Tài liệu SML Specifi er‘s Manual pdf

DRAINAGE TECHNOLOGY SML Specifi er‘s Manual Düker cast iron drainage pipe systems for building drainage L L L t made in Germany Düker SML Pipe System 2 3 TABLE OF CONTENTS General Information page Application, features, planning, guarantee and quality 5 – 8 Fire protection 9 – 12 Noise protection 13 Material properties 15 01 SML Delivery Programme SML pipes and fittings – construction dimensions 17 SML pipes 17 SML reducers 18 SML down pipe supports and bearing rings 18 SML bends 19 – 21 SML offsets/S-bends 22 – 23 Bends combinations 23 – 24 SML branches and installation examples 25 – 29 SML inspection pipes 30 SML plugs 30 SML siphons, installation examples and combinations 31 – 33 SML rain water stand pipes 33 SML adapter with clamp flange and wall flange 34 SML pipe with wall flange 34 SML roof penetration 34 – 35 SML wash basin connecting bends 36 Rubber connectors 37 WC connectors and connection examples 37 – 41 SML boss pipes 42 SML connectors 42 Connecting SML pipes to other soil pipes 43 02 Couplings Programme Dükorapid ® coupling 45 MLetec ® Rapid coupling 45 Rapid Inox coupling 46 Rapid MSM coupling 46 CV coupling 47 CE coupling 47 CE dual ring coupling 48 Ductile cast iron coupling 48 Connect-F Inox coupling 49 Connect-G Inox coupling 49 Kombi grip collar 50 CV grip collar 50 Düker grip collar 51 02 Couplings Programme page Rekord grip collar 51 SVE coupling 52 Düker EK Fix Coupling 52 Konfix Multi coupling 53 Multiquick coupling 53 Transition coupling 54 Düker fire protection link BSV 90 54 SML couplings – fields of application 55 03 Assembly and Installation Instructions Assembly and installation regulations 57 – 58 Dükorapid ® coupling 59 Rapid Inox coupling 59 MLetec ® Rapid coupling 59 Rapid MSM coupling 59 CV/CE coupling 60 Ductile cast iron coupling 60 Connect-F Inox coupling 61 Connect-G Inox coupling 61 Kombi grip collar EK 62 Düker grip collar 62 CV grip collar 62 Rekord grip collar 62 SVE coupling 63 Düker EK Fix Coupling 64 Konfix Multi coupling 64 Multiquick coupling 65 Transition coupling 66 Cutting of pipe ends 67 04 Laying Instructions Imbedding cast iron pipes in concrete 69 General rules for fixing SML pipes 70 – 71 Flow capacities 72 Aquaperfect ® siphonic system 74 – 77 Application, Features, Planning 4 APPLICATION, FEATURES, PLANNING 5 Areas of Application The European standard EN 877 is valid for prefabricated parts of cast iron pipes for construction - normally as non-pressure pipe- lines - of building drainage systems as well as connecting drains. The nominal diameter range covers DN 40 up to and including DN 600. This standard contains requirements for material, dimensions and tolerances, mechanical features, composition, standard coatings for cast iron pipes, fittings and accessories. Further it contains functional requirements for all prefabrica- ted parts including couplings. It is valid for pipes, fittings and accessories which are manufactured by casting process, no matter which type, or from cast parts, and for the corresponding couplings. Düker SML drainage pipe systems are in accordance with this standard and exceed its requirements by far in many respects. Also the demands of DIN 19522 and ISO 6594 are sur- passed. The Material Features Düker drainage pipe systems are manufactured of grey cast iron GG according to EN 1561 - type at least EN-GJL-150 (formerly GG 15 according to DIN 1691) which means an iron and carbon alloy with high graphite content which is integrated in lamella form and finely distributed within the metallic base compound. This Düker-typical crystalline structure gives the material high strength, wear and temperature resistance, excellent corrosion resistance, and a very high damping capacity. Düker SML drai- nage pipes distinguish themselves by robustness, durability, fire resistance and silent operation – even without special insulation or soundproofing. SML Coating The SML drainage pipes are coated with a reddish brown base coat on the outside according to the current standard. On the inside, the pipes are provided with a permanent cross-linked epoxy coating