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Microsoft Word S0205 02 B DESCRIPTION OF ANTICORROSIVE COATING FOR BURIED WELDED PIPE doc THANG LONG 2x300MW THERMAL POWER PLANT PROJECT Owner THANG LONG POWER PLANT JOINT STOCK COMPANY Owner Consultant FICHTNER GmbH ＆ Co KG EPC Contractor WUHAN KAIDI ELECTRIC POWER ENGINEERING CO , LTD EPC Engineering Designer SOUTHWEST ELECTRIC POWER DESIGN INSTITUTE CO , LTD Document Title DESCRIPTION OF ANTICORROSIVE COATING FOR BURIED WELDED PIPE EPC Contract No 291210EPCTLP KD Design Stage DESIGN Docume.
THANG LONG 2x300MW THERMAL POWER PLANT PROJECT THANG LONG POWER PLANT Owner JOINT STOCK COMPANY Owner Consultant FICHTNER GmbH ＆ Co KG WUHAN KAIDI ELECTRIC POWER EPC Contractor ENGINEERING CO., LTD SOUTHWEST ELECTRIC POWER EPC Engineering Designer DESIGN INSTITUTE CO., LTD Document Title: DESCRIPTION OF ANTICORROSIVE COATING FOR BURIED WELDED PIPE EPC Contract No : Document No : 291210/EPC/TLP-KD 50-F416S- S0205-02 Design Stage: Rev No : DESIGN B Modified according to Owner’s 10.Jan.2016 25 SEP 2015 First issue 张雄 李贵雷 李贵雷 徐明 Rev Date Description Prepared Checked Reviewed Approved comments CONTENTS General The characteristics of international coating .2 Paint system and requirement Surface Preparation Requirements to the application process .11 Requirements of inspection 12 Requirements to patch and touch up 14 Storage and transportation .14 Annex……………………………………………………………… 14 General 1.1 Summarize Because of high performance, easy to application, good cost performance, high volume solid epoxy coating always used to replace coal-tar coating Coal-tar coating comprised the compound to cause cancer and is restricted in many country, Soft film and bad mechanical performance High volume solid epoxy have low VOC and low effect to environment，excellent water resistant, excellent adhesion and good application performance, can provide good anti-corrosion performance。 High volume solid epoxy coating had be used in a lot of coal power projects and nuclear power plants In this specification, Akzonobel International paint company high volume solid epoxy coating is chosen to give application requirement as an example of epoxy coating To insure the quality of coating application, the coating supplier should provide technical service people when coating is applied The service life of protective coating is: exterior and interior > 20years If other same type epoxy coating is adopted, the rated technical requirements for manufactory should be followed 1.2 Abbreviations DFT Dry Film Thickness WFT Wet Film Thickness TDFT Total Dry Film Thickness SSPC Steel Structures Painting Council ISO International Standard Organization NACE National Association of Corrosion Engineer 1.3 Standards References ISO12944-1998 Paints and varnishes - Corrosion protection of steel structures by protective paint systems ISO 4624-2002 Paints and Varnished - Pull-off test for adhesion ISO 8501-1 2007 Preparation of steel substrates before application of paints and related products - Visual assessment of surface cleanliness The characteristics of international coating International coating is two components, low VOC, high volume solid epoxy coating It is environment friendly coating Four types of international coating are introduced as below according to the of manufacturer data（more detail information is referred to part 9-annex）: (1) Interseal670HS is a type epoxy coating of low VOC, two component high build, high solids, low surface toleration It has passed the certification of NSI/NSF Standard 61 NSF Certification is for tanks greater than 100 gallons (378½ liters) and greater than 5cm’s pipeline That’s means it could be used in drinkable water and provides excellent anti-corrosive protection in industrial, coastal structures, pulp and paper plants, bridges and off shore environments in both atmospheric exposure and immersion service (2) Interzone278 is a type epoxy coating of two component, high solids It is suitable for pipeline and splash zone both fresh water and sea water And it could get 500μm in single layer (3) Interthane990 is a type finish coating of two component acrylic polyurethane Its characteristic is a high UV resistance and good color retention It is used to give excellent durability and long term