sinumerik and sinamics equipment for machine tools pdf

© Siemens AG 2010 SINUMERIK & SINAMICS Equipment for Machine Tools Motion Control Answers for industry www.EngineeringEBooksPdf.com © Siemens AG 2010 CD-ROM for Catalog NC 61 · 2010 E86060-K4460-A101-B3-7600 SIMATIC ST 70 Products for Totally Integrated Automation and Micro Automation E86060-K4670-A101-B2-7600 SIMATIC HMI Human Machine Interface Systems ST 80 E86060-K4680-A101-B6-7600 SIMATIC NET Industrial Communication IK PI E86060-K6710-A101-B6-7600 SITOP Power Supply SITOP KT 10.1 ITC For CD-ROM, please refer to end of catalog CA 01 E86060-D4001-A510-C8-7600 Industry Mall Catalog and ordering system in the Internet for Automation and Drives www.siemens.com/industrymall 1) / 20 09 Ausrüstungen für Werkzeugmaschinen nd e ru ng e n vo rb e h a lten | Printed in Germany CD-ROM zu Katalog NC 61 · 2010 AG 20 09 |Ä Motion Control Note Installation is not necessary to view the information on this CD-ROM This does not apply, however, when using dimensional drawings in DXF format E86060-K6850-A101-C11) Interactive Catalog Products for Automation and Drives SINUMERIK & SINAMICS Hardware and software requirements: • Intel Pentium GHz or higher • Minimum 512 MB of RAM • Screen resolution 1024 x 768 pixels • CD-Rom drive, at least 16 x • Windows XP/Vista • Acrobat Reader 7.0 or higher • MS Internet Explorer V6.0 or higher (SP2) Start Insert the CD-ROM into the CD-ROM drive The program starts automatically If the AutoRun function is not activated in your system, start file start.hta from the CD-ROM using the Windows Explorer Hotline Please send any questions or suggestions to: docu.motioncontrol@siemens.com E86060-K2410-A111-A7-7600 SITRAIN Training for Automation and Industrial Solutions In the CD-ROM that accompanies Catalog NC 61 · 2010, you will find: • Information about planning/configuring based on the technical documentation; additional technical documentation can be found under: www.siemens.com/automation/doconweb • Dimensional drawings of our motors in PDF/ DXF format or via CAD CREATOR www.siemens.com/cadcreator • Glossary for the explanation of terms and functions • Catalog NC 61 · 2010 in electronic form (PDF format) s en m ie NC 60 S SINUMERIK & SIMODRIVE Automation Systems for Machine Tools © Related catalogs Language: German www.EngineeringEBooksPdf.com © Siemens AG 2010 Motion Control SINUMERIK & SINAMICS Equipment for Machine Tools Catalog NC 61 · 2010 The products and systems described in this catalog are distributed under application of a certified quality and environmental management system in accordance with DIN EN ISO 9001 (Certified Registration No 001258 QM) and DIN EN ISO 14001 (Certified Registration No 001258 UM) The certificates are recognized by all IQNet countries Supersedes: Catalog NC 61 · 2007/2008 Refer to the Industry Mall for current updates of this catalog: www.siemens.com/industrymall The products contained in this catalog can also be found in the electronic catalog CA 01 Order No.: E86060-D4001-A510-C8-7600 Introduction Automation solutions for the machine tool and beyond Overview of functions Export information · CNC controls Operator components for CNC controls Operator panels · Handheld units · Machine control panels · Keyboards · Storage devices · Housing systems HMI software for CNC controls Operator control and programming · Open Architecture · MCIS · Tools Basic components SINUMERIK 802D sl · SINUMERIK 840Di sl · SINUMERIK 840D sl · I/O SINAMICS S120 drive system Engineering software · Control Units · Line/ Motor Modules · Power Modules · DC link components · Supplementary system components Synchronous motors 1PH8/1FT6/1FT7/1FK7 motors · 1FN3/1FN6/1FW6/1FE1/2SP1 motors · Gearboxes · 1FK7-DYA geared motors Asynchronous motors 1PH8/1PH7/1PH4/1PH2 motors · Gearboxes Measuring systems Incremental encoders · Absolute encoders · Mounting accessories Please contact your local Siemens branch © Siemens AG 2010 Connection system MOTION-CONNECT Power cables · Signal cables · DRIVE-CLiQ cables · MPI bus cables · Length code 10 Services and supplementary products Manufacturing Excellence · SINUMERIK Solution Partners · Training · Documentation 11 Appendix Approvals · Indexes · Conditions of sale and delivery · Export regulations 12 www.EngineeringEBooksPdf.com © Siemens AG 2010 0/2 Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com © Siemens AG 2010 Answers for industry Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry In the manufacturing and the process industry In industrial as well as in functional buildings Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions The industry software enables our industry customers to optimize the entire value chain – from product design and development through manufacture and sales up to after-sales service Our electrical and mechanical components offer integrated technologies for the entire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries Our technology platform TIP offers robust solutions for power distribution The high quality of our products sets industry-wide benchmarks High environmental aims are part of our eco-management, and we implement these aims consistently Right from product design, possible effects on the environment are examined Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances) As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources The best example are our energy-efficient drives with energy savings up to 60 % Check out the opportunities our automation and drive solutions provide And discover how you can sustainably enhance your competitive edge with us Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com 0/3 © Siemens AG 2010 ERP – Enterprise Resource Planning Management Level MES – Manufacturing Execution Systems Operations Level SIMATIC PCS Process Control (DCS) Industrial Software for • Design and Engineering • Installation and Commissioning • Operation • Maintenance • Modernization and Upgrade • Energy Management Control Level SIMOTION Motion Control System SINUMERIK Computer Numeric Control Field Level PROFIBUS PA 02.03.2009 Process Instrumentation Totally Integrated Automation SIMATIC Sensors HART IO-Link Setting standards in productivity and competitiveness Totally Integrated Automation Thanks to Totally Integrated Automation, Siemens is the only provider of an integrated basis for implementation of customized automation solutions – in all industries from inbound to outbound 0/4 Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com © Siemens AG 2010 Ethernet SIMATIC IT Ethernet SIMATIC WinCC SCADA System Industrial Ethernet Industrial Ethernet SIMATIC NET Industrial Communication SIMATIC Controllers Modular/Embedded/ PC-based SIMATIC HMI Human Machine Interface Safety Integrated Low-Voltage Controls and Distribution PROFINET SIMATIC Distributed I/O SINAMICS Drive Systems PROFIsafe Industrial Ethernet PROFIsafe PROFIBUS ASIsafe AS-Interface Totally Integrated Power KNX GAMMA instabus TIA is characterized by its unique continuity It provides maximum transparency at all levels with reduced interfacing requirements – covering the field level, production control level, up to the corporate management level With TIA you also profit throughout the complete life cycle of your plant – starting with the initial planning steps through operation up to modernization, where we offer a high measure of investment security resulting from continuity in the further development of our products and from reducing the number of interfaces to a minimum The unique continuity is already a defined characteristic at the development stage of our products and systems The result: maximum interoperability – covering the controller, HMI, drives, up to the process control system This reduces the complexity of the automation solution in your plant You will experience this, for example, in the engineering phase of the automation solution in the form of reduced time requirements and cost, or during operation using the