WIRING DIAGRAMS F198-30-05L F198-30-05L Form No F198-30-05L WIRING DIAGRAMS RANGER CONTENTS SECTION TITLE PREVIOUS WIRING DIAGRAMS NEW GI (GENERAL INFORMATION) W (ELECTRICAL WIRING SCHEMATIC) FB (FUSE BLOCK) JB GENERAL INFORMATION (JOINT BOX) 00 X (COMMON CONNECTOR) Y (GROUND POINT) FOREWORD This wiring diagram incorporates the wiring schematics of the RANGER and available optional equipment Actual vehicle wiring may vary slightly depending on optional equipment or local specifications, or both U (DATA LINK CONNECTOR) A (CHARGING SYSTEM/ STARTING SYSTEM) B ENGINE 01 (ENGINE CONTROL SYSTEM) Q (CRUISE CONTROL SYSTEM) All the contents of this manual, including drawings and specifications, are the latest available at the time of printing As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be made available at Ford dealers This manual should be kept up-to-date SUSPENSION — DRIVELINE/AXLE — BRAKES TRANSMISSION/ TRANSAXLE STEERING HEATER, VENTILATION & AIR CONDITIONING (HVAC) RESTRAINTS Ford Motor Company reserves the right to alter the specifications and contents of this manual without obligation or advance notice All rights reserved No part of this book may be reproduced or used in any form or by any means, electronic or mechanical-including photocopying and recording and the use of any kind of information storage and retrieval system-without permission in writing BODY & ACCESSORIES SYSTEM CIRCUIT DIAGRAM/CONNECTOR LOCATIONS For proper repair and maintenance, a thorough familiarization with this manual is important, and it should always be kept in a handy place for quick and easy reference O (ANTI-LOCK BRAKE SYSTEM) H (EC-AT CONTROL SYSTEM) N 02 03 04 05 (ELECTRIC POWER STEERING SYSTEM) 06 G 07 (AIR CONDITIONING SYSTEM) S (SEAT BELT/AIR BAG SYSTEM) 08 C (GAUGE CONTROL SYSTEM) D (WIPER SYSTEM) E (EXTERIOR LIGHTING SYSTEM) F (SIGNAL SYSTEM) I (INTERIOR LIGHTING SYSTEM) J (AUDIO SYSTEM) 09 K (DOOR/WINDOW SYSTEM) L (MIRROR SYSTEM) M (SUNROOF SYSTEM) P (POWER SEAT SYSTEM) T Ford Motor Company (SECURITY AND LOCKS SYSTEM/OPTION) ALPHABETICAL INDEX APPLICATION: This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN) shown on the following page AI (ALPHABETICAL INDEX) AI © 2005 Ford Sales & Sarvice PRINTED IN THAILAND, DEC 2005 F198-30-05L Form No F198-30-05L VEHICLE IDENTIFICATION NUMBERS (VIN) (CHASSIS NUMBERS) MNB BS****** MNB DS****** MNB LS****** MNB US****** Form No F1A1-10-05L SYSTEM INDEX 00 GENERAL INFORMATION R READING WIRING DIAGRAMS VEHICLE IDENTIFICATION NUMBER (VIN) CODE .2 VEHICLE IDENTIFICATION NUMBERS (VIN) CONTENTS OF WIRING DIAGRAMS GROUND POINTS SYSTEM CIRCUIT DIAGRAM/CONNECTOR DIAGRAM ROUTING DIAGRAM HARNESS SYMBOLS WIRING COLOR CODE SYMBOLS .10 ABBREVIATIONS USED IN THIS MANUAL 12 P ELECTRICAL SYSTEM GENERAL PROCEDURES 14 E F C G 08 RESTRAINTS 10 AIR BAG SYSTEM AIR BAG SYSTEM SERVICE CAUTIONS/ SERVICE WARNINGS 62 AIR BAG SYSTEM (INCLUDES PRE-TENSIONER SEAT BELT INFORMATION) 64 09 BODY & ACCESSORIES 12 GLASS/WINDOWS/MIRRORS REAR WINDOW DEFROSTER 68 POWER WINDOW SYSTEM 70 POWER OUTER MIRROR 74 14 SECURITY AND LOCKS POWER DOOR LOCK SYSTEM 76 