SINUMERIK 802DBrief Instructions 11.2000 Edition SINUMERIK 802D 11.2000 Edition Brief Instructions Milling User Documentation SINUMERIK 802D Milling 11.2000 Edition Valid for Control Software version SINUMERIK 802D 1 SINUMERIK® documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the "Remarks" column. Status code in the "Remarks" column: A New documentation. B Unrevised reprint with new Order No. C Revised edition with new status. Edition Order No. Remark 11.00 6FC5298-1AA40-0BP0 A This manual is included in the documentation on CD-ROM (DOCONCD) Edition Order No. Remark 08.01 6FC5298-6CA00-0BG1 C Trademarks SIMATIC ® , SIMATIC HMI ® , SIMATIC NET ® , SIROTEC ® , SINUMERIK ® and SIMODRIVE ® are registered trademarks of Siemens AG. Other names in this publication might be trademarks, whose use by a third party for his own purposes may violate the rights of the registered holder . Further information is available on the Internet under: http://www.ad.siemens.de/sinumerik This publication was produced with WinWord V 7.0 and Designer V 8.0 Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. Subject to technical change without prior notice. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design are reserved. © Siemens AG 2000. All Rights Reserved. Siemens AG 2000. All rights reserved. SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition. 0-5 General Information 11.00 Introduction How to use this booklet This manual is a brief instruction manual which describes all of the important operator control and programming steps. Detailed description of the operator control and programming for Sinumerik 802D: • User Manual, Turning, Order No. 6FC5698-2AA00-0BP0 • User Manual, Milling Order No. 6FC5698-2AA10-0BP0 Description schematic This description is structured as follows: Operator control Prerequisites Operating sequence Programming Programming of the function Meaning of the parameters Explanatory illustration with an example of a workpiece Siemens AG 2000. All rights reserved. 0-6 SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition. List of sections 11.00 List of sections 1. Setting-Up 1-9 Tool offsets and compensation .1-10 Measure tool .1-11 Determine workpiece zero 1-12 Enter the zero offset 1-13 2. Generate/Edit Program 2-15 Set-up/open program 2-16 Insert/edit block .2-17 Copy/insert/delete block .2-18 Search/number the block 2-19 Start/simulate program .2-20 3. Commission/Correct Program 3-23 Select program .3-24 Correct program 3-25 Block search .3-26 Trace machining on the screen 3-27 4. Program Path Data 4-29 Absolute and incremental dimensions, G90, G91 4-30 Zero offset, G54 to G59 4-31 Selection of working plane G17 to G19 4-32 5. Programming Axis Motion 5-33 Rapid traverse, G0 5-34 Linear interpolation, G1 5-35 Circular interpolation, G2/G3 5-36 Circular interpolation through intermediate point, CIP 5-38 Rigid tapping, G331/G332 5-39 Tapping with floating tap holder, G63 .5-40 Polar coordinates G110, G111, G112 .5-41 6. Tool Offsets and Compensation 6-43 Tool call 6-44 Cutter radius path compensation, G41/G42 .6-45 Tool nose radius compensation, G41/G42 .6-46 Approach/exit contour, NORM/KONT .6-47 Move along the contour, G450/G451 6-48 Siemens AG 2000. All rights reserved. SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition. 0-7 11.00 List of sections List of sections 7. Coordinate Systems 7-49 Frame concept 7-50 Shift/rotate coordinates, TRANS/ROT 7-51 Mirroring the coordinate axes, MIRROR .7-52 Increasing/reducing size of contour, SCALE 7-53 8. Programming Preparatory Functions 8-55 Exact stop, G9/G60 .8-56 Feed in continuous path mode, G64 .8-57 Programming the spindle motion 8-58 Subroutine technique 8-59 9. Attachment 9-61 List of M commands 9-62 List of G functions .9-63 Notes 9-68 ♥ Siemens AG 2000. All rights reserved. 0-8 SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition. Siemens AG 2000. All rights reserved. 1-9 SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition. 1. Setting-Up Tool offsets and compensation 1-10 Measure tool 1-11 Determine workpiece zero 1-12 Enter the zero offset 1-13 [...]... reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 2-21 2 Generate/Edit Program 2-22 11.00 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 3 Commission/Correct Program Select program 3-24 Correct program 3-25 Block search 3-26 Trace machining on the screen 3-27 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions. .. reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 3-27 3 Commission/Correct Program 3-28 11.00 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 4 Program Path Data Absolute and incremental dimensions, G90, G91 4-30 Zero offset, G54 to G59 4-31 Selection of working plane G17 to G19 4-32 Siemens AG 2000 All rights reserved SINUMERIK. .. reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 11.00 1 Setting-Up Enter the zero offset OFFSET PARAM Zero offset Select the OFFSET PARAM operating area Select the "Zero offset" menu Select the zero offset using the cursor: • Basis • Selectable (G54 to G59) Enter/change value Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition. .. 11.00 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 2 Generate/Edit Program Set-up/open program 2-16 Insert/edit block 2-17 Copy/insert/delete block 2-18 Search/number the block 2-19 Start/simulate program 2-20 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 2-15 2 Generate/Edit Program 11.00... rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 2-19 2 Generate/Edit Program 11.00 Start/simulate program Start program Prerequisite: The automatic mode is selected The existing program has been opened Select the program which is to Process be processed The program is started using NC start 2-20 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling... All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 5-33 5 Programming Axis Motion 11.00 Rapid traverse, G0 N10 G0 X0 Y0 Z3 X, Y, Z Coordinates of the target point Z Y N10 X Fast tool positioning in rapid traverse for milling 5-34 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 11.00 5 Programming Axis Motion Linear... reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 5 Programming Axis Motion Rapid traverse, G0 5-34 Linear interpolation, G1 5-35 Circular interpolation, G2/G3 5-36 Circular interpolation through intermediate point, CIP 5-38 Rigid tapping, G331/G332 5-39 Tapping with floating tap holder, G63 5-40 Polar coordinates G110, G111, G112 5-41 Siemens AG 2000 All rights reserved SINUMERIK. .. Display all of the tool parameters Cut Set-up additional cuts Search Search for tool New tool Set-up new tool Enter the new values 1-10 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 11.00 1 Setting-Up Measure tool Prerequisite: The tool must be changed-over using the MDA mode Then select the JOG mode If required, select the [M] POSITION [M] POSITION... (toggle key) Set length Set diameter The length and diameter value which are being The diameter of the tool tip is determined and saved Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 1-11 1 Setting-Up 11.00 Determine workpiece zero Prerequisite: The tool must be changed-over using the MDA mode Then select the JOG mode [M] POSITION Measure workpiece... conditions, among others, must be fulfilled to start the program: • There may be no alarms • The feed is enabled • The spindle is enabled 3-24 Siemens AG 2000 All rights reserved SINUMERIK 802D Brief Instructions Milling (BNKF) - 11.00 Edition 11.00 3 Commission/Correct Program Correct program NC Stop Prerequisite: The program is executed in the automatic mode Stop program Program correction Select program . SINUMERIK 802DBrief Instructions 11. 2000 Edition SINUMERIK 802D 11. 2000 Edition Brief Instructions Milling User Documentation SINUMERIK 802D. Siemens AG 2000. All rights reserved. 0-8 SINUMERIK 802D Brief Instructions Milling (BNKF) - 11. 00 Edition. Siemens AG 2000. All rights reserved. 1-9 SINUMERIK