recoat ability (4) Intercrete 4840 is a type coating of polymer modified cementitious coating Its pressure of pulling off test is very high, and is used for protecting external surfaces of pipe jacking (5).The technical index of epoxy coating should satisfied the requirement below Surface tolerant Item Unit Volume Solid % ≥82 ≥80 Touch Dry (25℃) Hour ≤5 ≤4 Hard Dry(25℃) Hour ≤18 ≤16 Impact Cm ≥50 ≥50 Pull off Test MPa ≥5 ≥5 epoxy coating Epoxy coating Paint system and requirement 3.1 Structure and requirement for coating Paint system is designed according to the data of manufacturer Table 3.1-1 Structure and requirement for coating No Anticorrosion Level corrosive environment DFT Coating layer (μm) Protected pipes Primer: Interzone 278 Im2-Sea or Topcoat: Interzone anticorrosion(external brackish Welded Steel -Epoxy Coating of pipe immersed in water pipe Im3-Soil soil) Protected by 300μm -Epoxy Coating Extra enhanced 278 300μm Remarks both cathodic External surfaces of CW pipes immersed in soil protection and coating system Design Total:600μm life>20years External surfaces of Welded Steel pipe immersed in soil as follow Enhanced anticorrosion(external of pipe immersed in steel pipe Primer: Im3-Soil Interzone service water pipe 278 300μm -Epoxy Coating fire water pipe coal contaminated water pipe soil) emergent oil discharge pipe reclaimed water pipe, etc Design life>20years No Anticorrosion Level corrosive DFT Coating layer environment Topcoat: Interzone (μm) Protected pipes Remarks 278 300μm -Epoxy Coating Total:600μm Primer: interseal 670HS- Surface tolerant 200μm epoxy Welded Steel pipe Enhanced Intermediate: anticorrosion Im2-Sea or 670HS- Surface tolerant brackish epoxy water Topcoat: Interseal 200μm 670HS- Surface tolerant 200μm (Internal surfaces of steel pipe) Interseal Internal surfaces of CW pipes epoxy Total:600μm Protected by both cathodic protection and coating system Design life>20years No Anticorrosion Level corrosive Coating layer environment Primer: DFT 150μm epoxy Welded Steel pipe Intermediate: (External surfaces of outdoor above ground Interseal outdoor follow: 150μm epoxy service water pipe fire water pipe Topcoat: Interthane 990- steel pipe) External surfaces of above ground steel pipe as 670HS- Surface tolerant C5-M Remarks interseal 670HS- Surface tolerant Normal anticorrosion Protected pipes (μm) Surface tolerant epoxy 60μm Design life>20years coal contaminated water pipe reclaimed water pipe pipe support and hanger, etc Total:360μm Welded Steel pipe External surfaces of indoor steel Normal anticorrosion (External surfaces of indoor above ground C4 Primer: interseal 670HSSurface tolerant epoxy 220μm steel pipe) pipe as follow：: Design service water pipe life>20years fire water pipe Topcoat: Interthane 990Surface tolerant epoxy coal contaminated water pipe 60μm reclaimed water pipe No Anticorrosion Level corrosive environment Coating layer DFT (μm) Total:280 Protected pipes Remarks pipe support and hanger, etc Primer: Intercrete 4840- Welded Steel pipe Polymer Enhanced 500μm cementitious coating anticorrosion （External surfaces of Modified Im3-Soil pipe jacking） Topcoat: Intercrete 4840Polymer Modified 500μm pipe jacking construction Design segment of CW pipe life>20years cementitious coating Total:1000μm Primer: interseal 670HS- Galvanized steel pipe Surface tolerant epoxy Enhanced Topcoat: interseal 670HS- anticorrosion(external of pipe immersed in Im3-Soil Surface tolerant epoxy 150 150 External surfaces of steel pipe immersed in soil as follow service water pipe fire water pipe coal contaminated water pipe soil) Total:300μm emergent oil discharge pipe reclaimed water pipe, etc Design life>20years No Anticorrosion Level corrosive Coating layer environment Primer: Galvanized steel pipe 670HS- Surface tolerant (External surfaces of epoxy outdoor above ground Protected pipes Topcoat: Interthane 990- Remarks External surfaces of indoor steel 100μm pipe as follow: service water pipe Surface tolerant epoxy steel pipe) (μm) interseal Normal anticorrosion C5-M DFT 60μm fire water pipe Design life>20years coal contaminated water pipe Total:160μm reclaimed water pipe, etc External surfaces of indoor steel Galvanized steel pipe Normal anticorrosion (External surfaces of indoor above ground Topcoat: Interthane 990C4 Surface tolerant epoxy 60μm pipe as follow：: service water pipe fire water pipe steel pipe) Total:60μm Notes: 1、The drawings for cathodic protection of CW pipes refer to volume 50-F416S-S0206 coal contaminated water pipe reclaimed water pipe, etc Design life>20years Interseal® 670HS Surface Tolerant Epoxy SURFACE PREPARATION The performance of this product will depend upon the degree of surface preparation The surface to be coated should be clean, dry and free from contamination Prior to paint application all surfaces should be assessed and treated in accordance with ISO 8504:2000 Accumulated dirt and soluble salts must be removed Dry bristle brushing will normally be adequate for accumulated dirt Soluble salts should be removed by fresh water washing Abrasive Blast Cleaning For immersion service, Interseal 670HS must be applied to surfaces blast cleaned to Sa2.5 (ISO 8501-1:2007) or SSPC-SP10 However, for atmospheric exposure best performance will be achieved when Interseal 670HS is applied to surfaces prepared to a minimum of Sa2.5 (ISO 8501-1:2007) or SSPC-SP6 Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate manner A surface profile of 50-75 microns (2-3 mils) is recommended Hand or Power Tool Preparation Hand or power tool clean to a minimum St2 (ISO 8501-1:2007) or SSPC-SP2 Note, all scale must be removed and areas which cannot be prepared adequately by chipping or needle gun should be spot blasted to a minimum standard of Sa2 (ISO 8501-1:2007) or SSPC-SP6 Typically this would apply to C or D grade rusting in this standard Ultra High Pressure Hydroblasting/Abrasive Wet Blasting May be applied to surfaces prepared to Sa2.5 (ISO 8501-1:2007) or SSPC-SP6 which have flash rusted to no worse than Grade HB2.5M (refer to International Hydroblasting Standards) or Grade SB2.5M (refer to International Slurry blasting Standards) It is also possible to apply to damp surfaces in some circumstances Further information is available from International Protective Coatings Aged Coatings Interseal 670HS is suitable for overcoating a limited range of intact, tightly adherent aged coatings Loose or flaking coatings should be removed back to a firm edge Glossy finishes may require light abrasion to provide a physical ‘key’ See Product Characteristics section for further information APPLICATION Mixing Material is supplied in two containers as a unit Always mix a complete unit in the proportions supplied Once the unit has been mixed it must be used within the working pot life specified (1) Agitate Base (Part A) with a power agitator (2) Combine entire contents of Curing Agent (Part B) with Base (Part A) and mix thoroughly with power agitator Mix Ratio 5.67 parts : 1.00 part by volume Working Pot Life 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F) hours hours hours hour Airless Spray Recommended Tip range 0.45-0.58 mm (18-23 thou) Total output fluid pressure at spray tip not less than 176 kg/cm2 (2,500 p.s.i.) Air Spray Recommended Gun (Pressure Pot) Air Cap Fluid Tip DeVilbiss MBC or JGA 704 or 765 E Brush Recommended Typically 100-125 microns (4-5 mils) can be achieved Roller Recommended Typically 75-100 microns (3-4 mils) can be achieved Thinner International GTA220 (or GTA415) Cleaner International GTA822 (or GTA415) Work Stoppages Do not allow material to remain in hoses, gun or spray equipment Thoroughly flush all equipment with International GTA822 Once units of paint have been mixed they should not be resealed and it is advised that after prolonged stoppages work recommences with freshly mixed units Clean Up Clean all equipment immediately after use with International GTA822 It is good working practice to periodically flush out spray equipment during the course of the working day Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time, including any delays All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation Page of Thinning is not normally required Consult the local representative for advice during application in extreme conditions Do not thin more than allowed by local environmental legislation. Interseal® 670HS Surface Tolerant Epoxy PRODUCT CHARACTERISTICS For water immersion service, surface preparation to a minimum of Sa2.5 (ISO 8501-1:2007) or SSPC-SP10 followed by application