KEYLESS CONTROL MODULE 80 IMMOBILIZER SYSTEM 82 THEFT-DETERRENT SYSTEM 84 18 LIGHTING SYSTEMS HEADLIGHT 88 LICENSE PLATE LIGHT 90 PARKING LIGHT 90 TAILLIGHT 90 FRONT FOG LIGHT 92 TURN AND HAZARD WARNING LIGHT 94 BACK-UP LIGHT 96 BRAKE LIGHT 98 HIGH-MOUNT BRAKE LIGHT 98 ILLUMINATION LIGHT 100 INTERIOR LIGHT 102 19 WIPER/WASHER SYSTEM WINDSHIELD WIPER AND WASHER 104 20 ENTERTAINMENT ACCESSORY SOCKET 106 CIGARETTE LIGHTER 106 AUDIO SYSTEM 108 22 INSTRUMENTATION/DRIVER INFO INSTRUMENT CLUSTER 112 HORN 118 POWER, GROUND & COMMON CONNECTOR ELECTRICAL WIRING SCHEMATIC 18 FUSE BOX 20 COMMON CONNECTOR LIST .22 GROUND POINT 26 DATA LINK CONNECTOR D DATA LINK CONNECTOR 30 01 17 19 40 ENGINE CHARGING SYSTEM 32 STARTING SYSTEM 34 CONTROL SYSTEM WL-3 36 WL-C, WE-C 42 03 DRIVELINE/AXLE 18 4-WHEEL DRIVE REMOTE FREEWHEEL CONTROL SYSTEM 52 04 BRAKES 13 ANTILOCK BRAKE SYSTEM WHEEL ANTILOCK BRAKE SYSTEM (4WABS) .56 REAR ANTILOCK BRAKE SYSTEM 58 07 HEATER, VENTILATION & AIR CONDITIONING (HVAC) AI ALPHABETICAL INDEX ALPHABETICAL INDEX 120 40 CONTROL SYSTEM HEATER AND AIR CONDITIONER .60 Two digits (section ID) indicated in front of each title are commonly used with the Workshop Manual Form No F1A1-10-05L 00R Reading Wiring Diagrams VEHICLE IDENTIFICATION NUMBER (VIN) CODE M N B B S D 6W Serial No Plant Production year W=A A Thailand 6= 2006 7= 2007 No meaning Engine type 1= WL-C (2.5 L-DI) 2= WL-3 (2.5 L Diesel-Emission Turbo) 9= WE-C (3.0 L-DI) Gross vehicle weight Body style Product sorce Air bag World manufacturer identification D= 2268—2721 kg {5001—6000 lbs} E= 2722—3175 kg {6001—7000 lbs} A= Regular cab.-without box B= Regular cab.-with box E= Double cab.-without box F= Double cab.-with box 1= Stretch cab (with Rear Access System) -without box 2= Stretch cab (with Rear Access System) -with box S= Japan (for Thailand) B= Seatbelt only D= with Air bag (Driver side) L= with Air bag (Driver and Passenger) U= with Air bag (Driver, Passenger and Side air bag) MNB= FORD (Thailand) Form No F1A1-10-05L Reading Wiring Diagrams 00R VEHICLE IDENTIFICATION NUMBERS (VIN) MNB BS****** MNB DS****** MNB LS****** MNB US****** Form No F1A1-10-05L 00R Reading Wiring Diagrams CONTENTS OF WIRING DIAGRAMS • This manual comprises the sections shown below NEW PREVIOUS system general P Electrical procedures A how-to on using and reading wiring diagrams, using test General information of equipment, checking harness GI wiring diagrams and connectors, and finding trouble spots E Electrical wiring schematic Shows main fuses and other fuses for each system R Reading wiring diagrams GENERAL INFORMATION Fuse box complete wiring 00 F system J Joint box/Junction box complete wiring system Shows internal circuits and connectors G Ground point Ground routes from and to the Y battery 14 Fuel system 17 Charging system X Common connector list Ground point U Data link connector A Charging system/Starting system B Engine control system 01 18 Ignition system C Gauge control system 19 Starting system D Wiper system 20 Cruise control system E Lighting system 40 Control system F Signal system G Air-conditioning system H