Công nghệ SMT giao diện máy DEK FOREIGN MACHINE INTERFACE INTRODUCTION FMI POD FMI Loom FMI Pod Circuit SMEMA Interface Fuji Interface Panasonic Interface MULTIINTERFACE UNIT Power Supplies MultiInterface Unit Block Diagram Protocol Selection Upline Interface Selector Switch (SW2) Downline Interface Selector Switch (SW3) FMI Loom Selectable Interfaces SMEMA Interface Siemens Interface SMPI Interface TDK Interface Fuji Interface Panasonic Interface Sanyo Interface
FOREIGN MACHINE INTERFACE INTRODUCTION CHAPTER 30 FOREIGN MACHINE INTERFACE INTRODUCTION The Foreign Machine Interface (FMI) is an electrical means of communication between the DEK machine and an adjacent machine/conveyor, using electrical signals The signals are transferred using opto-couplers and/or solid state relays which keep the machines electrically isolated The DEK machine can interface with many different types of adjacent machine The machines utilize a set of timing and control signals (protocols) for communication with adjacent machines There are two different types of interface available for the DEK machine: • An FMI Pod for SMEMA, Fuji or Panasonic protocols • A Multi-Interface Unit (MIU) for all other protocols The FMI Pod and the MIU are supplied with the following cables: • An FMI loom which connects the FMI port on the machine controller, to the MIU or FMI Pod • Two interface cables, one cable for each adjacent machine The adjacent machine/conveyor can be in the following configurations: Upline Downline Adjacent Machine/ Conveyor Adjacent Machine/ Conveyor DEK Machine Left to Right Board Transfers Downline Upline Adjacent Machine/ Conveyor Adjacent Machine/ Conveyor DEK Machine Right to Left Board Transfers Upline Upline Adjacent Machine/ Conveyor Adjacent Machine/ Conveyor Downline Adjacent Machine/ Conveyor DEK Machine Left to Left Board Transfers DEK Machine Downline Adjacent Machine/ Conveyor Right to Right Board Transfers Figure 30-1 Machine Arrangements for Board Transfers Chapter Issue Jan 08 Technical Reference Manual 30.1 FOREIGN MACHINE INTERFACE FMI POD FMI POD The FMI Pod is only used where both the upline and downline are using SMEMA, Fuji or Panasonic interfaces For all other interfaces refer to the MIU interface later in this chapter The DEK FMI Pod is a communications interface that allows DEK Printing Machines to communicate with upline and downline board handlers M28PL01 18 Board Available (Input) 05 Board Pass (Input) 15 Dek M/C Available (Output) 09 Downline M/C Available (Input) 06 Board Available (Output) 13 Board Pass (Output) Upline Downline External Service Panel FMI POD BOARD AVAILABLE BOARD PASS M/C AVAILABLE UPLINE M/C AVAILABLE BOARD AVAILABLE BOARD PASS DOWNLINE POWER ON PART No 160740 M28SK02 03 Board Available (Input) 10 Board Pass (Input) 01 Dek M/C Available (Output) 16 Downline M/C Available (Input) 19 Board Available (Output) 24 Board Pass (Output) 30.2 Technical Reference Manual Upline Downline Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE FMI POD FMI Loom Machine Controller Enclosure FMI Pod NC NC NC NC M/C Available I/P Send Downline O/P 0V NC Downline Ready I/P NC NC NC DEK M/C Available O/P NC Send Upline O/P NC NC Upline Ready I/P NC +24V US NC +12V +24V SW NC NC Chapter Issue Jan 08 DEK M/C (SK) PL01 M36SK04 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 193 127 007 193 127 007 192 192 128 25 128 126 126 191 191 014 014 023 013 023 013 Technical Reference Manual 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M28PL01 0V (24V) 0V (24V) 0V (24V) +5V O/P M/C Available O/P Send Downline I/P 0V I/P +5V O/P Ready to Receive Downline O/P 10 TX 11 RX 12 NC 