LLFP onshore training
Onshore LLFP Training 1 Workbook 1. Power point Presentation 2. Competency Forms • Q&A form Assessor copy (will get an electronic copy) • Q&A form Operator copy will be in Livelink • Pre-use form assessor copy (will get an electronic copy) 3. Network Contact Information Contents of this workbook Onshore LLFP Training 2 Training Outline Roles and Responsibilities Will learn what the LLFP’s roles and responsibilities are. OPS0055 Rev 1.0 Will learn the need to know information from the standard to perform job. Competency Assessments Learn step by step Pre-use inspections and how to use checklist for assessment Learn how to give assessments for QO level progression, safe operation, and check documentation Test new operators/existing operators with an audit checklist Regulatory Paperwork LLFP will have to spot check to make sure that all of the paperwork for lifting and hoisting is being filled out properly. • Instructed on being the field representative for the lifting and hoisting group · Learn about the Q & A section in Livelink and about the LLFP network · Learn to entry/verify that the authorization level for QO’s are in TRNDB and what the procedure is for that process · Verify that operators/riggers have current and required training to perform their job tasks · Check contractors paperwork for compliance with the Standard Onshore LLFP Training 3 Local Lifting Focal Point (LLFP) Roles and Responsibilities Per OPS0055 Rev. 1.0 • Attend LLFP workshops and required training. • Conduct field competency assessments for offshore pedestal and/or mobile QOs, core personnel, and call-outs. • Ensure Lifting and Hoisting training data for personnel in his/her workgroup is input into SEPCo’s Training Database. • Perform crane competency level progression evaluations. • Act as field representative for Lifting and Hoisting group (a.k.a. Crane Group) in the Operations Services Department. • All lifting that is performed on-site is under your authority. Onshore LLFP Training 4 Purpose & Applicability Purpose To prevent incidents associated with lifting and hoisting, this standard establishes Shell Exploration and Production Company’s (SEPCo) requirements for the: • operation, maintenance, testing, certification, inspection, and design of lifting equipment, and • the competency and qualifications of individuals involved with these operations. Note: Design requirements in this standard are not inclusive. Applicability This standard applies to work performed on: • SEPCo installations, • leases, or • right-of-ways. This standard also applies to work performed during: • road, • marine, or • aviation operations supporting this work. This standard does not apply to lifting operations performed with helicopters. Onshore LLFP Training 5 Document Organization and Navigation Onshore LLFP Training 6 Document Organization and Navigation This standard is organized into the following chapters: • Introduction • Operational Requirements • Testing and Inspection • Maintenance and Repair of Lifting Equipment • Design Requirements (not all inclusive) • Competency • Document Administration • Appendices Additionally, the diagram on page one depicts sections and subsections. The hyperlinks within this diagram can be used to navigate the document. Introduction Lifting and Hoisting 2 Operational Requirements Introduction 12 0 Overview 12 Lift Planning 13 0 Overview 13 0 Lift Risk Categorization Table 14 0 General Requirements 16 Lifting Appliances 18 0 Overview 18 0 Offshore Pedestal Cranes 19 0 Mobile Cranes 21 0 Gin Pole Trucks / Derricks 23 0 Articulating Boom Crane 24 0 Overhead Cranes 25 0 Aerial Platforms 26 0 Powered Industrial Trucks 27 0 Hoists, Jacks, and Winches 28 0 Beam Clamps 29 0 Fixed Lifting Points 30 Lifting Accessories 31 0 Overview 31 0 Slings 32 0 Below the Hook 33 0 Rigging Hardware 34 Lifted Equipment 35 0 Overview 35 0 Miscellaneous 36 0 Personnel Work Baskets 37 0 Lifted Equipment Going Offshore 38 Design Requirements Introduction 71 Lifting Appliances 72 Lifting Accessories 75 Lifted Equipment 79 Testing and Inspection Introduction 41 Testing and Inspection Matrix 42 Lifting Appliances Supplement 43 Lifting Accessories Supplement 58 Lifted Equipment Supplement 66 Competency Introduction 81 Competency Matrix and Training Course Detail 82 Additional Offshore Ped Crane Competency Requirements 87 Maintenance and Repair Introduction 68 Lifting Appliances 69 Wire Rope 70 Document Administration Miscellaneous 89 0 Overview 89 0 Roles and Responsibilities 90 0 Glossary 95 0 Reference Documents 97 0 Document Approval Sheet 99 Click the links in this TOC to navigate through the Standard. Click at the bottom of the window to return to the TOC. Appendices 0 Introduction 100 0 A: SEPCo Crane Communications 101 0 B: Crane Cab Decals 107 0 C: Structural / Piping Guideline Load Matrix 109 0 D: Pre-Shipping Inspection Checklist 117 0 E: Ten Questions for a Safe Lift 119 0 F: Offshore Pedestal Crane Operator Authorization Level Verification Form 120 OPS0055 Lifting and Hoisting Standard Onshore LLFP Training 7 Summary of Changes in This