of multi-coats of Interseal 670HS to a total minimum dry film thickness of 250 microns (10 mils) is required Colours derived from chromascan bases as the first coat of a specification for immersion service is not recommended Maximum film build in one coat is best attained by airless spray When applying by methods other than airless spray, the required film build is unlikely to be achieved Application by air spray may require a multiple cross spray pattern to attain maximum film build Low or high temperatures may require specific application techniques to achieve maximum film build If salt water is used in the wet blast process the resulting surface must be thoroughly washed with fresh water before application of Interseal 670HS With freshly blasted surfaces a slight degree of flash rusting is allowable, and is preferable to the surface being too wet Puddles, ponding and accumulations of water must be removed Interseal 670HS may be applied to suitably sealed or primed concrete; contact International Protective Coatings for further advice on specification and primers Interseal 670HS is suitable for overcoating intact, aged alkyd, epoxy and polyurethane systems However, this product is not recommended where thermoplastic coatings such as chlorinated rubbers and vinyls have previously been used Please consult International Protective Coatings for alternative recommendations Surface temperature must always be a minimum of 3°C (5°F) above dew point Level of sheen and surface finish is dependent on application method Avoid using a mixture of application methods whenever possible In common with all epoxies Interseal 670HS will chalk and discolour on exterior exposure However, these phenomena are not detrimental to anti-corrosive performance Premature exposure to ponding water will cause a colour change, especially in dark colours Interseal 670HS can be used as a non-skid deck system by modification with addition of GMA132 (crushed flint) aggregate Application should then be to a suitably primed surface Typical thicknesses will be between 500-1,000 microns (20-40 mils) Preferred application is by a suitable large tip hopper gun (e.g Sagola 429 or Air texture gun fitted with a 5-10 mm nozzle) Trowel or roller can be used for small areas Alternatively, a broadcast method of application can be used Consult International Protective Coatings for further details Interseal 670HS is certified to NSF/ANSI Standard 61 (selected colours only) Consult International Protective Coatings for further details Certification is for tanks greater than 100 gallons (378.5 litres), for pipes which are inches (15 cm) in diameter or greater and for valves which are inches (5 cm) in diameter or greater Low Temperature Curing A winter grade curing agent is also available to enable more rapid cure at temperatures less than 10°C (50°F), however this curing agent will give an initial shade variation and more rapid discoloration on weathering Interseal 670HS is capable of curing at temperatures below 0°C (32°F) However, this product should not be applied at temperatures below 0°C (32°F) where there is a possibility of ice formation on the substrate Overcoating Interval Interseal 670HS with Self Temperature Touch Dry Hard Dry Overcoating Interval with recommended topcoats Min Max ● Max † Min Max ● Max † -5ºC (23ºF) 24 hours 72 hours 72 hours 12 weeks Extended* 72 hours 84 hours 12 weeks 0ºC (32ºF) 16 hours 56 hours 56 hours 10 weeks Extended* 42 hours 54 hours 10 weeks 5ºC (41ºF) hours 36 hours 36 hours weeks Extended* 36 hours 48 hours weeks 10ºC (50ºF) hours 24 hours 24 hours weeks Extended* 16 hours 24 hours weeks ● Refers to situations where immersion is likely to occur † Refer to atmospheric service only * See International Protective Coatings Definitions & Abbreviations Touch dry times shown above are actual drying times due to chemical cure, rather than physical set due to solidification of the coating film at temperatures below 0°C (32°F) Note: VOC values quoted are based on maximum possible for the product taking into account variations due to colour differences and normal manufacturing tolerances Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will also affect VOC values determined using EPA Method 24 SYSTEMS COMPATIBILITY Interseal 