continuous diagnostics facilities of Totally Integrated Automation for increasing the availability of your plant Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com 0/5 © Siemens AG 2010 Einführung Notizen ■ 0/6 Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com © Siemens AG 2010 Introduction 1/2 Automation solutions for the machine tool and beyond 1/4 SINUMERIK – the CNC solution with many possibilities 1/5 SINAMICS S120 and motors for machine tools 1/6 Energy efficiency due to targeted energy management 1/7 PROFINET 1/8 SINUMERIK Safety Integrated 1/9 Solutions for shop floor manufacturing 1/10 Solutions for tool making and mold making 1/11 Solutions for the automotive industry 1/12 Solutions for the aerospace industry 1/13 Solutions for medical engineering 1/14 Solutions for materials handling 1/15 SINUMERIK Manufacturing Excellence: Products and services 1/16 Software solutions for Product Lifecycle Management Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com © Siemens AG 2010 Introduction Automation solutions for the machine tool and beyond Always the right CNC equipment With SINUMERIK, Siemens offers a uniform system platform for the automation of machine tools with cost-efficient solutions for different sectors and technologies SINUMERIK is based on the following concept: One CNC system, many possibilities – from the computerized numerical control through drives and motors as far as the complete control cabinet Siemens is always opening up new and better opportunities for implementing machine tools efficiently, innovatively and uniformly Siemens sets the standard in energy efficiency and energy management With PROFINET, demanding real-time communication and IT communication can take place over the same bus SINUMERIK Safety Integrated supports low-cost implementation of safety functions for persons and machines The specific requirements of the respective sectors are fulfilled with well-proven functions, integrated components and supporting services – whether for manufacturing large or small batches of simple or complex parts SINUMERIK operator panel front with machine control panel Siemens constantly strives to achieve the greatest possible benefit for the customer Shop floor manufacturing With ShopMill and ShopTurn, we offer software solutions that are optimized for the requirements of shop floor manufacturing – practice-oriented and user-friendly Tool and mold making In tool making and mold making, stringent demands are placed on surface quality, accuracy and speed This requires a mixture of powerful hardware and intelligent software Automotive industry With TRANSLINE sl, the automation concept for the automotive sector, we offer a modular and flexible system of building blocks Assembly lines are automated with components from a single source, which perfectly interact to perform the respective task Aerospace industry The aerospace industry places strict demands on the efficiency and accuracy of manufacturing For this sector, Siemens also offers a broad spectrum of products and services, such as highend CNC solutions with a tailored functional scope and optimization of the CAD/CAM process chain SINUMERIK 840D sl with SINAMICS S120 Medical engineering Artificial joints, implants and medical instruments must be manufactured with a maximum level of accuracy and quality SINUMERIK supports all the technologies used in medical engineering and can meet even the highest requirements Solutions for materials handling The interoperation of machine tools and handling units is becoming more and more important With our handling solutions, we connect all the machines that operate in a process chain 1FT7 feed motors 1/2 Siemens NC 61 · 2010 www.EngineeringEBooksPdf.com © Siemens AG 2012 Asynchronous motors Dimensional drawings for SIMOTICS M-1PH8 motors SIMOTICS M-1PH8 motors SH 180 – Water cooling ■ Dimensional drawings For motor Dimensions in mm (inches) D400 Shaft Type height DIN IEC a B D450 a1 P D400 b A D450 b1 N D400 c HA c1 LA