Revision • Document renamed: Lifting and Hoisting Standard. • Major document reformatting/reorganization. • Man-riding winches on drill floor added to the standard based on ANSI A10.22. • Dedicated Man-riding winches required on rigs. • Container requirements: ISO-type shipping containers MUST NOT BE USED in offshore operations. • All collapsible synthetic rope-type cargo nets and containers are prohibited. • Lift Planning section added. • Appendix added: “Ten Questions for a Safe Lift”. • Lift Risk Categorization Table developed and Work Authorization Levels determined for each category of lifts (i.e. routine, critical, complex, and heavy). • Personnel lifts will now require Safe Work Permit. • Lifts over or within six feet horizontally of active or energized hydrocarbon-containing process equipment are now in the Critical category. • Lifts involving expensive, one-of-a kind, or major facility components whose loss would impact production operations moved to Complex category. • Pre-use inspections of lifting accessories (e.g. slings, shackles, etc.) only require visual inspections (do not require documentation). • Certification of Jacks: an individual test certificate or an OEM letter of conformity is acceptable as per ASME B30.1. • Masterlinks: drop-forged or welded type now acceptable. • Shackles: each shackle body must be legibly and indelibly marked in raised and or stamped letters now acceptable. • Overhead Cranes: Training requirements for personnel certification for Floor Operated Cranes and Cab-Operated and Pulpit Operated Cranes aligned to ASME B30.2 requirements. • Multi-leg sling sets: The reference to using a “Masterlink” assembly (i.e. Masterlink fitted with two smaller links) has been removed. • Record keeping – Inspection Documentation for offshore pedestal cranes is required to be kept onboard for current year plus three (3) and archived for five (5). • DSP high-visibility vest: Orange-only requirement has been removed (other colored high-visibility vests are acceptable). • Stingers used for pre-slung loads must be hooked directly to the Masterlink of the sling set attached to the load, i.e. no sling must be attached between the stinger hook and the Masterlink. • Helicopter operations crane cab decal changes to reflect doc revision. • Local Lifting Focal Point no longer required to be a current Level 2 Operator. • QO and QP: new definitions added. Reference Page 3 OPS0055 Onshore LLFP Training 8 Summary of Changes in This Revision • Lift Sponsor is now person-in-charge of the lift – new definition and roles and responsibilities added. • PIC now referred to as SEPCo/Contractor Supervisor. • Testing and Inspection Matrix updated. • Spider definition and requirements added. • Articulating Boom Crane (e.g. Autocrane) information added to Operating, Design, Testing and Inspection, and Competency chapters. Applies to Articulating Boom Cranes 5 tons or less, over 5 tons – Mobile Crane. • Competency section updated. • Updated Competency Matrix. • Training Courses redefined. • Three types of Riggers defined. • Added Training Course Description Matrix. • Updated Offshore Pedestal Crane QO Authorization Level Matrix. • Contractors showing a business need and following OPS0055 training curricula may have their training courses approved as SEPCo-Accepted by the custodian of this standard. • Updated load handling requirements for Pedestal, Mobile, Articulating Boom Cranes, and Gin Pole Trucks/Derricks. • Roles and Responsibilities Table updated. • Appendix added: Structural/Piping Guideline Matrix and Loading Diagrams, which provide guidance on rigging from non-certified beams and pipe work. • Equipment shipped one-way may be exempt from bolt-type anchor shackle requirement. Reference Page 4 OPS0055 Onshore LLFP Training 9 Terms and Definitions Reference Page 95 & 96 OPS0055 Qualified Inspector (QI) A person trained in inspection in accordance with API RP 2D. Qualified Operator (QO) (per API RP 2D) A person designated by the employer or the employer’s representative, who by virtue of his/her knowledge, training and experience, has successfully demonstrated the ability to perform specific duties relating to the subject matter and the work. Includes: • Offshore pedestal crane QOs • Mobile crane operators Glossary Qualified Person (QP) (per ASME) A person who by possession of a recognized degree in applicable field , or certificate of professional standing or who, by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter or work. Includes all lifting appliance operators not listed under QO. SCI Specialist Crane Inspector Onshore LLFP Training 10 Overview Scope: Mobile Cranes Includes mobile cranes powered by internal combustion engines or electric motors, such as: • Crawler Cranes • Locomotive Cranes • Wheel Mounted Cranes The following are not in the scope of this Standard: • Side Boom Tractors • Cranes designed for railway and automobile wreck clearance • Digger Derrick • Cranes designed or used for electrical energized line service • Trolley Boom Cranes • Cranes having a capacity of one ton or less Reference Page 6 OPS0055