Transmission control/Key interlock/Shift-lock system I Interior light system J Audio/Radio system SUSPENSION 02 12 Wheel and tires DRIVELINE/AXLE 03 18 4-Wheel drive BRAKES 04 14 Traction control system 13 Antilock brake system 15 Dynamic stability control 13 Automatic transmission 05 Automatic transmission shift 14 mechanism 17 Automatic transaxle transaxle shift 18 Automatic mechanism 13 Electric power steering (EPS) STEERING 06 HEATER, VENTILATION & AIR CONDITIONING (HVAC) 07 40 Control system RESTRAINTS 08 Shows circuit and connector diagrams and component and connector location diagrams K L 11 Seat belt M Sliding sunroof system O Anti-lock brake system N Electric power steering (EPS) P Power seat/Seat warmer system Q Auto cruise control system 22 Instrumentation/Driver info S Air bag system 40 Control system T Others 14 Security and locks 15 Sunroof 18 Lighting systems 19 Wiper/Washer system 20 Entertainment 21 Power systems AI Remote control mirror system 10 Air bag system 13 Seats 09 Power window/Power door lock system 14 Power steering 12 Glass/Windows/Mirrors BODY & ACCESSORIES Joint box complete wiring JB system Shows connectors common throughout system 12 Cooling system TRANSMISSION/ TRANSAXLE Fuse block complete FB wiring system C Common connector list D Data link connector ENGINE W Electrical wiring schematic Alphabetical Index Gives page number of circuit diagram for each component AI Alphabetical Index Depending on the vehicle model, the actual sections may be different Form No F1A1-10-05L 00R Reading Wiring Diagrams GROUND POINTS • This shows ground points of the harness GROUND POINTS (4SD) G-01 JOINT CONNECTOR(F) 10 12 B/O B D C B G-02 JOINT CONNECTOR(F) B E B/W B B B B B B E B B E D C B A E B B A D B B C B B B B B D C B A G-03 JOINT CONNECTOR(D) D B C A E B B B B B B A E D C B A (WITHOUT AIR BAG SYSTEM) D B C A E B B B B B B B E D C B A (WITH AIR BAG SYSTEM) WITH ABS B(EM) B(F) B(EM) B(EM) B(F) B(EM) B(F) TO EACH UNIT B(EM) B (F) B(D) B(D) EMISSION HARNESS (EM) B(D) 11 B(D) B(D) DASH HARNESS (D) B(D) B/W(EM) B(D) WITH AIR BAG SYSTEM TO EACH UNIT FRONT HARNESS (F) G-02 10 G-03 B(D) B(F) TO EACH UNIT B(D) B(EM) G-01 B(F) B(F) B(D) B/O(D) WITHOUT AIR BAG SYSTEM B(F) B(F) B(I) B(I) B(I) B(F) B(F) B(F) INSTRUMENT PANEL HARNESS (I) B(IN) B B(F) 12 INTERIOR LIGHT HARNESS (IN) SHORT CORD Ground indication On vehide Indication On circuit diagrams and ground points The ground connection numbers in system circuit diagrams correspond to those in the ground point diagram To circuit CONTROL SYSTEM BATTERY - IG KEY 60A MAIN 100A F-09 + D F-07 C-01 B(E) B/W(F) A INJ OR FIP 30A B/W(D) B F-05 BTN 40A B(F) J-05 G W/R(F) W/R(D) A L/R (D) ENGINE 10A 14 S T C-06 G F-04 F-03 U D L/R(E) J-04 IG1 IG2 L/R(EM) LG/R (EM) W/Y (EM) L(D) 1E 1B AA C-06 SPV RELAY (SECTION 0140-1b) L/R (EM) B/L (EM) 1A 1F ACC C-03 J-01 B/L(D) MAIN RELAY C-09 C-03 OFF ENGINE SWITCH ST Y/L(F) I Y 1B J F-04 W/G(EM) F-04 ROOM 10A A F-03 F-03 B(D) J-03 F H 0140-101 B/W (F) 0140-103 3W 0140-102 PCM 2M GLOW PLUG RELAY 3R 3P 1S 1N LG (EM) BR/B (EM) G/B (EM) G/W (EM) 23 22 1Q 0140-101 L (EM) 0140-102 