D450 e1 M f AB f1 T g AC h H k LB m BA 1PH8, types of construction IM B5/IM B35/IM V15, water cooling 180 1PH8184 430 400 450 279 300 350 15 16 350 400 356 384 180 670 123 (16.93) (15.75) (17.72) (10.98) (11.81) (13.78) (0.59) (0.63) (13.78) (15.75) (14.02) (0.20) (15.12) (7.09) (26.38) (4.84) 1PH8186 520 (20.47) 760 (29.92) DE shaft extension Terminal box type Dimensions as for types of construction IM B3/IM V5 Shaft Type height 1PH8184 n AA p2 – s K 73 (2.87) 372 14.5 (14.65) (0.57) w1 C d D d6 – I E 121 (4.76) 65m6 M20 140 (5.51) t GA u F 69 (2.72) 18 (0.71) 1PH8186 k o c1 f1 p3 x1 r p2 øa øb ød p t G_PM21_XX_00051 1PH818 D400 u e h c d6 m D450 f1 øs w1 k c1 n a e b f g o r p3 e1 a1 p2 øb ød p t x1 G_PM21_XX_00015a l h u d6 c 180 DIN IEC m l w1 øs a e n b f g Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 8/55 © Siemens AG 2012 Asynchronous motors Dimensional drawings for SIMOTICS M-1PH8 motors SIMOTICS M-1PH8 motors SH 225 – Water cooling ■ Dimensional drawings For motor Dimensions in mm (inches) Shaft Type height DIN IEC a B b A c HA f AB g AC h H k LB m BA n AA p2 s K 88 (3.46) 462 18.5 (18.19) (0.73) – w1 C 1PH8, types of construction IM B3/IM V5, water cooling 225 1PH8224 445 356 18 (17.52) (14.02) (0.71) 446 474 225 (17.56) (18.66) (8.86) 1PH8226 545 (21.46) 875 (34.45) 1PH8228 635 (25.0) 965 (37.99) DE shaft extension 775 154 (30.51) (6.06) Terminal box type 1XB7322 Shaft Type height 225 DIN IEC d6 – d D 1PH8224 I E 149 (5.87) t GA u F p HD p3 – 1XB7422 r LL x1 AG p HD 1XB7700 p3 – r LL x1 AG p HD p3 – r LL 75m6 M20 140 79.5 20 579 577 197 258 634 632 230 303 683 666 310 295 (5.51) (3.13) (0.79) (22.80) (22.72) (7.76) (10.16) (24.96) (24.88) (9.06) (11.93) (26.89) (26.22) (12.20) (11.61) 1PH8226 1PH822 k o x1 r ød p2 p t h u c d6 m l 8/56 w1 øs a e Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com n b f g p3 G_PM21_XX_00049 1PH8228 x1 AG © Siemens AG 2012 Asynchronous motors Dimensional drawings for SIMOTICS M-1PH8 motors SIMOTICS M-1PH8 motors SH 225 – Water cooling ■ Dimensional drawings For motor Dimensions in mm (inches) Shaft Type height DIN IEC a B a1 P b A b1 N c HA c1 LA e1 M f AB f1 T g AC h H k LB m BA n AA p2 – w1 C 88 (3.46) 462 149 (18.19) (5.87) 1PH8, types of construction IM B5/IM B35/IM V15 D550, water cooling 225 1PH8224 445 550 356 450 18 (17.52) (21.65) (14.02) (17.72) (0.71) 1PH8226 545 (21.46) 872 (34.33) 1PH8228 635 (25.00) 962 (37.87) DE shaft extension 20 (0.79) 500 446 (19.69) (17.56) (0.20) 474 225 (18.66) (8.86) 770 144 (30.31) (5.67) Terminal box type Dimensions as for types of construction IM B3/IM V5 Shaft Type height d6 – d D 1PH8224 75m6 M20 I E t GA u F 140 (5.51) 79.5 (3.13) 20 (0.79) 1PH8226 1PH822 f1 k c1 o r p3 e1 a1 p2 øb ød p t x1 G_PM21_XX_00015a 1PH8228 h u d6 c 225 DIN IEC m l w1 øs a e n b f g Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 8/57 © Siemens AG 2012 Asynchronous motors Dimensional drawings for SIMOTICS M-1PH8 motors SIMOTICS M-1PH8 motors SH 280 – Water cooling ■ Dimensional drawings For motor Dimensions in mm (inches) DE shaft extension Shaft Type height DIN IEC a B b A c f LA/HA AB g AC h H k LB m BA n AA p2 – s K w1 C d6 – d D I E t GA u F 1PH8, types of construction IM B3/IM V5, water cooling 280 1PH8284 684 457 21 (26.93) (17.99) (0.83) 556 588 280 1134 220 (21.89) (23.15) (11.02) (44.65) (8.66) 1PH8286 794 (31.26) 1244 (48.98) 1PH8288 924 (36.38) 1374 (54.09) 105 574 24 190 95m6 M24 170 100 25 (4.13) (22.60) (0.94) (7.48) (6.69) (3.94) (0.98) Terminal box type 1XB7322 Shaft Type height 280 DIN IEC 1PH8284 p HD 1XB7422 p3 – r LL 709 716 197 (27.91) (28.19) (7.76) x1 AG p HD 258 724 (10.16) (28.5) p3 – 1XB7700 r LL x1 AG 731 230 (28.78) (9.06) p HD 1XB7712 p3 – r LL x1 AG 303 770 777 310 (11.93) (30.31) (30.59) (12.2) p HD p3 – r LL x1 AG 318 820 827 377 370 (12.52) (32.28) (32.56) (14.84) (14.57) 1PH8286 1PH8288 1PH828 o x1 r p2 ød h u d6 c p t m l 8/58 w1 øs a e Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com n b f g p3 G_PM21_XX_00050 k © Siemens AG 2012 Asynchronous motors Dimensional drawings for SIMOTICS M-1PH8 motors SIMOTICS M-1PH8 motors SH 280 – Water cooling ■ Dimensional drawings For motor Dimensions in mm (inches) Shaft Type height DIN IEC a B a1 P b A b1 N c HA c1 LA e1 M f AB f1 T g AC h H i2 EB k LB m BA n AA p2 – s K 105 (4.13) 574 24 (22.60) (0.94) 1PH8, types of construction IM B5/IM B35/IM V15 D660, water cooling 280 1PH8284 684 660 457 550 21 (26.93) (25.98) (17.99) (21.65) (0.83) 24 (0.94) 600 556 (23.62) (21.89) (0.24) 1PH8286 794 (31.26) 1244 (48.98) 1PH8288 924 (36.38) 1374 (54.09) DE shaft extension 588 280 140 (23.15) (11.02) (5.51) 1134 220 (44.65) (8.66) Terminal box type Dimensions as for types of construction IM B3/IM V5 Shaft Type height 1PH8284 m BA n AA s K w1 C d D d6 – 220 (8.66) 105 (4.13) 24 (0.94) 190 (7.48) 95m6 M24 I E t GA u F 170 (6.69) 100 (3.94) 25 (0.98) 1PH8286 1PH8288 f1 k o c1 r p3 p2 øa øb ød p t x1 G_PM21_XX_00052 1PH828 e u h d6 c 280 DIN IEC m l w1 øs a e n b f g Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 8/59 © Siemens AG 2012 Asynchronous motors Notes 8/60 Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com © Siemens AG 2012 Measuring systems 9/2 9/2 9/3 Built-on optoelectronic rotary encoders Absolute encoders with PROFINET IO Accessories Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com © Siemens AG 2012 Measuring systems Built-on optoelectronic rotary encoders Absolute encoders with PROFINET IO ■ Function ■ Technical specifications (continued) Absolute encoders with PROFINET IO 6FX2001-5.N Code type • Sampling Gray • Transfer Binary, PROFINET Cycle time 100 ms Parameterization capability • Resolution per revolution 8192 • Total resolution 16384 • Preset Yes • Counting direction Yes • Speed signal Yes • Limit switches No • Isochronous mode Yes Absolute encoders with PROFINET IO • Internode communication No In plants with a large number of encoders, encoders with PROFINET IO are more advantageous due to the reduced wiring overhead The encoders with PROFINET IO are parameterizable, additionally have two ports and support the RT and IRT operating modes Online parameterization Yes PNO certificate Yes Supported profiles PNO encoder profile V4.1 Accuracy  79 arcsec with 8192 steps  ½ LSB) Friction torque (at 20 °C) (68 °F)  0.01 Nm (0.08 lbf-in) Starting torque (at 20 °C) (68 °F)  0.01 Nm (0.08 lbf-in) ■ Technical specifications Absolute encoders with PROFINET IO 6FX2001-5.N Operating voltage Up on encoder 10 30 V DC Shaft loading capacity • n > 6000 rpm Current consumption, approx • Single-turn 400 130 mA (< W) - Axial 10 N (2.25 lbf) • Multi-turn 400 130 mA (< W) - Radial at shaft extension 20 N (4.50 lbf) Interface PROFINET IO with RT/IRT Clock input ports IRT - Axial 40 N (8.99 lbf) ports IRT - Radial at shaft extension 110 N (24.73 lbf) Data output 105 rad/s2 Short-circuit strength Yes Angular acceleration, max Data transfer rate 100 Mbit/s Moment of inertia of rotor LED for diagnostics Yes (green/red/yellow) • Solid shaft 1.90 10-6 kgm2 (16.82 ì 10-6 lbf-in-s2) ã Hollow shaft 2.80 10-6 kgm2 (24.78 × 10-6 lbf-in-s2) 5800 rpm Vibration (55 … 2000 Hz) to EN 60068-2-6  100 m/s2 (328 ft/s2) - Single-turn 12000 rpm - Multi-turn 6000 rpm Shock acc to EN 60068-2-27 Max speed • n 6000 rpm • Electrical - At  bit accuracy • Mechanical Cable length to downstream electronics, max.1) 100 m (328 ft) Connection × M12 plug connectors, 4-pole for PROFINET ports × M12 plug connector, 4-pole for operating voltage Resolution  2000 m/s2 (6562 ft/s2) • ms  1000 m/s2 (3281 ft/s2) Degree of protection acc to DIN EN 60529 (IEC 60529) • Without shaft input IP67 • With shaft input IP64 Ambient temperature • Single-turn 13 bit (8192 steps) • Multi-turn 27 bits (8192 steps  16384 revolutions) Frame According to PNO encoder profile V4.1 Class 1, Class 2, Class 3, Class Standard frames 81/82/83/84 Siemens frame 860 1) • ms • Operation Weight, approx • Single-turn 0.4 kg (0.88 lb) • Multi-turn 0.5 kg (1.1 lb) EMC Tested in