Công nghệ SMT máy DEK cách điều khiển machine control Electrical Schematic M36 Machine Control Enclosure M36 Card Locations NextMove ES Card NextMove Interface Card Dual Stepper Drive Card Servo Drive Card M36 Rear Panel
MACHINE CONTROL OVERVIEW CHAPTER MACHINE CONTROL OVERVIEW 10 Item Node Description Servo Node Camera X Motor (Rotary Servo Drive Only) Stepper Node 10 Paste Dispenser Motor Servo Node Print Carriage Motor I/O Node Board (behind panel) Print Carriage I/O Servo Node Rising Table Motor I/O Node Board (NextMove ES) Inside Machine Control Enclosure I/O Node Board (with paper feed brake module) Screen Cleaner I/O I/O Node Board Main Machine I/O I/0 Node Board Shared functionality OTS and HTC 10 Servo Node Camera Y Motor (Rotary Servo Drive Only) Chapter Issue Dec 10 Technical Reference Manual 7.1 MACHINE CONTROL OVERVIEW All machine functions are initiated by the DEK software installed on the PC The PC transmits and receives information to the NextMove ES card in the M36 Machine Control Enclosure using a single USB lead The NextMove ES card incorporates its own processor which handles machine motions and switch/ sensor feedback, this frees up the PC processor to run the MMI and other peripherals The NextMove ES card incorporates a USB encoder/decoder and a CAN encoder/decoder interfacing between the PC and the following: 7.2 • NextMove Interface Card • Stepper Drive Cards • EF Servo Drive Cards • I/O Node Boards (via CAN Bus) • Servo/Stepper Nodes (via CAN Bus) Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC M36 Machine Control Enclosure PC Motherboard USB NextMove ES (I/O Node 1) EuroFlex Card X6 Axis M Camera X Motor (Linear Motors Only) EuroFlex Card X7 Axis M Camera Y Motor (Linear Motors Only) CAN Bus Dual Stepper Card X1 Analogue Inputs Step M X Forward Actuator M X Rear Actuator I/Ps O/Ps Dual Stepper Card X2 Step Step 20 Digital Inputs Stepper Node 10 Paste Dispense Motor Step Analogue Outputs NextMove Interface Dual Stepper Card X3 M Front Squeegee M Rear Squeegee I/O Node Board Print Carriage Servo Node Print Carriage Motor I/O Node Board Main Machine I/O Node OTS/HTC M Y Actuator Step Step M Moving Rail Digital Outputs CAN Terminator Servo Node Rising Table Motor Servo Node Camera X Motor (Rotary Motors Only) Servo Node Camera Y Motor (Rotary Motors Only) Stepper Node 15 Pass Through Rail Width Motor (Dual Lane Only) I/O Node Board Screen Cleaner NOTE Dependant upon configuration the servo drive consists of either servo nodes and (rotary motor systems) or two EuroFlex cards for the Camera X and Camera Y axes (linear motor systems) The linear motor system uses analogue ouputs from the NextMove ES card and digital inputs from the NextMove Interface card Chapter Issue Dec 10 Technical Reference Manual 7.3 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE M36 MACHINE CONTROL ENCLOSURE The M36 Machine Control Enclosure is located at the rear of the machine and interfaces between the PC and machine motors, sensors and switches The PC connects to the M36 with a USB cable allowing two-way communications between the two enclosures The M36 enclosure has a single backplane PCB with edge connectors mounted on one side for plug-in cards (Slot X1 to X7) and plugs and sockets on the other side, protruding through the rear panel, for connection to the machine looms The front panel has a cut-out slot to allow connection of the USB and CAN Bus cables to the NextMove ES card in Slot X5 M36 Card Locations Slot X1 Slot X2 Slot X3 Slot X4 Slot X5 Slot X6 Slot X7 View on Front (front panel