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TUTORIAL SERIES FORINSTRUCTOR GUIDE FORMASTERCAM X³ MILL LEVEL 1 TRAINING TUTORIALS HOW TO USE THIS MANUALThis manual is a guide for instructors and trainers teaching Mastercam X³ MillLevel 1.Note: It is intended to be used in conjunction with Mastercam X³ Mill Level 1 TrainingTutorials published by In-House Solutions.This manual makes reference to the Mastercam X³ Mill Level 1 Training Tutorialsthroughout. We do not recommend trying to use this Guide without students having acopy of the Mastercam X³ Mill Level 1 Training Tutorials.This manual also makes use of Mastercam files, which can be downloaded from theTraining Exercises CD that comes with this book.Legend:Step to follow to complete the tutorialAdditional explanation for the current stepCallouts that give direction on how to complete the taskBold text (usually) represents Mastercam terminologyTo order Mastercam X³ Mill Level 1 Training Tutorials books:Contact your Mastercam Dealer,Call 1-800-529-5517 orPlace an order through www.inhousesolutions.com Mastercam Instructor Guide for Mastercam X³ Mill Level 1 Training TutorialsDate: October 22, 2008Copyright © 1984 - 2008 In-House Solutions Inc. - All rights reserved.Software: Mastercam X³ Mill Level 1Authors: Mariana LendelISBN: 978-1-894487-98-6NoticeIn-House Solutions Inc. reserves the right to make improvements to this manual at any time and withoutnotice.Disclaimer Of All Warranties And LiabilityIn-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or withrespect to the software described in this manual, its quality, performance, merchantability, or fitness forany particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk as to itsquality and performance is with the buyer. Should the manual prove defective following its purchase, thebuyer (and not In-House Solutions Inc., its distributor, or its retailer) assumes the entire cost of allnecessary servicing, repair, of correction and any incidental or consequential damages. In no event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from any defect inthe manual, even if In-House Solutions Inc. has been advised of the possibility of such damages. Somejurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental orconsequential damages, so the above limitation or exclusion may not apply to you.CopyrightsThis manual is protected under the copyright laws of Canada and the United States. All rights are reserved.This document may not, in whole or part, be copied, photocopied, reproduced, translated or reduced to anyelectronic medium or machine readable form without prior consent, in writing, from In-House SolutionsInc.TrademarksMastercam is a registered trademark of CNC Software, Inc.Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;Mastercam; Windows 95, Windows 2000 and Windows XP are registered trademarks of MicrosoftCorporation. TABLE OF CONTENTLesson #1: Introduction to MastercamLesson #2: Introduction to Geometry CreationLesson #3 Geometry Creation (continued)Lesson #4 Geometry Creation (continued)Lesson #5 Geometry Creation (continued)Lesson #6 Geometry Creation (continued)Lesson #7 Geometry Creation (continued)Lesson #8 Wireframe and Solid Geometry CreationLesson #9 Wireframe and Solid Geometry Creation (continued)Lesson #10 Geometry Creation - TestLesson #11 Introduction to Chaining, Properties and basic 2D ToolpathsLesson #12 2D ToolpathsLesson #13 2D Toolpaths (continued)Lesson #14 Introduction to 2D High Speed ToolpathsLesson #15 2D Toolpaths using Transform ToolpathsLesson #16 2D Toolpaths (continued)Lesson #17 2D Toolpaths (WCS)Lesson #18 2D High Speed Toolpaths (continued)Lesson #19 fbm mill & drill ToolpathsLesson #20 Toolpaths - Test3152834404756616971739197100107111121126133140 Lesson PlanIntroduction to Geometry CreationLesson ObjectivesCreate a rectangle knowing the width and heightCreate parallel lines, by defining the offset direction and distanceCreate lines knowing the endpointsCreate arcs knowing the diameter and center pointCreate filletsTrim the existing geometryMirror xisting geometryMove origin to redefine the partCreate points knowing their positionsTimeTeaching / Learning StrategiesResources30 minHave Students follow Tutorial 1 from the book to create2D Geometry. Page 1-2 to Page 1-9Mastercam &Mill Level 1 Training Tutorial BookEnhancing Phase1 hourUse the following Training Exercises:Create_Point_PosCreate_RectangleCreate_LinesCreate_ArcFilletTrimMirrorThese exercises will help reinforce the commands used tocreate the tutorial drawing and aid the students with 2Dgeometry.CD Training ExercisesUse PowerPoint : Lesson2.pptAssignments / Quiz30 minHave the students complete Tutorial 1 – Exercise 1 andTutorial 1 – Exercise 2 found at the end of Tutorial 1 inthe book; page 1-33 &1-34Mill Level 1 Training Tutorial BookHave students complete the first 2 questions fromTutorial 1 Quiz found in their books on page 1-36Mill Level 1 Training Tutorial BookLESSON #2: INTRODUCTION TO GEOMETRY CREATIONPage-15 Mill Level 1 –Lesson 2: Geometry Creation INSTRUCTOR GUIDEStudentscompleteTutorial 1geometryStudents complete Tutorial 1 geometryMastercamMill Level 1TrainingTutorialpage 1-2 topage 1-9The following commands are shown in Tutorial 1:Create Rectangle knowing the width and the height of the rectangle.Create Line Parallel by defining the offset direction and distance.Create Circle Center Point knowing the diameter and the center point.Mirror existing geometry to complete a part.Move to Origin to redefine the part origin.CREATE POINT POSITION COMMANDCreatePointPositionDefinition: Create Point Position command creates a point defined by its coordinatesX,Y, and Z or creates a point at the endpoint, midpoint, intersection, quadrant or arccenter of already created lines or arcs.PowerPointPresentation:Lesson 2.pptTrainingExercisesCREATE_POINT_POS.MCXFileOpenSelect Create_Point_Pos.mcxYou can start the command from the Menu. Page-16 Mill Level 1 –Lesson 2: Geometry Creation INSTRUCTOR GUIDEYou can also start the command from the Sketcher toolbar.Tips: Create the points on the right side drawing to match the left side. Use theAutocursor function to insert the points at the Endpoints, Midpoints,Intersection, Quadrants, Origin and Center locations. As Mastercam detects andsnaps to points, it displays a temporary square over the point and thecorresponding cursor icon. Use the Fast Point icon to enter the coordinate valuesfor the rest of the points as per the drawing.Press Enter key.Mastercam does the math.For the second point you can type 2.25+.5, -1.75 -1 (Enter)CREATE RECTANGLE & CREATE RECTANGULAR SHAPESCOMMANDSDefinition: Create Rectangle command creates a rectangle based on two points,PowerPointCreateRectangleor by entering the width and height in the ribbon bar and an anchor point. Theanchor point can be located at a corner or at the center of the rectangle.Presentation:Lesson 2.pptCD TrainingExercisesCREATE_RECTANGLE.MCXFileOpenSelect Create_Rectangle.mcxPage-17 Mill Level 1 –Lesson 2: Geometry Creation INSTRUCTOR GUIDECreateRectangleTips: Type the coordinate values of the opposite corners of the rectangle as perthdrawing using the Fast Point icon.CreateRectangularShapesDefinition: Create Rectangular Shapes allows you to create a rectangle, anobround shape, D shape or a double D shape. The shapes can be created using abased point for the anchor and by entering the width and height of the shape. Theshapes can also be created using 2 points method by entering the two oppositecorner coordinate values.CreateRectangular ShapesTips: Select the Drop-down arrow to extend the dialog box.Type the Width and the Height values. Select the approximate anchor placementin the dialog box, and enter the coordinate values as per the drawing. Reselectthe command to change the point placement.CREATE LINE ENDPOINT & CREATE LINE PARALLELDefinition: Create Line Endpoint command allows to create a line knowing thePowerPointCreate LineEndpointtwo endpoint coordinate values. It also allows you to create a line polar knowingone endpoint location, the length and the angle of the line. You can createhorizontal or vertical lines. With this command you can also create multilines ortangent lines.Presentation:Lesson 2.pptCD TrainingExercisesCREATE_LINES.MCXNote that Create Line Enpoint allows you to create the following types of lines:Line EndpointsLine HorizontalLine VerticalLine PolarMultiple LinesLine Tangent [...]... coordinates values for the first point (-1 .75, -. 