accordance with DIN EN 50081 and EN 50082 Approvals, according to CE, cULus Observe the max permissible cable length of the connected module 9/2 -40 +85 °C (-40 +185 °F) Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com © Siemens AG 2012 Measuring systems Built-on optoelectronic rotary encoders Absolute encoders with PROFINET IO Accessories ■ Selection and ordering data Description ■ Selection and ordering data Order No Description • Synchro flange Solid shaft 6FX2001-5F N 7 Power connecting cable Pre-assembled cable for power supply of the absolute encoders with PROFINET IO with M12 plug connector and M12 plug socket, A-coded, 4-pole • Clamping flange Solid shaft 6FX2001-5QN 7 • Torque arm Hollow shaft mm/10 mm/12 mm/15 mm (0.31 in/0.39 in/0.47 in/0.59 in) 6FX2001-5WN 7 Absolute encoders with PROFINET IO Power supply 10 30 V DC Radial connection Resolution • Single-turn 8192 steps/revolution (13 bit) • Multi-turn 8192 steps/revolution, 16384 revolutions (27 bit) Order No • Length: m (6.56 ft) • Length: m (9.84 ft) • Length: m (16.41 ft) • Length: 10 m (32.81 ft) • Length: 15 m (49.22 ft) 6XV1801-5DH20 6XV1801-5DH30 6XV1801-5DH50 6XV1801-5DN10 6XV1801-5DN15 IE connecting cable Pre-assembled signal cable for absolute encoders PROFINET IO with M12 plug connector and RJ45 connector, D-coded, 4-pole • Length: m (6.56 ft) • Length: m (9.84 ft) • Length: m (16.41 ft) • Length: 10 m (32.81 ft) • Length: 15 m (49.22 ft) 6XV1871-5TH20 6XV1871-5TH30 6XV1871-5TH50 6XV1871-5TN10 6XV1871-5TN15 IE FC RJ45 Plug 145 (1 unit) × RJ45 connector with rugged metal enclosure and FC connection technology, 145° cable outlet 6GK1901-1BB30-0AA0 IE FC M12 Plug PRO (1 unit) M12 connector with metal enclosure and FC connection technology, axial cable outlet, D-coded 6GK1901-0DB20-6AA0 IE FC TP Trailing Cable × (Type C) 6XV1840-3AH10 4-wire, shielded, PROFINET-compliant, TP installation cable for trailing cable use, sold by the meter Max length: 2000 m (6562 ft) Minimum order: 20 m (65.62 ft) Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 9/3 © Siemens AG 2012 Measuring systems Notes 9/4 Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 10 © Siemens AG 2012 Connection system MOTION-CONNECT 10/2 Overview 10/4 10/4 Introduction General information 10/7 Power cables for SINAMICS S120 Power cables for SIMOTICS S-1FT7/ -1FK7/SIMOTICS M-1PH8 motors with SPEED-CONNECT connector Power cables for SIMOTICS S-1FT7/ -1FK7/SIMOTICS M-1PH8 motors with full-thread connector Extensions for power cables with SPEED-CONNECT or full-thread connector Power cables for SIMOTICS M-1PH8 motors with terminal box Power cables for SIMOTICS L-1FN3 motors Power cables for SIMOTICS L-1FN6 motors Power cables for SIMOTICS T-1FW6 motors 10/9 10/11 10/14 10/15 10/17 10/18 10/19 10/20 10/23 10/24 10/25 10/25 Signal cables for SINAMICS S120 DRIVE-CLiQ signal cables without 24 V DC cores MOTION-CONNECT DRIVE-CLiQ signal cables with 24 V DC cores Signal cables for motors with SPEED-CONNECT/ full-thread connector Signal cables for motors with full-thread connector 10/27 10/29 Order number code Length code 10/30 Connection overviews 10/41 Accessories for power and signal cables Power connector Power and signal connectors for SIMOTICS T-1FW6 built-in torque motors Mounting flange HF (high-frequency) clamp DRIVE-CLiQ cabinet bushing (RJ45) DRIVE-CLiQ cabinet bushing (M12) DRIVE-CLiQ coupler 10/41 10/41 10/42 10/42 10/43 10/43 10/44 Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com © Siemens AG 2012 Connection system MOTION-CONNECT Overview Cable For motor MOTION-CONNECT 500 MOTION-CONNECT 800PLUS Dynamic requirements SIMOTICS Average High Page Environmental requirements Average High UL/CSA ✔ ✔ Halogen-free – ✔ RoHS ✔ ✔ S-1FT7 ✔ ✔ 10/9 S-1FK7 ✔ ✔ 10/10 M-1PH808 M-1PH810 ✔ ✔ 10/9 L-1FN6 – ✔ 10/18 S-1FT7 ✔ ✔ 10/11 10/13 S-1FK7 ✔ ✔ 10/13 M-1PH808 M-1PH810 M-1PH813 ✔ ✔ 10/11, 10/13 L-1FN3 – ✔ 10/17 T-1FW6 – ✔ 10/19 Power cables with SPEED-CONNECT connector Power cables with full-thread connector