removed) Card Placement CAUTION ANTI-STATIC HANDLING Standard precautions must be adhered to when handling electronic cards and configuring and inserting into the enclosures Slot Card X1 Dual Stepper X Forward and X Rear Actuators Step 0,1 X2 Dual Stepper Front and Rear Squeegees Step 3,4 X3 Dual Stepper Y Actuator and Moving Rail Step 2,5 X4 7.4 Function Step/Axis NextMove Interface Opto-isolates 20 inputs and outputs from the NextMove ES card X5 NextMove ES (I/O Node1) Motion control card providing stepper and servo axes with real time I/O Also acts as a CAN master interfacing between the USB and CAN buses X6 EF Servo Drive Camera X Linear Servo Motor (linear drive machines only) Axis X7 EF Servo Drive Camera Y Linear Servo Motor (linear drive machines only) Axis Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE NextMove ES Card CAUTION ANTI-STATIC HANDLING STANDARD PRECAUTIONS MUST BE ADHERED TO WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING INTO THE ENCLOSURES The NextMove ES can control six stepper motor axes via stepper drive cards and provides analogue outputs, analogue inputs, 20 digital inputs (interfaced through the NextMove Interface card) and digital outputs (interfaced through the NextMove Interface card) Two of the analogue outputs are used as demand outputs to control linear motors for camera X and Camera Y (linear drive machines only) The card also incorporates a CAN encoder/decoder which connects to I/O Node boards and Servo/Stepper Nodes using a CAN Bus network The CAN Bus network allows for future expansion of the system without the need for further NextMove cards NextMove ES Jumper Settings Segment LED Display The NextMove ES jumper settings are shown below: JP1 JP3 JP4 JP5 96 Pin Edge Connector CAN Bus Connector M36SK35 Not Used USB Connector M36SK28 D3 JP2 JP1 JP2 JP3 JP4 D16 D20 D4 JP5 Figure 7-1 NextMove ES Card LED Indications Chapter Issue Dec 10 The segment LED display on the edge of the NextMove ES card indicates the Node number (1) during normal operation During initialisation, the display indicates a dash (-) followed by a period (.) Technical Reference Manual 7.5 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE There are four surface mount LEDs on the board which are detailed in the table below, NextMove ES Card figure refers: Inputs LED Colour Normal Operation D3 Yellow Off Indicates that the FPGA is being initialised D4 Red Off Indicates that the card is in hardware reset D16 Green Flashing D20 Orange On AIN0 Toggles on with reception of comms packet Function USC Solvent Level Input AIN1 Function Spare The table below details the analogue outputs: Output 7.6 Flashes at 0.5Hz to indicate firmware heartbeat The table below details the analogue inputs: Input Outputs Purpose Function Output Function AOUT0 Camera X (linear drive only) AOUT2 Spare AOUT1 Camera Y (linear drive only) AOUT3 Temperature Output to TCM Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE NextMove ES Edge Connector The edge connector connects the card to the backplane of the enclosure 32 a b c Keyway Pin No Chapter Issue Dec 10 Row a Row b Row c +5.5V +5.5V +5.5V +5.5V +5.5V +5.5V DGND DGND DGND OUT COM DOUT7 DOUT6 DOUT5 DOUT4 DOUT3 DOUT2 DOUT1 DOUT0 Encoder CHB Encoder CHA Encoder CHB Encoder CHA Encoder Index Encoder Index Encoder 1!Index Encoder 0!Index Encoder 1!CHA 10 Encoder 1!CHB Encoder 0!CHA Encoder 0!CHB 11 DGND Error Out DIN16 12 DGND DGND !RST IN 13 STEP4 DIR4 DGND 14 STEP0 STEP1 STEP2 15 DIR0 DIR1 DIR2 16 RSVD DGND STEP5 17 RSVD AOUT2 DGND 18 DIN2 DIN15 DIN4 19 DIN7 