which distinguishes itself by high resistance against chemical and mechanical influences. The features of this high-quality coating go beyond the requirements of EN 877. This particularly protects Düker SML drainage pipe systems against domestic effluents which are becoming increasingly aggressive because of the new regulation that rain water and waste water must be disposed of separately, which means that pipe coatings are facing new challenges. The Düker hot perma- nent mould entrifugal casting process used in the production of our pipes guarantees a uniform, non-porous interior coating with fully cross-linked, elastic and epoxy material. It also makes for an extremely smooth interior surface. SML fittings are given an interior and exterior dip coating with high proof cross-linked epoxy. Planning and Installation Planning and installation of SML pipelines follow the technical regulations and stipulations of • EN 12056 Gravity drainage systems inside buildings • EN 752 Drain and sewer systems outside buildings • EN 1610 Construction and testing of drains and sewers and other applicable European, national or local standards and regulations. Applicable Product Standards Düker SML meets the requirements of • ISO 6594 • EN 877 • DIN 19522 and other international standards. 6 APPLICATION, FEATURES, PLANNING Excerpt from the test criteria Table 1-3. from RAL-GZ 698 Approvals Düker SML is officially approved in Australia No. WMKT 20057 Czech Republic No. J-30-20817-04 Finland No. YM 110/6221/2006 France (NF) No. 4/1-01 Germany No. 110001436/01/01 Hungary No. A-725/2004 Norway No. 0401 and 0408 Russia No. POCC DE. E01.B34909 Sweden No. 0041/04 Switzerland No. 23005 Ukraine No. UA1.070.0075668-09 United Kingdom BBA Agrément No. 04/4189 and numerous other countries. CE Conformity In 2008, the relevant product standard EN 877 for cast iron drainage pipe systems became a so-called harmonised standard. This means that it now contains an annex ZA with details about the product cha- racteristics and testing required for CE marking. The manufacturers are now required to apply the CE marking to their products as per EN 877 in order to confirm the product‘s suitability for the free trade inside the EU. The CE marking re- places certain national marks such as the German „Ü“ conformity mark. The manufacturers have been granted a certain period of time to organize the new marking. This period may vary between coun- tries; in Germany it expired on 31 August 2009. The application of the CE marking must be based on a conformity declaration issued by the manufacturer. The Düker conformity declaration can be downloaded from www.dueker.de. However, unlike former “Ü” mark, the CE marking on cast iron drainage pipe products is not based on any third-party quality tests. All tests (with the exception of a fire test for the European classification „non-combustible“) are carried out and confirmed only by the manufacturer himself. For this product, the CE mar- king is not an effective statement about product quality. GEG Quality Association Cast Iron Drainage Technology In order to fulfil the increasing safety requirements of our partners in plumbing, trade, planning and authorities, the Euro- pean cast iron pipe industry as well as suppliers of accessories founded the IZEG. IZEG and the integrated quality associati- on GEG award a RAL quality label to cast iron drainage pipes and fittings that have passed a number of tests defined in the RAL GEG quality directives. Those awarded with the RAL GEG quality label are subject to an initial test as well as regular third-party surveillance by an authorized institute. The requirements for this label are consi- derably higher than those of EN 877, particularly regarding the resistance of the inside coating. Unlike the CE marking, this qua- lity label guarantees users a permanently high product quality. Additional requirements for the testing of interior coatings Medium/solution concentration pH-value duration of test temperature in °C Phosphoric acid 25% 1.0 72h 40 Acetic acid 10% 2.0 48h 25 Hydrogene pyroxide solution 10% 3.5 48h 25 Sulphuric acid 