input Input Input Input Node Group Point Description Not Used Not Used Cleaner Dropped Not Used 35.6 Technical Reference Manual Direction Input Input Input Input OFF OFF OFF OFF OFF OFF OFF OFF DIG IN DIG IN DIG IN 10 DIG IN 11 Chapter Issue Jan 08 DIAGNOSTICS SYSTEM Node Group Point Description Cleaner Home Clamp Solvent Pinch Valve Cleaner Paper Feed Cleaner Vacuum Oscillating Motor Not Used Not Used Not Used Node Group Bit No - Sense - Direction - State Signal Negative Negative Negative Negative Negative Negative Negative Negative Output Output Output Output Output Output Output Output ON ON ON ON ON ON ON ON DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT DIG OUT Node Group Bit No - Sense - Direction - State Signal OFF OFF OFF OFF OFF OFF OFF OFF DIG IN Node Group Point Description Table at Home Positive Input Node Group Point Description - Print Carriage Home Node Group Bit No - Sense - Positive Direction - Input State OFF OFF OFF OFF OFF OFF OFF OFF Signal DIG IN Node Group Point Description - Camera X Home Chapter Issue Jan 08 Node Group Bit No - Sense - Positive Technical Reference Manual Direction - Input State OFF OFF OFF OFF OFF OFF OFF OFF Signal DIG IN 35.7 DIAGNOSTICS SYSTEM Node Group Point Description - Camera Y Home Node Group Bit No - Sense - Positive Direction - State OFF OFF OFF OFF OFF OFF OFF OFF Input Signal DIG IN Node 10 Group Point Description Paste Carriage Home Display All Analogue Inputs Node 10 Group Bit No - Sense Positive Direction - State OFF OFF OFF OFF OFF OFF OFF OFF Input Signal DIG IN Selecting this diagnostic function opens the following window: Analogue I/O Values Description -Pressure Sensor Temperature Relative Humidity Solvent Tank Level ProFlow Medium Level Integer Value -2327 3644 2985 345 857 Converted Value -8.51 kg o 24.573 C 42.386 % 64 % 12 % The following icons are displayed: Exit Exit returns operation to the system diagnostics page 35.8 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS SYSTEM Toggle Beacon Selecting any one of the three toggle beacon diagnostic functions, alternately switches them between on and off Toggle Lid Bolt Selecting this function alternately extends and retracts the lid bolt Data Logging Selecting this diagnostic function alternately enables and disables data logging during diagnostic operations Terminate Control Program Selecting this diagnostic function terminates the control program and returns to Windows XP Chapter Issue Jan 08 Technical Reference Manual 35.9 DIAGNOSTICS PRINT CARRIAGE PRINT CARRIAGE Selecting this diagnostics module opens the following window: Print Carriage Diagnostics Home Print Carriage Drive Carriage To Front Position Drive Carriage To Paste Position Drive Carriage To Rear Position Drive Carriage Using Jog Buttons Cycle Print Carriage Cycle Count Done :- 0, To go :- 50 The following icons are displayed: Run Diagnost Adjust Next Exit Previous Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Adjust opens the following window: Print Carriage Diagnostic Parameters mm/s mm/s cycles 25 25 50.0 FRONT PRINT SPEED REAR PRINT SPEED CYCLE COUNT The following icons are displayed: Next Previous Incr Decr Exit Next/Previous moves the highlight bar up and down the list of diagnostic parameters Incr./Decr changes the value of the selected diagnostic parameter Exit returns operation to the print carriage diagnostics page NOTE These parameters are used in diagnostics only and have no affect on the product board file Home Print Carriage Selecting this diagnostic function homes the print carriage, as set by its home sensor ‘Homing Print Carriage’ is displayed in the prompt box It is always advisable to home the print carriage before attempting to position it Drive Carriage to Front Position Selecting this diagnostic function moves the print carriage to the front start position of the print stroke ‘Driving Print Carriage to Front Limit’ is displayed in the prompt box 35.10 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS PASTE DISPENSE SYSTEM PASTE DISPENSE SYSTEM Selecting this diagnostics module opens the following window: Paste Dispense System Diagnostics Carriage Home Drive Carriage To Start Position Drive Carriage To End Position Drive Cartridge Down Drive Cartridge Up Toggle Paste Dispense OFF Paste Cartridge Empty Cartridge in Down Position Cartridge in Up Position ON OFF ON The following icons are displayed: Run Diagnost Next Previous Exit Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Carriage Home Selecting this diagnostic function drives the paste dispense carriage left to its home position, as determined by its home sensor Drive Carriage to Start Position Selecting this diagnostic function drives the paste dispense carriage to the position