Extensions for power cables with SPEED-CONNECT or full-thread connector S-1FT7 ✔ ✔ 10/14 S-1FK7 ✔ ✔ 10/14 M-1PH808 M-1PH810 M-1PH813 ✔ ✔ 10/14 L-1FN3 – ✔ 10/17 L-1FN6 – ✔ 10/18 T-1FW6 – ✔ 10/19 ✔ from 35 mm2 ✔ to 16 mm2 10/15, 10/16 Power cables for motors with terminal box M-1PH808 M-1PH810 M-1PH813 M-1PH816 ✔ = Possible – = Not possible 10 10/2 Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com © Siemens AG 2012 Connection system MOTION-CONNECT Overview Cable For motor MOTION-CONNECT 500 MOTION-CONNECT 800PLUS Dynamic requirements SIMOTICS Average High Page Environmental requirements Average High UL/CSA ✔ ✔ Halogen-free – ✔ RoHS ✔ ✔ S-1FT7 ✔ ✔ 10/24 S-1FK7 ✔ ✔ 10/24 M-1PH8 ✔ ✔ 10/24 L-1FN3 ✔ ✔ 10/24 L-1FN6 ✔ ✔ 10/24 T-1FW6 ✔ ✔ 10/24 ✔ 10/24 ✔ ✔ 10/24 S-1FK7 ✔ ✔ 10/25 M-1PH808 M-1PH810 M-1PH813 ✔ ✔ 10/25 MOTION-CONNECT DRIVE-CLiQ signal cables DRIVE-CLiQ signal cables for connecting third-party direct measuring systems Direct measuring systems with DRIVE-CLiQ interface from third parties ✔ Extensions for connecting third-party direct measuring systems With DRIVE-CLiQ interface Signal cables with SPEED-CONNECT connector Extensions for signal cables with SPEED-CONNECT connector S-1FK7 ✔ ✔ 10/25 M-1PH808 M-1PH810 M-1PH813 ✔ ✔ 10/25 S-1FT7 ✔ ✔ 10/25 S-1FK7 ✔ ✔ 10/25, 10/26 M-1PH8 ✔ ✔ 10/25, 10/26 L-1FN3 – ✔ 10/25, 10/26 L-1FN6 – ✔ 10/25, 10/26 T-1FW6 – ✔ 10/25, 10/26 S-1FT7 ✔ ✔ 10/25 S-1FK7 ✔ ✔ 10/25, 10/26 M-1PH8 ✔ ✔ 10/25, 10/26 L-1FN3 – ✔ 1) 10/25 Signal cables with full-thread connector Extensions for signal cables with full-thread connector ✔ = Possible – = Not possible MOTION-CONNECT 700 1) Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 10/3 10 © Siemens AG 2012 Connection system MOTION-CONNECT Introduction General information ■ Overview ■ Function MOTION-CONNECT cables are suitable for use with many different types of machine tools and production machinery The following variants of MOTION-CONNECT cable are available as fully-assembled power and signal cables or sold by the meter: • MOTION-CONNECT 500 - Cost-effective solution for predominantly fixed installation - Suitable for low mechanical loading - Tested for travel distances of up to m (16.41 ft) • MOTION-CONNECT 800PLUS - Meets requirements for use in cable carriers - Suitable for high mechanical loading - Oil resistance - Tested for travel distances of up to 50 m (164 ft) ■ Benefits G_NC01_XX_00289 The cables must be removed from the drum without twisting, i.e the cables must be unwound and must never be lifted over the drum flange in loops Pre-assembled MOTION-CONNECT cables provide high quality and perfect, system-tested functionality SPEED-CONNECT Fast, stable and reliable connections can be made with the new, pre-assembled cables with SPEED-CONNECT connectors With a short rotation as far as the stop, the lock nut of the connector secures the connection The cables with SPEED-CONNECT connectors supplement the established range of MOTION-CONNECT cables with fullythreaded connectors ■ Application MOTION-CONNECT cables are intended for use in machines They are not suitable for building technology applications or outdoor installation MOTION-CONNECT cables are tested in a cable carrier with horizontal travel distance and are also designed for cable carrier installation They are not self-supporting The pre-assembled cables can be ordered in length units of 10 cm (3.94 in) and can be extended, if necessary When cable lengths (basic cables and extensions) are determined for the systems and applications described in this catalog, the technically permissible maximum cable lengths (e.g 25 m (82 ft)) specified in the catalog must be observed Malfunctions can occur if longer cables are used G_NC01_XX_00291 To maximize the service life of the cable carrier and cables, cables in the carrier made from different materials must be separated by spacers in the cable carrier The spacers must be filled evenly to ensure that the position of the cables does not change during operation