0.1 N 1.0 30d 50 Lactic acid 1% 2.0 48h 25 Citric acid 5% 1.5 30d 50 Waste water according to EN 877 7.0 30d 50 Natriumhydrogencarbonat 0.1N 11.4 30d 50 Salt water 5.6 10d 50 (Completely desalted) water 6.4 30d 50 Salt spray 1500h 35 N= normal solution; d=days; h= hours 7 APPLICATION, FEATURES, PLANNING Cost Considerations Cost comparisons between SML pipeline systems and alternative materials must not only compare the cost of pipe per meter. An evaluation must also consider the following advantages of SML: • Easy and fast installation with no specialists required; normal plumber’s skills are sufficient. • No special equipment required. • No costly fire protection collars. • Lower fire insurance premiums. • Fewer brackets due to superior stability. • No thermal expansion sockets. • No calculation of deflection legs with anchored and sliding fixings. • Excellent sound absorption, no overall noise insulation or additional noise protection walls necessary. • High resistance to positive and negative pressure, axial restraint up to 10 bar possible, therefore no need to change material in sensitive areas. • Lower maintenance costs for damages by use or vandalism. • Full recyclability means lower removal costs at the end of the lifetime of the building. Düker QM System as per EN ISO 9001:2008 Düker was one of the first companies of the trade to achieve the ISO 9001 certification and was even awarded the „Bava- rian Quality Award“ in 1999. This quality award encourages us to continue doing what we started decades ago: keeping the quality standard of cast iron drainage pipes at a high level with continual new ideas, dependable system solutions and first-class finish of our products. SML Drainage Pipe Systems - Guarantee Düker guarantees that the pipes, fittings and couplings supplied have been manufactured in accordance with the standards and approvals valid at the time of manufacturing. In the case of defects, Düker will, during a period of 5 years, replace the defective parts free of charge. Without specific agreement, Düker will not accept liability for consequential losses. SML Drainage Pipe Systems and Environmental Protection Grey cast iron - the material from which Düker SML pipes are manufactured - is 100 % recyclable. Pipe cuttings can be inclu- ded in the recycling circle without any trouble of waste disposal, also because the coating is free of benzo(e)pyrene and other environmentally dangerous chemicals. 8 Fire Protection 9 FIRE PROTECTION Why Use Cast Iron Drainage Pipe Systems for Fire Protection? Non-Combustibility Düker drainage pipes consist of grey cast iron with lamellar graphite and are certified to correspond to EN 877. Annex F of EN 877 says that Cast iron products in accordance with this European Standard are non-flammable and non-combustible. When exposed to fire they will maintain their functional characteristics and integrity for several hours, i.e. their walls will remain impervious to flames and gases and there will be no fracture, collapse or significant deformation. The integrity of connections through walls and cei- lings is maintained. In order that the pipeline can be installed openly, the following conditions must be fulfilled: • thickness of outer coating no more than 0.5 mm • minor combustible materials for joints and clamps are admissible (rubber gaskets) • pipes must be fixed with metal plugs • possible insulations must be made of non-combustible material Thermal Loads With Düker drainage pipes it is not necessary to consider thermal loads - defined as the energy quantity emitted by a material by combustion. In necessary gangways a maximum of 7 kWh/m used to be allowed, but the latest German regulations forbid any thermal load in gangways and escape routes. For comparison: polyethylene (PE) emits 12 kWh per kg, fuel oil 11.7 kWh per kg. Smoke Generation If installed with couplings whose rubber gaskets are completely covered by stainless steel collars (e.g. Dükorapid®), the pipe system remains closed in case of fire. Any smoke generated by heat effects on the inner coating remains in the pipeline and is then evacuated through the ventilation openings over the roof. For comparison: 10 kg of polyethylene (PE) or polypropylene (PP) generate approx. 