13 DEK M/C Available I/P 14 0V 15 Send Upline16 I/P 0V 17 +5V O/P 18 Ready to Receive Upline O/P 19 +24V US 20 +24V US 21 +24V US 22 +12V 23 +24V SW 24 NC 25 NC 30.3 30.4 Technical Reference Manual 07 13 007 128 127 192 126 193 191 023 R4 4K7 D4 R3 4K7 D3 R2 4K7 D2 R1 4K7 D1 D5 R5 4K7 D6 R6 4K7 D7 R7 4K7 ICI-A R8 1K ICI-B R9 1K ICI-C R10 1K +12V 0V 25 0V Return 24 Board Pass 21 0V Return 19 Board Available 17 0V Return 16 Downline M/C Available 11 0V Return 10 Board Pass 04 0V Return 03 Board Available 02 0V Return 01 DEK M/C Available M28SK02 O/P O/P I/P I/P I/P O/P To Upline M/C 06 09 15 05 18 22 M28PL01 FOREIGN MACHINE INTERFACE FMI POD FMI Pod Circuit To Downline M/C Chapter Issue Jan 08 Chapter Issue Jan 08 M36SK04 Machine Controller Enclosure 18 05 15 09 06 07 05 15 09 06 07 22 18 22 D4 D3 D1 D2 R4 4K7 R1 R2 R3 4K7 4K7 4K7 M28PL01 D5 D6 R5 R6 4K7 4K7 FMI Pod ICI-B R9 1K 0V ICI-C R10 1K +12V M28SK02 16 17 19 21 01 02 03 04 10 11 Technical Reference Manual SK B 04 03 02 01 0V Return Board Available 0V Return DEK M/C Ready 0V Return Board Available 0V Return Downline M/C Ready 0V Link 04 03 02 01 SK A 14 Shield SMEMA Downline 14 Shield SMEMA Upline FOREIGN MACHINE INTERFACE FMI POD SMEMA Interface SMEMA Schematic 30.5 FOREIGN MACHINE INTERFACE FMI POD SMEMA Logical Timing Diagram < Transfer Period Upline M/C (I/P to DEK M/C) Board Available Board Not Available Machine Ready DEK M/C (O/P from DEK M/C) Machine Not Ready DEK M/C Belts Running DEK M/C Input Sensor DEK M/C Board At Stop Sensor DEK M/C Ready Belt Overrun B A Board At Stop Transfer Complete < Transfer Period SMEMA Upline Logical Timing Diagram < Transfer Period A B DEK M/C Output Sensor Board Available DEK M/C (O/P from DEK M/C) Board Not Available Downline M/C (I/P to DEK M/C) Machine Ready Machine Not Ready DEK M/C Belts Running < Transfer Period SMEMA Downline Logical Timing Diagram NOTES A - Board Leading Edge at Sensor B - Board Trailing Edge at Sensor A board transfer occurs when a board is available and the machine is ready The Board Available signal and Machine Ready signal can occur at anytime, but board transfer does not occur until both signals are present The Board Available signal is present until the board has left the machine The Machine Ready signal is present until the board has arrived at the next machine 30.6 Technical Reference Manual Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE FMI POD SMEMA Interface Cable 13 25 0V Pin 21 - Board Available (Downline) 0V Return Pin - Board Available (Upline) 0V Return Pin 19 - Board Available (Downline) Pin - Board Available (Upline) Pin 17 - Downline M/C Ready 0V Return Pin - DEK M/C Ready 0V Return Pin 16 - Downline M/C Ready 14 Pin - DEK M/C Ready View on Arrow A M28PL02 SK A Upline B A C SK B Downline DEK Machine 25 Way D-type SMEMA Upline /Downline Sockets AMP 206043-3 Pin - DEK M/C Ready Pin - DEK M/C Ready 0V Return Pin - Board Available Pin - Board Available 0V Return Pin 14 - Shield Pin - Downline M/C Ready Pin - Downline M/C Ready 0V Return Pin - Board Available Pin - Board Available 0V Return Pin 14 - Shield 3 4 8 View on Arrow C View on Arrow B Chapter Issue Jan 08 Technical Reference Manual 30.7 FOREIGN MACHINE INTERFACE FMI POD SMEMA Upline Extension Cable Pin - DEK M/C Ready Pin - DEK M/C Ready 0V Return Pin - Board Available Pin - Board Available 0V Return Pin 14 - Shield View on Arrow A Up Plug PL A A B SMEMA Upline Plug AMP 206044-1 SMEMA Upline Plug AMP 206044-1 Pin - DEK M/C Ready Pin - DEK M/C Ready 0V Return Pin - Board Available Pin - Board Available 0V Return Pin 14 - Shield View on Arrow B 30.8 Technical Reference