5) Enter Select again the Fast Point icon Type the coordinates values for the second point (-2 .5, -1 .75) Enter Select the Apply button to continue Create a polar line: Line Polar Enter the Length 3 and the Angle -2 5.0 Select the Origin (the center of the Grid) as the first endpoint Select the OK button to exit the command Page-19 Mill Level 1 –Lesson 2: Geometry... 1-1 0 to 1-3 2.Mill Level 1 Training Tutorial Book40 minContour toolpath parameters Backploting the toolpaths Verifying the toolpaths Drill toolpath parametersPowerPoints: Lesson11b.pptAssignment / QuizHave the students open 2D Geometry from Tutorial 1 Exercises and complete toolpaths on those parts On pages 1-3 3 & 1-3 4Mill Level 1 Training Tutorial BookHave students finish Tutorial 1 Quiz on page 1-3 6Mill... that you want to keep Page 77 Mill Level 1 –Lesson11: Toolpath Creation INSTRUCTOR GUIDE CHAINING - SELECTION METHODS Chaining dialog box In Wireframe mode, the Chaining dialog box provides chain selection methods including: C-plane - allows you to select geometry created in the current construction plane 3D - allows you to select 3D geometry Window Area Single Polygon Partial Vector Other controls let... defined as X-axis, Y-axis, a point and an angle, an existing line or two points You have the option to move or copy the original entities within the drawing PowerPoint Presentation: Lesson 2.ppt CD Training Exercises MIRROR.MCX File Open Select Mirror.mcx Xform Mirror Tips for the upper shape Select the entities to mirror using window by enable Window Selection and mirror twice :once about X-axis, then... Create Rectangle Create Line Parallel Create Line Endpoint Trim Divide Create Fillet Trim 2 entities Answer the first 2 questions from the Tutorial 1 quiz Quiz Page-27 Mill Level 1 Training Tutorial page 1-3 4 Mill Level 1 Training Tutorial page 1-3 6 Mill Level 1 –Lesson11: Toolpath Creation INSTRUCTOR GUIDE LESSON #11 INTRODUCTION TO CHAINING, PROPERTIES AND BASIC 2D TOOLPATHS Lesson PlanIntroduction to... enable Select 2 points button the contours in the Mirror dialog box Select two of the open ends of Page-26 Mill Level 1 –Lesson 2: Geometry Creation Assignment Tutorial 1 – Exercise1 The student creates the 2D geometry from Tutorial 1 – Exercise1 INSTRUCTOR GUIDE Mill Level 1 Training Tutorial page 1-3 3 Use the following commands: Create Rectangle Create Line Endpoint (Horizontal / Vertical) Create Fillet... FindOverlap.dll user application To open the C-Hooks directory hold down Alt key and type C Select FindOverlap.dll and Open button Page 76 Mill Level 1 –Lesson11: Toolpath Creation Use All button INSTRUCTOR GUIDE and All Entities when you are prompted to select the geometry Hit the Enter button to end the selection Select the Cleanup button in the Find Overlap C-Hook dialog box and hit OK Entities at different... dialog box and hit OK Entities at different Z depths The lower left contour has entities at different z-depth Untrimmed Entities The lower right contour has untrimmed entities To see the geometry use Graphic View Isometric Xform Project Definition: Xform Project projects all entities at the same z-depth in Top Construction Plane When prompted to select the geometry use All button as shown in the previous... entity Definition: Trim 1 entity trims or extends one curve to its intersection with a second curve without modifying the second entity Enable Trim 1 entity -3 button Select the entity to trim on the side that you want to keep after trimming Page-23 PowerPoint Presentation: Lesson 2.ppt CD Training Exercises TRIM.MCX Mill Level 1 –Lesson 2: Geometry Creation Definition: Trim 2 entities Trim 2 entities... PowerPoint Presentation: Lesson 2.ppt clearance) before selecting the two entities CD Training Exercises FILLET.MCX File Open Select Fillet.mcx Create Fillet Entities By default, the Trim icon is enabled and Mastercam trims the curves to the fillet; however, you have the option to turn off trimming the curves on the side that you want to keep after filleting First rectangle Enter the Radius = 0.25 P Always . (usually) represents Mastercam terminologyTo order Mastercam X³ Mill Level 1 Training Tutorials books:Contact your Mastercam Dealer,Call 1-8 0 0-5 2 9-5 517 orPlace. Inc. - All rights reserved.Software: Mastercam X³ Mill Level 1Authors: Mariana LendelISBN: 97 8-1 -8 9448 7-9 8-6 NoticeIn-House Solutions Inc. reserves the right