set by the paste start parameter Drive Carriage to End Position Selecting this diagnostic function drives the paste dispense carriage to the position set by the paste stop parameter Drive Cartridge Down Selecting this diagnostic function drives the cartridge tilt motor down until the cartridge away (down) sensor is detected Drive Cartridge Up Selecting this diagnostic function drives the cartridge tilt motor up until the cartridge home (up) sensor is detected Toggle Paste Dispense Selecting this diagnostic function alternately applies and removes the air pressure to the paste dispense cartridge, displaying On when air pressure is applied and Off when air pressure is removed Paste Cartridge Empty This diagnostic function continuously displays the status of the cartridge empty sensor Cartridge in Down Position This diagnostic function continuously displays the status of the cartridge away (down) sensor 35.22 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS PASTE DISPENSE SYSTEM Cartridge in Up Position Chapter Issue Jan 08 This diagnostic function continuously displays the status of the cartridge home (up) sensor Technical Reference Manual 35.23 DIAGNOSTICS SCREEN ALIGNMENT SCREEN ALIGNMENT Selecting this diagnostics module opens the following window: Screen Alignment Diagnostics Home Actuators Drive X Forward Motor Using Jog Buttons Drive X Rear Motor Using Jog Buttons Drive Y Motor Using Jog Buttons Toggle Chase Clamp Cycle Alignment System Cycle Count Done :- ON 50 0, To go :- The following icons are displayed: Run Diagnost Adjust Next Exit Previous Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Adjust opens the following window: Actuator Cycle Test Parameters Cycles 50.0 CYCLE COUNT The following icons are displayed: Next Previous Incr Decr Exit Next/Previous have no function in this application Incr./Decr changes the value of the selected diagnostic parameter Exit returns operation to the screen alignment diagnostics page Home Actuators Selecting this diagnostic function drives the X forward, X Rear and Y Axis actuators simultaneously to their home positions, as determined by their home sensors Drive X Forward Motor Using Jog Buttons Selecting this diagnostic function drives the X forward actuator using the jog buttons The right Jog button drives the X forward actuator right at slow speed and the left Jog button drives it left, stopping immediately the button is released Drive X Rear Motor Selecting this diagnostic function drives the X rear actuator using the jog Using Jog Buttons buttons The right jog button drives the X rear actuator right at slow speed and the left jog button drives it left, stopping immediately the button is released 35.24 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS SCREEN ALIGNMENT Drive Y Motor Selecting this diagnostic function drives the Y actuator using the jog buttons Using Jog Buttons The right jog button drives the Y actuator forward at slow speed and the left jog button drives it to the rear, stopping immediately the button is released Toggle Chase Clamp Selecting this diagnostic function alternately energizes and de-energizes the chase clamp solenoid, displaying On when the clamps are energized and Off when the clamps are de-energized Cycle Alignment System Selecting this diagnostic function starts a continuous cycle of driving the screen actuators to each of the positions in the table below in sequence, dwelling for seconds at each point and continuing the cycle The positions are given as XF, XR and Y in mm from the home position and are as follows: 0, 0, +20, +10, +10 0, 0, -20, -10, -10 0, 0, +10, +20, -10 0, 0, -10, -20, +10 If data logging is enabled, every time the screen returns to 0,0,0, locate a screen fiducial and its coordinates are appended to: D:\Program Files\DEK\MachineControl\Printer\Screen.Dat file This continuous cycling is terminated by selecting the stop key or when the set cycle count has been reached Cycle Count Chapter Issue Jan 08 This diagnostic function displays the amount of cycles done and the amount of cycles to go to complete the cycle count The cycle count may be preset 9995 cycles (default 50) by selecting Adjust Technical Reference Manual 35.25 DIAGNOSTICS SCREEN CHANGE SCREEN CHANGE Selecting this diagnostics module opens the following window: Screen Change Diagnostics Toggle Screen Clamps Toggle Screen Stop Load Screen ON OFF Centre Screen Sensor OFF The following icons are displayed: Run Diagnost Next Exit Previous Next/Previous have no function in this application Run Diagnost activates the toggle screen clamps diagnostic function Exit returns operation to the module diagnostics page Toggle Screen Clamps Selecting this diagnostic function alternately energizes and