23,000 m³ of poisonous smoke consisting of carbon monoxide, carbon dioxide and soot. With that quantity, 100 large apartments with 100 m³ each can be filled with enough smoke to leave the inhabitants no chance of survival.* *taken from Bernd Prümer „Brandschutz in der Haustechnik“ Gentner Verlag Length Expansion The length expansion coefficient of cast iron is only 0.0105 mm/(m·K). In case of a temperature change of 50 K and a pipeline length of 10 m, the length expansion is only 5.25 mm. This expansion is compensated by the normal couplings. For comparison: A 10 m polyethylene pipe in the same circum- stances has a length expansion of 45 mm. Therefore special expansion compensators are required. 10 FIRE PROTECTION European Fire Protection Standards for Building Products Reaction to Fire The term „reaction to fire“ describes how much heat, smoke etc. a building product contributes to a fire. Düker SML pipes and fittings have been tested against • EN 13823 Reaction to fire tests for building products; Single Burning Item Test (SBI Test) • EN ISO 1716 Fire technical testing of building products – Determination of calorific potential. Based on the results of these tests, the Düker SML pipe system was classified as per EN 13501-1 Fire classification of construc- tion products and building elements - Part 1: Classification using data from reaction to fire tests The Düker SML pipe system has been certified to correspond to A1 non-combustible. A1 is the best existing reaction to fire classification as per EN 13501-1. For A1, the further criteria s (for smoke generation) and d (for flaming droplets) do not apply. Fire Resistance Fire resistance indicates how well and how long a building component can hold back the fire and prevent it from penetrating from one room to another. For pipelines, this feature is tested as per EN 1366-3 fire resi- stance tests for service installations – Part 3: Penetration seals. For pipe penetrations through ceilings and walls, the basic criteria are: E integrity (capacity to remain intact) I insulation (capacity to maintain a low temperature on the unexposed side of the building element) A pipe sealing fulfilling these criteria for e.g. 30 minutes will be classified EI 30. It is up to the local or national building authorities to define which classification is required in the various building types. Typical fire ratings in many countries are EI 90 or EI 120. It is also up to the national authorities in Europe to define how existing national fire ratings correspond to the new European ratings. For cast iron drainage pipelines, the „E“ criterion is easy to pass. On condition that Rapid couplings are used in the area of fire- rated penetrations, the pipeline will remain intact even in a fire. However, in order to fulfil the „I“ criterion, special measures may have to be taken. There are approved solutions with certified fire ratings for cast iron drainage pipe systems, some of which we will present to you here. Wall or Ceiling Penetrations In general, any openings must be kept as small as possible. The opening remaining after pipe installation must be closed with a non-flammable building material. Even if there is no EI rating, we do not recommend to simply use cement mortar or concrete, as this causes structure-borne sound transmission. We recommend to use mineral wool with a density of 90 kg/m³ and a fusion temperature ≥ 1000 °C. The distance from the outer pipe edge to the wall opening should be: • no more than 50 mm in case of closing with mineral wool • no more than 15 mm in case of intumescent material If a branch is required directly above the ceiling, we recommend to use branches with long spigot, which facilitate the application of the mineral wool. However, it is entirely admissible to place a coupling in the ceiling. 50 1550 [...]... 