Manual Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE FMI POD SMEMA Downline Extension Cable Pin - Downline M/C Ready Pin - Downline M/C Ready 0V Return Pin - Board Available Pin - Board Available 0V Return Pin 14 - Shield View on Arrow A Down Plug PL B A B SMEMA Downline Plug AMP 206044-1 SMEMA Downline Plug AMP 206044-1 Pin - Downline M/C Ready Pin - Downline M/C Ready 0V Return Pin - Board Available Pin - Board Available 0V Return Pin 14 - Shield View on Arrow B Chapter Issue Jan 08 Technical Reference Manual 30.9 30.10 M36SK04 Machine Controller Enclosure 18 05 15 09 07 05 15 09 07 22 18 22 D4 D3 D1 D2 R4 4K7 R1 R2 R3 4K7 4K7 4K7 M28PL01 D5 R5 4K7 FMI Pod 0V ICI-C R10 1K +12V M28SK02 16 17 01 02 03 04 10 11 Shield 04 03 02 01 14 Technical Reference Manual 14 SK B Shield 02 01 0V Link SK A Board Request (L) Board Request (H) Link Board Request (L) Board Request (H) 2 Fuji Downline Fuji Upline FOREIGN MACHINE INTERFACE FMI POD Fuji Interface Fuji Schematic Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT TDK Downline Interface Cable 17 33 50 Pin - Ready Link Pin 15 To Pin 25 18 Pin - Start 34 View on Arrow A PLA PLB B A DEK Machine 50 Way D-type TDK 16W Downline Plug Pin - Start 10 Pin - Ready 14 16 15 View on Arrow B 30.44 Technical Reference Manual Chapter Issue Jan 08 Fuji Upline Chapter Issue Jan 08 Technical Reference Manual 36 37 Upline 50 Way D-type M1SK1 41 VLED Out Board Direction 49 17 10 Downline 50 Way D-type M1SK2 +12V 0V DEK Multi-Interface Unit Board Request (L) AMP Connector 206434-1 Board Request (H) Fuji FMI Connection - Upline (SW2) and Downline (SW3) To Position Board Request (L) Board Request (H) AMP Connector 206434-1 Fuji Downline FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Fuji Interface Fuji Schematic 30.45 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Fuji Logical Timing Diagram DEK M/C (O/P from DEK M/C) Board Request DEK M/C Belts Running DEK M/C Input Sensor DEK M/C Board At Stop Sensor DEK M/C Ready Start Belts Belt Overrun B A Board At Stop Transfer Complete < Transfer Period Fuji Upline Logical Timing Diagram A B DEK M/C Output Sensor Downline M/C (I/P to DEK M/C) Board Request DEK M/C Belts Running < Transfer Period Fuji Downline Logical Timing Diagram NOTES A - Board Leading Edge at Sensor B - Board Trailing Edge at Sensor The Board Request signal is checked when a board becomes available at the previous stage If the Board Request signal is not present, a board is not transferred The Board Request signal is output continuously to the previous stage until the board arrives No Board Request signal from the next stage indicates that the board has arrived at the next stage 30.46 Technical Reference Manual Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Fuji Upline Interface Cable 17 33 50 Pin 37 - Board Request (H) 18 Pin 36 - Board Request (L) 34 View on Arrow A PLB PLA A B DEK Machine 50 Way D-type Fuji Upline Plug AMP 206434-1 Pin - Board Request (H) Pin - Board Request (L) View on Arrow B Chapter Issue Jan 08 Technical Reference Manual 30.47 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Fuji Downline Interface Cable Pin 17 - Board Request (L) 17 33 50 VLED Out LINK Pin 41 to Pin 49 Pin 10 - Board Request (H) 18 34 View on Arrow A PLA PLB A B DEK Machine 50 Way D-type Fuji Downline Plug AMP 206434-1 Pin - Board Request (H) Pin - Board Request (L) View on Arrow B 30.48 Technical Reference Manual Chapter Issue Jan 08 Panasonic Upline Chapter Issue Jan 08 Technical Reference Manual 37 36 Upline 50 Way D-type M1SK1 Board Direction 0V +12V DEK Multi-Interface Unit 41 49 10 17 Downline 50 Way D-type M1SK2 Board Request (H) Board Request (L) 4-Pin