de-energizes the screen clamps, displaying On when energized and Off when de-energized Screen Sensor This diagnostic function continuously displays the status of the screen sensor 35.26 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS SCREEN CLEANER SCREEN CLEANER Selecting this diagnostics module opens the following window: Screen Cleaner Diagnostics Toggle Dry Wipe Blade Toggle Solvent Pump Toggle Paper Feed Toggle Vacuum Toggle Screen Cleaner Home Clamp Cycle Clean Blade Toggle Cleaner Camera Clamp Toggle Oscillate ON OFF OFF OFF OFF ON ON OFF Cleaner Paper Low/Advance Cleaner Solvent Low Cleaner Attached Cycle Count Done :- OFF ON ON 50 0, To go :- more NOTE Toggle Paper Feed and Cleaner Paper Low/Advance are not present when the Vortex under screen cleaner is fitted Toggle Oscillate, Toggle Cleaner Camera Clamp and Cleaner Attached are only present when the Cyclone under screen cleaner is fitted The following icons are displayed: Run Diagnost Adjust Next Exit Previous Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Adjust opens the following window: Cleaner Cycle Parameters CYCLE COUNT 50.0 Cycles The following icons are displayed: Incr Decr Exit Incr./Decr changes the value of the cycle count Exit returns operation to the screen cleaner diagnostics page Toggle Dry Wipe Blade Chapter Issue Jan 08 Selecting this diagnostic function raises and lowers the cleaner body assembly, displaying On when the cleaner body assembly is raised and Off when the cleaner body assembly is lowered Technical Reference Manual 35.27 DIAGNOSTICS SCREEN CLEANER Toggle Solvent Pump Selecting this diagnostic function alternately switches the solvent pump on and off, displaying its current status Toggle Paper Feed Selecting this diagnostic function alternately switches the paper feed motor on and off, displaying its current status This function is not displayed if the Vortex under screen cleaner is fitted Toggle Vacuum Selecting this diagnostic function alternately switches the vacuum pump on and off, displaying its current status Toggle Screen Cleaner Home Clamp Selecting this diagnostic function alternately energizes and de-energizes the screen cleaner home clamp electromagnet, displaying its status Cycle Clean Blade Selecting this diagnostic function continuously raises and lowers the cleaner body assembly for the number of cycles specified in the cycle count Toggle Cleaner Camera Clamp Selecting this diagnostic function alternately energizes and de-energizes the cleaner camera clamp electromagnet, displaying its status Toggle Oscillate Selecting this diagnostic function alternately switches the oscillating motor on and off, displaying its current status Cleaner Paper Low/Advance This diagnostic function continuously displays the status of the cleaner paper low/advance sensor This function is not displayed if the Vortex under screen cleaner is fitted Cleaner Solvent Low This diagnostic function continuously displays the status of the cleaner solvent low sensor Cleaner Attached This diagnostic function continuously displays the status of the cleaner dropped sensor Cycle Count This diagnostic function displays the amount of cycles done and the amount of cycles to go to complete the cycle count The cycle count may be preset 9995 cycles (default 50) by selecting Adjust 35.28 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS RISING TABLE RISING TABLE Selecting this diagnostics module opens the following window: Rising Table Diagnostics Home Rising Table Raise Table to Transport Height Raise Table to Vision Height Raise Table to Print Height Restore Default Heights Set Reference Vision Height Set Reference Print Height Drive Table using Jog Buttons Toggle Table Brake Toggle Vacuum Tooling Valve Cycle Rising Table Rail Lifted Left Rail Lifted Right Table at Home Cycle Count OFF OFF Done :- 0, To go :- 50 OFF OFF ON The following icons are displayed: Run Diagnost Adjust Next Exit Previous Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Adjust opens the following window: Table Cycle Test Parameters Cycles 50.0 CYCLE COUNT The following icons are displayed: Next Previous Incr Decr Exit Next/Previous have no function in this application Incr./Decr changes the value of the cycle count Exit returns operation to the rising table diagnostics page Home Rising Table Selecting this diagnostic function drives the rising table down to the home position, as indicated by its home sensor Raise Table to Vision Height Chapter Issue Jan 08 Selecting this diagnostic function drives the rising table to the height set by the vision height parameter Technical Reference Manual 35.29 DIAGNOSTICS RISING TABLE Raise Table to Transport Height Selecting this diagnostic function drives the rising