L (E) F-01 F-03 I V L(E) L (E) B (E) J 0140-105 C-09 11 B 31 14 DATA LINK CONNECTOR(DLC) (SECTION 00D) B (EM) 0140-104 L/B (EM) A/C RELAY (SECTION 0740-2) AD FAN RELAY (SECTION 0740-2) REFRIGERANT PRESSURE SWITCH (SECTION 0740-1) GLOW PLUG 0140-101 PCM(EM) 1U 1O 1S Y W/L V/W 1V 1T 1R 0140-103 GLOW PLUG RELAY(F) B/W 1M 1K L/W L/R 1I 1G 1Q W/R L/B W/G 1C 1A 2O LG/R R/Y L/R G/R B/L V W/Y R 1F 1D 1B 2P 1E P/L G/W 1P 1N 1L 1J 1H 0140-104 GLOW PLUG(SHORT CORD) 2K 2I 2G 2A 3Y R/Y GY/R P/B B/W 2E 2M L 2C LG/B BR/W R/L L/W 2N 0140-105 ENGINE(E)-SHORT CORD (E) 2L 2J 2H 2F 2D 3U 3W BR/Y L/Y 3Z 3X 3O 3M 3K 3I LG BR/B Y/B 3V 3T 3A 3G R/B R/L O 2B 3Q 3S L/R 3R 3P 3N 3E V R B G/R G W L 3L 3J 3H 3F 3C G/Y B/O 3D 0140-102 GLOW PLUG RELAY(E) L/R L B 3B (SHORT CORD) B L B Form No F1A1-10-05L 00R Reading Wiring Diagrams SYSTEM CIRCUIT DIAGRAM/CONNECTOR DIAGRAM • These diagrams show the circuits for each system, from the power supply to the ground The power supply side is on the upper part of the page, the ground side on the lower part The diagrams describe circuits with the ignition switch off Below is an explanation of the various points in the diagram CONTROL SYSTEM System name BATTERY + - MAIN 100A F-09 IG KEY 60A D F-07 C-01 B(E) B/W(F) A B F-05 B(F) INJ OR FIP 30A G F-03 F-03 F-04 Y/L(F) W/G(EM) GLOW 40A Y L/R(EM) 3W 0140-102 2M GLOW PLUG RELAY Connector code 0517: 0518: 0613: 0614: 0740: 0810: 0811: 0912: 0913: 0914: 0915: 0918: 0919: 0920: 0921: 0922: 0940: Fuse box connectors Joint box/Junction box connectors Common connectors Ground point connectors Data link connector Cooling system connectors Fuel system connectors Charging system connectors Ignition system connectors Starting system connectors Cruise control system connectors Engine control system connectors Wheel and tires connectors 4-Wheel drive connectors Antilock brake system connectors Traction control system connectors Dynamic stability control connectors Automatic transmission connectors Automatic transmission shift mechanism connectors Automatic transaxle connectors Automatic transaxle shift mechanism connectors Electric power steering (EPS) connectors Power steering connectors Heater, ventilation & air conditioning (HVAC) control system connectors Air bag system connectors Seat belt connectors Glass/Windows/Mirrors connectors Seats connectors Security and locks connectors Sunroof connectors Lighting systems connectors Wiper/Washer system connectors Entertainment connectors Power systems Instrumentation/Driver info Connectors Control system U LG/R (EM) W/Y (EM) 1E 1B 0140-101 B/W (F) F: J: C: G: D: 0112: 0114: 0117: 0118: 0119: 0120: 0140: 0212: 0318: 0413: 0414: 0415: 0513: 0514: F-03 D L/R(E) 0140-103 B (E) 3R 3P LG (EM) BR/B (EM) 23 22 0140-101 L (EM) 0140-102 F-01 F-03 I V L(E) L (E) C-09 G F-04 MAIN RELAY C-09 F-04 The prefix letter indicates the system in which the connector is used S T I 0140-105 J B B (EM) DATA LINK CONNECTOR(DLC) (SECTION 00D) 0140-104 GLOW PLUG 0140-101 PCM(EM) 1U 1S 1Q Y W/R L/B W/G W/L V/W 1V 1T 1R 0140-103 GLOW PLUG RELAY(F) 1O 1M P/L L/W L/R 1K 1I 1G 1C 1A 2O LG/R R/Y R/W