Molex Plug Panasonic FMI Connection - Upline (SW2) and Downline (SW3) To Position Board Request (H) Board Request (L) 4-Pin Molex Plug Panasonic Downline FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Panasonic Interface Panasonic Schematic 30.49 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Panasonic Logical Timing Diagram DEK M/C (O/P from DEK M/C) Board Request DEK M/C Belts Running DEK M/C Input Sensor DEK M/C Board At Stop Sensor DEK M/C Ready Start Belts Belt Overrun B A Board At Stop Transfer Complete < Transfer Period Panasonic Upline Logical Timing Diagram A B DEK M/C Output Sensor Downline M/C (I/P to DEK M/C) Board Request DEK M/C Belts Running < Transfer Period Panasonic Downline Logical Timing Diagram NOTES A - Board Leading Edge at Sensor B - Board Trailing Edge at Sensor The Board Request signal is checked when a board becomes available at the previous stage If the Board Request signal is not present, a board is not transferred The Board Request signal is output continuously to the previous stage until the board arrives No Board Request signal from the next stage indicates that the board has arrived at the next stage 30.50 Technical Reference Manual Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Panasonic Upline Interface Cable 17 50 33 Pin 37 - Board Request (H) 18 Pin 36 - Board Request (L) 34 View on Arrow A PLA PLB A B DEK Machine 50 Way D-type Panasonic Upline Plug Pin Molex Pin - Board Request (L) Pin - Board Request (H) View on Arrow B Chapter Issue Jan 08 Technical Reference Manual 30.51 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Panasonic Downline Interface Cable Pin 17 - Board Request (L) 17 33 50 +12V Link Pin 41 to Pin 49 Pin 10 - Board Request (H) 18 34 View on Arrow A PLA PLB A B DEK Machine 50 Way D-type Panasonic Downline Plug Pin Molex Pin - Board Request (L) Pin - Board Request (H) View on Arrow B 30.52 Technical Reference Manual Chapter Issue Jan 08 Chapter Issue Jan 08 Technical Reference Manual 0V 35 10 Sanyo FMI Connection - Upline (SW2) and Downline (SW3) Positions & Respectively Board Direction 0V 50 50 35 37 37 0V 0V 17 25 17 +24V(A) 15 41 41 I/P M/C Ready Sig I/P M/C PCB Transfer Sig I/P M/C Run Sig PCB Requirement Sig Run Sig 10W Sanwa Free Plug 34 36 +24V(A) 26 42 10 15 +24V(A) Ready Sig PCB Transfer Sig Run Sig 42 Downline 50 Way D-type M1SK2 O/P M/C PCB Requirement Sig 34 DEK Multi-Interface Unit 10 O/P M/C Run Sig Upline 50 Way D-type M1SK1 36 10W Sanwa Free Plug VLED In Sanyo Upline 0V VLED In +24V(A) Sanyo Downline FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Sanyo Interface Sanyo Schematic 30.53 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Sanyo Upline Logical Timing Diagram < Transfer Period Upline M/C (I/P to DEK M/C) Run Signal DEK M/C (O/P from DEK M/C) O/P M/C Run Signal Upline M/C (I/P to DEK M/C) Ready Signal O/P M/C PCB DEK M/C (O/P from DEK M/C) Requirement Signal Upline M/C (I/P to DEK M/C) PCB Transfer Signal DEK M/C Belts Running DEK M/C Input Sensor DEK M/C Board At Stop Sensor DEK M/C Ready A B < Transfer Period Belt Overrun Board At Stop Transfer Complete Sanyo Upline Logical Timing Diagram Signal Name Definition Run Signal This signal informs the printer that the upline machine is in automatic operation When this signal is off, the printer stops after completing the current board O/P M/C Run Signal This signal informs the upline machine that the printer is in automatic operation, ie initialized Ready Signal This signal shows that the upline machine is ready to start processing a board O/P M/C PCB Requirement This signal informs the upline machine that the printer is ready to