table to the height calculated from the print reference height to achieve under clearance as set in the board file Raise Table to Print Height Selecting this diagnostic function first checks that the camera carriage is at the home position, if not the rising table error message, ‘Table Movement Inhibited, Camera Not Home’ is displayed If the camera is in the home position, the rising table drives up to the height set by the print height parameter Restore Default Heights Selecting this diagnostic function restores the vision height to the default of 50mm and the print height to the default of 127mm Set Reference Vision Height Selecting this diagnostic function enables the rising table vision height to be set so that the camera views the board fiducials in focus This is achieved by driving the table up or down while viewing the vision monitor until the fiducial is in focus Pressing Calibrate Vision Height changes the menu Bar showing the option Confirm Pressing Confirm sets the current height of the rising table, updating the printer configuration file Refer to the Technical Reference Manual, Camera and Vision System chapter for the camera reference position procedure Set Reference Print Height Selecting this diagnostic function enables the print height to be set so that no gap exists between the screen and board Refer to the Technical Reference Manual, Rising Table chapter for the print height calibration procedure Drive Table Using Jog Buttons Selecting this diagnostic function enables the right jog button to drive the rising table up at slow speed and the left jog button to drive the table down, stopping immediately the button is released Toggle Table Brake Selecting this diagnostic function alternately switches the table brake on and off, while continuously displaying the current status Toggle Vacuum Tooling Valve Selecting this diagnostic function alternately switches the vacuum tooling solenoid on and off, to supply and remove pneumatic pressure to the venturi vacuum pump, continuously displaying the current status Cycle Rising Table Selecting this diagnostic function first checks that the camera carriage is at the home position, if not the rising table error message, ‘Table Movement Inhibited, Camera Not Home’ is displayed If the camera is in the home position, a continuous cycle starts driving the rising table to print height, dwelling for two seconds, driving the table down to its datum height, dwelling for two seconds and repeating the cycle until Stop is pressed, or the Set Cycle Count has been reached Rail Lifted Left This diagnostic function continuously displays the status of the rail lifted left sensor Off is displayed when the rail has been lifted Rail Lifted Right This diagnostic function continuously displays the status of the rail lifted right sensor Off is displayed when the rail has been lifted Table at Home This diagnostic function continuously displays the status of the home interlock 35.30 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS RISING TABLE sensor On is displayed when the rising table is in the home position Cycle Count Chapter Issue Jan 08 This diagnostic function displays the amount of cycles done and the amount of cycles to go to complete the cycle count The cycle count may be preset 9995 cycles (default 50) by selecting Adjust Technical Reference Manual 35.31 DIAGNOSTICS MULTI INTERFACE UNIT MULTI INTERFACE UNIT Selecting this diagnostics module opens the following window: MIU Diagnostics SET Toggle Available A Upline A CLEAR Downline A CLEAR Machine Available Downline Ready Upline Ready A A A ON OFF OFF The following icons are displayed: Toggle Next Previous Exit Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Toggle activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page NOTE This diagnostic can only be run when the machine is connected to an upline and downline machine Toggle Available A This diagnostic function is currently not used Toggle Upline A Selecting this diagnostic function sends a request to the upline machine to send a board Toggle Downline A Selecting this diagnostic function sends a request to the downline machine to receive a board Machine Available A This diagnostic function is currently not used Downline Ready A This diagnostic function continuously displays whether the downline machine is ready to receive a board Upline Ready A This diagnostic function continuously displays whether the upline machine is ready to send a board 35.32 Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS VACUUM TOOLING VACUUM TOOLING Selecting this diagnostics module opens the following window: Vacuum Tooling Diagnostics Toggle Vacuum Pump OFF Vacuum Tooling Sensor ON The following icons are displayed: Run