DIN5 DIN3 20 RXD DIN1 DIN6 21 TXD RTS DIN0 22 CTS AOUT3 DIR5 23 DIR3 STEP3 DIN14 24 DIN10 DIN13 DIN17 25 DIN11 DIN9 DIN18 26 DIN8 DIN19 DIN12 27 AIN1- Demand1 (AOUT1) Demand0 (AOUT0) 28 AIN0- AIN0+ AIN1+ 29 +12V DC +12V DC +12V DC 30 AGND AGND AGND 31 -12V DC -12V DC -12V DC 32 Shield Shield Shield Technical Reference Manual 7.7 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE CAN Connector The CAN connector is an RJ45 socket connecting the NextMove card to the various CAN Node boards and CAN Servo/Stepper motors throughout the machine Figure 7-2 CAN Bus Connector Pin No USB Connector Signal Pin No Signal CAN+ +24V CAN- N/C N/C N/C 0V N/C The USB connector is a Type B socket used to connect the NextMove ES card to the PC Figure 7-3 USB Type B Connector Pin No 7.8 Signal Pin No Signal +5.5V Data+ Data- 0V Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE NextMove Interface Card CAUTION ANTI-STATIC HANDLING STANDARD PRECAUTIONS MUST BE ADHERED TO WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING INTO THE ENCLOSURES The NextMove Interface card opto-isolates 20 inputs and outputs provided by the NextMove ES card Also provided is an Error Out which is used for the Software E Stop power, this is not opto-isolated The card consists of LEDs indicating voltages present and test points for checking and aligning the voltages required NOTE The voltages are adjusted in the M37 Power Supply Enclosure, Power Supply and Distribution chapter refers 96 Pin Edge Connector TP LED TP LED NEXTMOVE INTERFACE BOARD 185020 ISSUE TP LED TP LED TP LED TP TP LED 24V US TP LED 24V SW TP LED TP +12V LED -12V TP LED +5.5V TP DGND Figure 7-4 NextMove Interface Card Chapter Issue Dec 10 Technical Reference Manual 7.9 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE Inputs The table below details the 20 digital inputs for Node Group O: Input Outputs Function Input Function DIG IN Spare DIG IN 10 Board at Left DIG IN Camera X Home (linear drive machines only) DIG IN 11 Board at Right DIG IN Camera Y Home (linear drive machines only) DIG IN 12 Jog Left DIG IN Front Squeegee Home/ProFlow Contact Sensor DIG IN 13 Jog Right DIG IN Rear Squeegee Home DIG IN 14 Power ‘ON’ Monitor DIG IN Moving Rail Home DIG IN 15 Cover Interlock DIG IN Rail Lifted - Left DIG IN 16 Upline Ready DIG IN Rail Lifted - Right DIG IN 17 Downline Ready DIG IN Board at Stop DIG IN 18 Board Pass I/P DIG IN Board Stop Extended DIG IN 19 Spare The table below details the digital outputs: Output Function Output Function DIG OUT Trigger Image Capture DIG OUT Send Upline DIG OUT Belt Motors Start-Stop DIG OUT Send Downline DIG OUT Belt Motors Direction DIG OUT Board Pass O/P DIG OUT Spare Error Out Software E Stop Power For all I/O groups select Diagnostics from the Maintenance menu on the machine 7.10 Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL CAN BUS N3SK15 Way D Type Socket Pin No Signal Pin No Signal I DAT 5.5V 0V I CLOCK DAT_INT IO_B VPP 0V IO_C N3SK16 Way D Type Socket Pin No Signal Pin No Signal 0V N/C N/C Bridge O/P + N/C Bridge O/P - N/C N/C +4.1V N3SK17 Way D Type Socket Pin No 7.42 Signal Pin No Signal +12V 0V 0V ProFlow Cassette Low Paste Level 0V +12V +12V ProFlow Fitted Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL CAN BUS Link (LK1) The link LK1 on the component side of I/O node board must be set across Pins & N3SK16 Link (LK1) Jumper Pin View on Component Side of Board Chapter Issue Dec 10 Technical Reference Manual 7.43 MACHINE CONTROL CAN BUS I/O Node (Screen Cleaner I/O) N4PL3 N4SK2 N4SK3 N4SK5 N4SK7 N4SK9 N4SK1 