100 x 50 X kg item no 91 2,2 232445 X 88° X SML Bends 88° with high heel SML bend with high heel 88° DN 100 x 50 X A kg item no 195 2,4 235529 58 X 88° 21 SML DELIVERY PROGRAMME 01 x SML S-Bends offset = 65 mm SML S-bend 65 mm DIN 19522 L x L DN X L kg item no 100 70 2,5 662864 205 L L xx L x x 5° x x 65 65 L 5° SML S-Bends offset = 130 mm x x SML S-bend 65 mm DIN 19522 DN X L kg item no 100... X4 X5 kg item no X2 X1 SML P-Siphons with 50 mm vent L X4 X3 H X5 X2 X1 SML S-Siphons plain SML S-siphon X1 X3 100 401 285 140 35 210 291 - 9,5 236013 with 50 mm vent H DN L H plain L 100 401 320 140 35 210 291 34 9,6 236011 X2 X4 SML S-Siphons with 50 mm vent L X5 H X1 X3 X2 X4 SML Plain Traps SML plain trap A X2 3° X1 32 DN A X2 X3 kg item no 100 300 80 8,0 100261 310 01 SML DELIVERY PROGRAMME... 133 489 65 65 xx 45° A x x 22 45° 130 x x x A 30° x xx L x x 30° SML S-Bends A made of 2 SML bends 30° x L x x x x 26 50 L L K K x 50 80 x 70 L L 162 x 27 A 40 15° X A L 50 15° DN 45 ° L x Fitting/bend combinations L 45° 130 SML S-Bends offset = 200 mm L 5° x x ° 130 x SML DELIVERY PROGRAMME 30° x x 01 L 130 SML S-Bends made of 2 SML bends 45° A X A L 50 50 74 174 70 60 85 205 243 125 80 117... length X1 SML Short Radius Access Bends 88° SML short radius access bend 88° DN X kg item no 100 110 3,3 100268 150 145 6,1 232741 x x SML Long Radius Bends 88° with/without access SML long radius bend 88° DN X1 X2 R kg kg item no item no with access without access with access without access SML Bends 88° with vent 100 230 230 150 5,5 5,1 100262 235125 150 245 245 150 - 7,8 - 235126 SML bend with... thermal insulation moisture barrier roof SML- Rohr D1 K B DE D1 SML connection with short socket D2 DN D1 D2 L M 150 D2 SML Connections with short socket and inserted rubber profile seal M DE kg item no 125,5 250 40 110 3,3 662194 172 151,5 250 42,5 135 4,6 662204 150 201 178,5 250 45 160 6,1 662214 L 144 125 SML pipe 100 DE SML connections at the bare ceiling SML pipe imbedded in concrete, where the... into the base pipe b w a 31 SML DELIVERY PROGRAMME SML Anti-Siphon Traps with cleaning trap below 01 SML anti-siphon trap L DN L H 50 175 255 70* 245 312 X1 209 240 X2 80 80 X3 146 201 kg 3,0 4,6 item no 238374 238375 X3 100 281 80 261 10,8 238373 316 374 H X2 X1 * obsolete model Cleaning trap: DN 50 with one bolt, DN 70 and DN 100 with two bolts SML P-Siphons plain SML P-siphon X1 X2 X3 X4 X5 kg... down pipe to a horizontal pipe and vice versa X1 SML Bends 135° for ventilation SML bend 135° for ventilation DIN 19522 DN X 100 312 r x x ** dimensions for maximum cut-back L K (see installation hint on page 24) 20 x L x 45 ° L 67 K K** L kg item no 100 5,0 662774 150 X1 44° 01 SML DELIVERY PROGRAMME X3 X1 X3 SML flow-calming bend 88° DIN 19522 X2 SML Flow-calming Bends 88° 44° with 250 mm steadying... X3 X3 150 x 125* SML Double Branches 70° X2 DN 1 DN 1 X3 L 1,6 1,9 K X3 45° 8 DN 2 8° DN 1 170 155 K K X1 L DN 3 70 100 100 L X2 X2 ° X2 DN 2 100 110 LX 1 L X1 DN 3 70 L DN 2 DN 1 70 55 125 x 125* X 2 45° 88° X4 X3 L X1 X5 X2 100 x 50* DN 1 X2 X1 DN 50 x 50 ° X3 70 X3 01 X1 X3 SML Branches 70° 26 45° 8 8° DN 2 X2 X1 L X5 SML DELIVERY PROGRAMME L DN 2 DN 1 01 SML DELIVERY PROGRAMME SML Branches 88°... applicable to use a different coating such as Düker MLK-protec resistance exceeding EN 877 15 01 16 SML DELIVERY PROGRAMME 01 SML DELIVERY PROGRAMME coupling pipe t Construction dimensions: Pipe diameter Wall thicknesses Insertion lengths (sealing zone) Pipe weights Surface DE e fitting SML pipes and SML fittings (EN 877 and DIN 19 522) nominal diameter exterior diameter wall thickness ØD insertion... DN 1 235158 4,0 200 x 200 Lx X5 L X1 L X2 X3 SML Double Branches 88° entry angle 45° 3,4 235 150 x 100 130 115 150 x 125 DN 1 147 5 8 128 4° 8° 150 x 150 158 142 DN 3 45° 205 130 125 x 125 45° 88° DN 2 125 110 150 x 50 A DN 1 94 125 B K L 27 SML DELIVERY PROGRAMME SML Branches 88° with long spigot entry angle 45° 45° 88° DN 1 DN 100 x 100 L X4 SML single branch 88° long DIN 19522 X1 X2 X3 L . Material properties 15 01 SML Delivery Programme SML pipes and fittings – construction dimensions 17 SML pipes 17 SML reducers 18 SML down pipe supports. SML bends 19 – 21 SML offsets/S-bends 22 – 23 Bends combinations 23 – 24 SML branches and installation examples 25 – 29 SML inspection pipes 30 SML