Diagnost Exit Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Toggle Vacuum Pump Selecting this diagnostic function alternately switches the vacuum pump on and off, while continuously displaying the current status Vacuum Tooling Sensor This diagnostic function continuously displays the status of the vacuum tooling sensor Chapter Issue Jan 08 Technical Reference Manual 35.33 DIAGNOSTICS PASS THROUGH RAILS PASS THROUGH RAILS Selecting this diagnostics module opens the following window: Pass Through Rail Diagnostics Home Rail Width Drive Rail To Board Width Drive Rail To Max Board Width Set Rail Board Width Calibration Drive Rail Width Using Two Button Control Cycle Rails Rail Clash Sensor Rail Move Inhibit FMI Inhibit Cycle Count OFF OFF OFF Done :- 0, To go :- 50 NOTE Rail Clash Sensor is not displayed on the front print machine The following icons are displayed: Run Diagnost Adjust Next Exit Previous Next/Previous moves the highlight bar up and down the list of selectable diagnostic functions Run Diagnost activates the diagnostic function, as selected by the highlight bar Exit returns operation to the module diagnostics page Adjust opens the following window: Pass Through Rail Test Parameters mm Cycles 100.0 50 Pass Thr Board Width CYCLE COUNT The following icons are displayed: Next Previous Incr Decr Exit Next/Previous moves the highlight bar up and down the list of diagnostic parameters Incr./Decr changes the value of the selected diagnostic parameter Exit returns operation to the rail system diagnostics page NOTE These parameters are used in diagnostics only and have no affect on the product board file Home Rail Width 35.34 Selecting this diagnostic function drives the moving rail to its home position as determined by its home sensor Technical Reference Manual Chapter Issue Jan 08 DIAGNOSTICS PASS THROUGH RAILS Drive Rail to Board Selecting this diagnostic function drives the moving rail to the width set by the Width board width parameter Drive Rail to Max Board Width Selecting this diagnostic function drives the moving rail to the maximum board width Set Rail Board Width Calibration Selecting this diagnostic function opens the following window: RAIL WIDTH OFFSET 0.00 mm The following icons are displayed: Move Set Incr Decr Cancel This diagnostic allows for a ±6mm offset to be applied to the width of the rails set by the Board Width parameter Move drives the rails by the amount set by the rail width parameter Set overwrites the board width configuration figure by the value set by the rail width offset parameter Incr./Decr changes the value of the rail width offset parameter Cancel returns the operation to the rail system diagnostic page Drive Rail Width Using Two Button Control Selecting this diagnostic function drives the rail width motor using the jog buttons, stopping immediately the button is released The message ‘Use left jog button to move rail to maximum separation, or use right jog button to move rail to minimum separation’ is displayed in the message prompt box Cycle Rails Selecting this diagnostic function drives the moveable rail from the home position to the minimum board width and back to the home position ‘Cycling Rails ’ is displayed in the message prompt box Rail Clash Sensor This diagnostic function continuously displays the status of the rail clash sensor Rail Move Inhibit This diagnostic function continuously displays the status of the rail move inhibit The rail move is inhibited if: FMI Inhibit Chapter Issue Jan 08 • A board is detected on the rails • The machine is in the process of transferring a board from the upline machine This diagnostic function continuously displays the status of the FMI inhibit The FMI inhibit is activated by the software prior to the rail moving to prevent a board entering the rails from the upline machine Technical Reference Manual 35.35 DIAGNOSTICS PASS THROUGH RAILS Cycle Count 35.36 This diagnostic function displays the amount of cycles done and the amount of cycles to go to complete the cycle count The cycle count may be preset 9995 cycles (default 50) by selecting Adjust Technical Reference Manual Chapter Issue Jan 08 ... Jan 08 Technical Reference Manual 35.9 DIAGNOSTICS PRINT CARRIAGE PRINT CARRIAGE Selecting this diagnostics module opens the following window: Print Carriage Diagnostics Home Print Carriage Drive... Issue Jan 08 Technical Reference Manual 35.11 DIAGNOSTICS PROFLOW PROFLOW Selecting this diagnostics module opens the following window: ProFlow Diagnostics Home ProFlow Drive System to Contact... Issue Jan 08 Technical Reference Manual 35.13 DIAGNOSTICS SQUEEGEE SQUEEGEE Selecting this diagnostics module opens the following window: Squeegee Diagnostics Home Front Squeegee Home Rear Squeegee