receive a board A board transfer is only possible when this signal is on Signal PCB Transfer Signal This signal shows that the upline machine is transferring a board Upon receipt of this signal the printer starts the belts to take in the board NOTES A - Board Leading Edge at Sensor 30.54 B - Board Trailing Edge at Sensor Technical Reference Manual Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Sanyo Downline Logical Timing Diagram < Transfer Period I/P M/C DEK M/C (O/P from DEK M/C) Run Signal Downline M/C (I/P to DEK M/C) Run Signal I/P M/C DEK M/C (O/P from DEK M/C) Ready Signal Downline M/C (I/P to DEK M/C) PCB Requirement Signal DEK M/C I/P M/C PCB (O/P from DEK M/C) Transfer Signal A B DEK M/C Output Sensor DEK M/C Belts Running < Transfer Period Sanyo Downline Logical Timing Diagram Signal Name Definition I/P M/C Run Signal This signal informs the downline machine that the printer is in automatic operation, ie initialized When this signal is off, the downline machine stops after completing the current board Run Signal This signal informs the printer that the downline machine is in automatic operation I/P M/C Ready Signal This signal shows that the printer is ready to start processing a board PCB Requirement This signal informs the printer that the downline is ready to receive a board A board transfer is only possible when this signal is on Signal I/P M/C PCB Transfer Signal This signal shows that the printer is transferring a board Upon receipt of this signal the downline machine starts the belts to take in the board NOTES A - Board Leading Edge at Sensor Chapter Issue Jan 08 B - Board Trailing Edge at Sensor Technical Reference Manual 30.55 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Sanyo Upline Interface Cable OV 17 Pin 15 - VLED Out (+24V) 33 50 OV Pin 10 - Run Signal Pin 42 - PCB Transfer Signal Pin 41 - VLED In (+24V) Pin 26 - Ready Signal Pin 36 - Output Machine Run Signal 37 18 Pin 34 - Output Machine PCB Requirement Signal View on Arrow A PLA PLB A B DEK Machine 50 Way D-type Sanyo Upline Plug Pin - Output Machine Run Signal Pin - Output Machine PCB Requirement Signal Pin - Run Signal Pin - PCB Transfer Signal Pin - Ready Signal Pin - VLED In (+24V) 10 Pin - VLED Out (+24V) View on Arrow B 30.56 Technical Reference Manual Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT Sanyo Downline Interface Cable OV Pin 15 - VLED Out (+24V) 17 33 50 OV Pin 10 - Run Signal Pin 42 - PCB Requirement Signal Pin 41 - VLED In (+24V) OV 37 Pin - Input Machine Ready Signal Pin 36 - Input Machine Run Signal 18 Pin 34 - Input Machine PCB Transfer Signal View on Arrow A PLA PLB A B DEK Machine 50 Way D-type Sanyo Downline Plug Pin - Run Signal Pin - PCB Requirement Signal Pin - Input Machine Run Signal 10 Pin - Input Machine PCB Transfer Signal Pin - Input Machine Ready Signal Pin - VLED In (+24V) Pin - VLED Out (+24V) Pin 10 - GND View on Arrow B Chapter Issue Jan 08 Technical Reference Manual 30.57 FOREIGN MACHINE INTERFACE MULTI-INTERFACE UNIT 30.58 Technical Reference Manual Chapter Issue Jan 08 ... (I/P to DEK M/C) DEK M/C (O/P from DEK M/C) Permission DEK M/C Belts Running Released Upline M/C (I/P to DEK M/C) DEK M/C Input Sensor DEK M/C Board At Stop Sensor DEK M/C (O/P from DEK M/C)... < Transfer Period A B DEK M/C Output Sensor Board Available DEK M/C (O/P from DEK M/C) Board Not Available Downline M/C (I/P to DEK M/C) Machine Ready Machine Not Ready DEK M/C Belts Running... Upline FOREIGN MACHINE INTERFACE FMI POD Fuji Interface Fuji Schematic Chapter Issue Jan 08 FOREIGN MACHINE INTERFACE FMI POD Fuji Logical Timing Diagram DEK M/C (O/P from DEK M/C) Board Request DEK