G/R B/L G/Y W/Y 1E W/Y G/W 1P 1N 1L 1J 1H 0140-104 GLOW PLUG(SHORT CORD) 1F 2K 1D 1B L 2G 2E 2A 2C LG/B BR/W R/L L/W R 2P 2N 2L 2J R/Y GY/R P/B BR/Y L/Y 2H 2F 2D O 2B 0140-105 ENGINE(E)-SHORT CORD (E) B/W 2I 2M (SHORT CORD) B L B Ground numbers A harness ground is represented differently than a unit ground Types of grounds Symbol Harness Unit Sensor Form No F1A1-10-05L 00R Reading Wiring Diagrams The number indicates that the circuit continues to the related system diagram System code Multiplex communication 0140-1a Indicates communication with connected parts Signals are transmitted back and forth between connected parts DATA LINK CONNECTOR(DLC) (SECTION 00D) B/W(D) B(D) 1B C-06 J-04 A B G/Y (EM) W/Y (EM) R/W (EM) OFF ENGINE SWITCH ST ENGINE 10A 14 16 C-03 IG1 IG2 J-01 ACC C-03 Current symbol L(D) B/L(D) AA F H Current flows in the direction of the arrow B/L (EM) 0140-101 1F 1D 1I 1A PCM 2C 2A 1S 2B Indicates shielded wire.* 2E * Shielded wire : Prevents signal disturbances from electrical interference Wire is covered by a metal meshing for grounding R/Y (EM) SHIELD WIRE 0140-107 INTAKE AIR TEMPERATURE SENSOR NO.1 W/R (EM) P/B (EM) 0140-107 O (EM) GY/R (EM) O (EM) B (EM) 14 REFRIGERANT PRESSURE SWITCH (SECTION 0740-1) Connector symbols 0140-106 • Male and female connectors are represented as follows BOOST SENSOR in the circuit and connector diagrams 3Y 3U 3W B/W 3Q 3X 3M 3K 3I 3S V LG BR/B Y/B 3V 3T 3R 3P 0140-106 BOOST SENSOR(EM) P/B GY/R 3N R 0140-102 GLOW PLUG RELAY(E) 3A 3G R/B L/R R/L 3Z 3O 3E 3C B G/Y G/R G W L 3L 3J 3H 3F B 3B 0140-107 INTAKE AIR TEMPERATURE SENSOR NO.1(EM) O O Connector diagram symbol L B/O 3D Circuit diagram symbol L/R L Male Male R/Y Female Female R L R Wire color code (harness symbol) • Like connectors are linked by dashed lines between the connector symbols • Two-color wires are indicated by a two-letter • Connector diagrams show connectors on the harness symbol.The first indicates the base color of the wire, the second the color of the stripe For example: W/R is a white wire with a red strip BR/Y is a brown wire with a yellow strip side The terminal indicates the view from the harness side (Example) Symbol (Example) Connector on harness side Solid color wire B Black (F) Striped wire W/R (F) White (base color) View from harness side Red(stripe) • Colors for connectors except white are given in locations • Unused terminals are indicated by ∗ • The harness symbol is in ( ) following the harness symbols (refer to P-9.) Form No F1A1-10-05L ... Reading Wiring Diagrams 00R VEHICLE IDENTIFICATION NUMBERS (VIN) MNB BS****** MNB DS****** MNB LS****** MNB US****** Form No F1A1-10-05L 00R Reading Wiring Diagrams CONTENTS OF WIRING DIAGRAMS. .. on using and reading wiring diagrams, using test General information of equipment, checking harness GI wiring diagrams and connectors, and finding trouble spots E Electrical wiring schematic Shows... Reading Wiring Diagrams Symbol Meaning • The wiring position can be exchanged freely within the connector Extent of the change in the wiring position (1) C E B B F B A B E C A B D B B F D B • The wiring