N4SK4 FET PL1 DEK CYCLONE BRAKE PL2 SCREEN CLEANER NODE N4SK13 N4SK10 N4PL1 N4SK12 181479 ISSUE N4PL2 N4SK6 N4SK11 Connector 7.44 N4SK8 N4SK15 N4SK14 Description I/O PL1 Paper Feed Brake In (Brake FET Gate control) Input PL2 Paper Feed Brake Out Output N4PL1 Power Input N4PL2 CAN Signal In Input N4PL3 CAN Signal Out Output N4SK1 Paper Low/Paper Usage - Solvent Low Sensor Input N4SK2 Cleaner Home Clamps Output N4SK3 Solvent Pinch Valve - Paper Feed Motor/Vortex Motor Output N4SK4 Cleaner Home Input N4SK5 Solvent Pump (DUI) - Paper Feed Motor/Vortex Motor Output N4SK6 Cleaner Vacuum Power Output N4SK7 Cleaner Vacuum Sense Input N4SK8 Levelness Screen Sensor - Levelness Cylinder Extended Input N4SK9 Spare Output Output N4SK10 Board Present - Product Sensor Input N4SK11 Oscillating Motor Output N4SK12 Cleaner Dropped Sensor Input N4SK13 Spare Input Input N4SK14 Spare Input Input N4SK15 Cleaner Camera Clamps Output Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL CAN BUS PL1 Way Trident Connector Pin No Signal Pin No Signal 24V US Paper Feed Brake 0V 0V PL2 Way Trident Connector Pin No Signal Pin No Signal Solvent Pump (DUI) Paper Feed Motor Motor 0V 0V N4PL1 Way Trident Connector (with pins) Pin No Chapter Issue Dec 10 Signal Pin No Signal 24V US 0V 0V 12V 24V SW 0V Technical Reference Manual 7.45 MACHINE CONTROL CAN BUS N4PL2 Way D Type Plug Pin No Signal Pin No Signal N/C N/C CAN_L CAN_H CAN_GND N/C N/C N/C N/C N4PL3 Way D Type Plug Pin No Signal Pin No Signal N/C N/C CAN_L CAN_H CAN_GND N/C N/C N/C N/C N4SK1 Way Trident Connector Pin No 7.46 Signal Pin No Signal +12V +12V Solvent Low Sensor Paper Low/Paper Usage 0V 0V Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL CAN BUS N4SK2 Way Trident Connector Pin No Signal Pin No Signal Cleaner Home Clamps Cleaner Home Clamps 0V 0V N4SK3 Way Trident Connector Pin No Signal Pin No Signal Solvent Pinch Valve Paper Feed Motor/Vortex Motor 0V 0V N4SK4 Way Trident Connector Pin No Signal Pin No Signal +12V +12V Cleaner Home Cleaner Home 0V 0V N4SK5 Way Trident Connector Pin No Chapter Issue Dec 10 Signal Pin No Signal Solvent Pump (DUI) Paper Feed Motor Motor 0V 0V Technical Reference Manual 7.47 MACHINE CONTROL CAN BUS N4SK6 Way Trident Connector Pin No Signal Pin No Cleaner Vacuum Power Signal 0V N4SK7 Way Trident Connector Pin No Signal +12V Cleaner Vacuum Sense Pin No Signal 0V N4SK8 Way Trident Connector Pin No Signal Pin No Signal +12V +12V Levelness Screen Sensor Levelness Cylinder Extended 0V 0V N4SK9 Way Trident Connector Pin No 7.48 Signal Pin No Signal Spare Output Spare Output 0V 0V Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL CAN BUS N4SK10 Way Trident Connector Pin No Signal Pin No Signal +12V +12V Board Present Product Sensor 0V 0V N4SK11 Way Trident Connector Pin No Signal Pin No Oscillating Motor Signal 0V N4SK12 Way Trident Connector Pin No Signal Pin No Signal +12V +12V Cleaner Dropped Spare Input 0V 0V N4SK13 Way Trident Connector Pin No Chapter Issue Dec 10 Signal +12V Technical Reference Manual Pin No Signal 0V 7.49 MACHINE CONTROL CAN BUS Way Trident Connector Pin No Signal Pin No Signal Spare Input N4SK14 Way Trident Connector Pin No Signal +12V Spare Input Pin No Signal 0V N4SK15 Way Trident Connector Pin No 7.50 Signal Cleaner Camera Clamp Technical Reference Manual Pin No Signal 0V Chapter Issue Dec 10 MACHINE CONTROL CAN BUS I/O Node (HTC/OTS) N5SK10 N5SK9 N5PL2 N5SK11 N5PL3 N5SK4 N5PL14 N5SK1 N5SK2 NODE OTS & HTC BOARD N5SK7 N5SK6 N5PL1 N5SK12 N5SK3 N5SK8 N5SK5 198769 ISSUE Connector Chapter Issue Dec 10 Description