670HS will normally be applied to correctly prepared steel substrates However, it can be used over suitably primed surfaces Suitable primers are: • Intercure 200 • Interplus 356 • Intergard 269 • Interzinc 315 • Interplus 256 Where a cosmetically acceptable topcoat is required the following products are recommended: • • • • Intercryl 530 • Interfine 878 Intergard 740 • Interthane 990 Interfine 629HS • Interfine 979 Interthane 870 Other suitable primers/topcoats are available Consult International Protective Coatings Page of Interseal® 670HS Surface Tolerant Epoxy ADDITIONAL INFORMATION Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the following documents available at www.international-pc.com: • Definitions & Abbreviations • Surface Preparation • Paint Application • Theoretical & Practical Coverage Individual copies of these information sections are available upon request SAFETY PRECAUTIONS This product is intended for use only by professional applicators in industrial situations in accordance with the advice given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers All work involving the application and use of this product should be performed in compliance with all relevant national, Health, Safety & Environmental standards and regulations In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice PACK SIZE Unit Size Part A Part B Vol Pack Vol 20 litre 17 litre 20 litre litre US gal 4.25 US Gal US Gal 0.75 US Gal For availability of other pack sizes, contact International Protective Coatings SHIPPING WEIGHT (TYPICAL) STORAGE Unit Size 20 litre US gal Shelf Life Part A 30.8 kg 64.9 lb Pack 3.7 litre US gal Part B 3.5 kg 6.8 lb 12 months minimum at 25°C (77°F) Subject to re-inspection thereafter Store in dry, shaded conditions away from sources of heat and ignition Protect from frost Important Note The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk All advice given or statements made about the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application of the product Therefore, unless we specifically agree in writing to so, we not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted by law) any loss or damage arising out of the use of the product We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose All products supplied and technical advice given are subject to our Conditions of Sale You should request a copy of this document and review it carefully The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous development It is the user’s responsibility to check with their local representative that this data sheet is current prior to using the product This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document Should there be any discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence Copyright © AkzoNobel, 28/10/2015 All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies www.international-pc.com Page of Interzone 278 E p o x y Product Description A low VOC, two component high build, high solids, epoxy immersion coating Designed to give long term protection in a single coat for immersion service situations A winter curing agent is available to assist faster turn around times in cold conditions Intended Uses A single product, immersion coating system suitable for the storage of fresh or salt water An extremely tough and damage resistant coating that can be applied up to 500um DFT in a single coat Also suitable for certain atmospheric applications where chemical splash and spill resistance to petroleum products, aliphatic solvents, alkalis and other chemical products is required Not suitable for use as a chemically resistant tank lining, or in situations where continuous chemical contact will occur Practical Information for Interzone 278 Colour Black Gloss Level Semi Gloss Volume Solids 83% Typical Thickness 200-500 microns dry equivalent to 240-602 microns wet Theoretical Coverage 2.76 m2/litre at 300 microns d.f.t and stated volume solids Practical Coverage Allow appropriate loss factors Method of Application Airless spray, Brush, Roller Drying Time Regulatory Data Page No of Temperature Touch Dry 10°C 15°C 25°C 40°C 12 hours hours hours hours (50°F) (59°F) (77°F) (104°F) Flash Point Base (Part A) 65°C 48 hours 30 hours 16 hours hours 14 days 10 days days 48 hours Mixed