The cables should be distributed as symmetrically as possible according to their weights and dimensions Cables with very different outer diameters should also be separated by spacers When inserting pre-assembled cables into the cable carrier, not pull at the connector, as this may damage the strain relief or cable clamping The cables must not be fixed in the cable carrier They must be freely movable Siemens AG assumes no liability for correct transmission of signals or power in this case Compatibility between SPEED-CONNECT and full-thread connectors: 10 Connector on motor with external thread Connector with cap nut on cable Compatibility SPEED-CONNECT SPEED-CONNECT ✔ SPEED-CONNECT Full thread ✔ Full thread Full thread ✔ Full thread SPEED-CONNECT – 10/4 G_NC01_XX_00290 The cables must be able to be moved without applying force in particular in the bending radii of the carrier The specified minimum bending radii must be adhered to The cable fixings must be attached at both ends at an appropriate distance away from the end points of the moving parts in a dead zone Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com © Siemens AG 2012 Connection system MOTION-CONNECT Introduction General information ■ Function (continued) ■ Characteristics for MOTION-CONNECT 800PLUS The shaded area beneath the characteristic represents the potential range of use for the cables The characteristics represent the tested operating points Acceleration G_NC01_XX_00292 G_NC01_EN_00456 50 m/s² 40 30 20 Cables must be installed in accordance with the instructions supplied by the cable carrier manufacturer v = 300 m/min 10 MOTION-CONNECT cables are tested in a cable carrier The cables are attached at one end by means of strain relief to the moving ends of the cable carrier Strain relief is applied over a wide area of the cable jacket surface without crimping the cable MOTION-CONNECT 800PLUS 10 15 20 25 30 35 40 45 50 m 55 Traversing path Acceleration for signal and power cables MOTION-CONNECT 800PLUS up to 16 mm2 Notes: If, for example, pre-assembled cables are installed in a cable carrier in such a way that the connector would inhibit assembly, pre-assembled cables without assembled connector can also be supplied (power and signal cables1)) In this case, the contacts of the cables are crimped and the connector enclosure is supplied separately After installing the cables, the customer assembles the connector enclosure In case of vibration load and with horizontal or vertical cable entries, we recommend that the cable is additionally fixed if between the cable strain relief on the cable carrier and the terminal at the motor part of the cable is hanging loose or is not routed To prevent machine vibrations being transmitted to the connectors, the cable should be fixed at the moving part where the motor is mounted Acceleration G_NC01_EN_00457 50 m/s² 40 MOTION-CONNECT 800PLUS 30 20 300m/min v =v =300 m/min 10 0 2.5 7.5 10 12.5 15 17.5 20 m 22.5 Traversing path Acceleration for power cables MOTION-CONNECT 800PLUS with 25 mm2, 35 mm2 and 50 mm2 Representation in connection overviews Symbol Explanation Connector with pin contacts Connector with socket contacts Exposed core ends Cable not included in the scope of delivery Cable must be supplied by the customer 10 1) Not applicable to DRIVE-CLiQ signal cables Siemens NC 61 N · August 2012 www.EngineeringEBooksPdf.com 10/5 ... Automation Systems for Machine Tools © Related catalogs Language: German www.EngineeringEBooksPdf.com © Siemens AG 2010 Motion Control SINUMERIK & SINAMICS Equipment for Machine Tools Catalog NC... stations (Plug and Run) Safety functions for the protection of personnel and machines with SINUMERIK Safety Integrated SINUMERIK 802D sl – the CNC system for standard machines • The compact and economical... processes and CNC equipment must be tuned to each other and must comply with the demands for quick and easy programming and operation and efficient machining The quality standards are high and must