N5PL1 Node Power N5PL2 CAN Signal In N5PL3 CAN Signal Out N5SK1 N/C N5SK2 N/C N5SK3 N/C N5SK4 N/C N5SK5 N/C N5SK6 Solenoid Bank (OTS) N5SK7 N/C N5SK8 N/C N5SK9 N/C N5SK10 Snug / Clamp Pressure N5SK11 N/C N5SK12 N/C Technical Reference Manual 7.51 MACHINE CONTROL CAN BUS N5PL1 Way Trident Connector (with pins) Pin No Signal Pin No Signal 24V US 0V 0V 12V 24V SW 0V N5PL2 Way D Type Plug Pin No Signal Pin No Signal N/C N/C CAN_L CAN_H CAN_GND N/C N/C N/C N/C N5PL3 Way D Type Plug Pin No 7.52 Signal Pin No Signal N/C N/C CAN_L CAN_H CAN_GND N/C N/C N/C N/C Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL CAN BUS N5SK6 12 Way Trident Connector Pin No Signal Pin No Signal Mid Plate Up Top Plate Up N/C N/C Mid Plate Down Vacuum N/C 10 N/C Over Top Plate Retract 11 Snugger and Brake N/C 12 0V N4SK10 Way D Type Plug Pin No Chapter Issue Dec 10 Signal Pin No Signal 0V Pressure Demand Input (Snug) 0V Pressure Demand Input (Clamp) 0V +24V US Pressure Monitor Output (Snug) +24V US Pressure Monitor Output (Clamp) Technical Reference Manual 7.53 MACHINE CONTROL CAN BUS Servo/Stepper Nodes These nodes can be either servo or stepper motors with built in sensors, controller, drive electronics and CAN encoder/decoder The motor is connected to the CAN Bus allowing direct communications with the NextMove ES card in the M36 Machine Control Enclosure CAN Bus In Servo/Stepper Drive Motor Processor Electronics (Brushless) CAN Encoder/ Decoder CAN Bus Out DC Supply In CAN Motor Block Diagram The following motors are fitted to all machines: • Servo Node - Rising Table Motor • Servo Node - Print Carriage Motor The following motors may be fitted dependant on machine options and variants: • Servo Node - Camera X Motor (rotary drive machines only) • Servo Node - Camera Y Motor (rotary drive machines only) • Stepper Node 10 - Paste Dispenser Motor (optional) • Stepper Node 15 - Pass Through Lane Rail Width Motor (Dual Lane only) NOTE For further information on the servo/stepper motors above, refer to the relevant chapter of this manual 7.54 Technical Reference Manual Chapter Issue Dec 10 MACHINE CONTROL SIGNALS BREAKOUT CONNECTOR SIGNALS BREAKOUT CONNECTOR Mounted on the rear frame of the machine, the signals breakout connectors are extensions of some of the I/Os from the NextMove Interface card The Spare Output and Inputs are available for machine options Rail Clash Sensor (Dual Lane machine only) Pin Wire 021 +12V Pin Wire 180 DIG IN 19 Pin Wire 001 0V Pin Pin Pin Moving Rail Home Wire 021 12V Wire 166 DIG IN Wire 001 0V HTC Enable/Spare Output Pin Wire 185 DIG OUT Pin Wire 050 0V Return Pin 8SK24 Pin 8SK25 Spare Input Pin Wire 021 +12V Pin Wire 161 DIG IN Pin Wire 001 0V Chapter Issue Dec 10 8SK26 8SK27 8SK28 Camera Y Home (linear motors) Pin Wire 021 +12V Pin Wire 163 DIG IN Pin Wire 001 0V Technical Reference Manual 7.55 MACHINE CONTROL SIGNALS BREAKOUT CONNECTOR 7.56 Technical Reference Manual Chapter Issue Dec 10 ... 7.3 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE M36 MACHINE CONTROL ENCLOSURE The M36 Machine Control Enclosure is located at the rear of the machine and interfaces between the PC and machine. .. 29 N/C DOUT2 (Machine) DOUT6 (Machine) 30 !DOUT3 (Machine) DOUT3 (Machine) DOUT7 (Machine) 31 N/C N/C N/C 32 N/C N/C N/C Technical Reference Manual 7.11 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE... Manual Chapter Issue Dec 10 MACHINE CONTROL M36 MACHINE CONTROL ENCLOSURE Servo Drive Card On linear drive machines only, two servo drive cards are used by the machine controller to drive the camera