Handbook formworks systems

builtt bbuild FORMWORKS FORMWORKS Minimag P300 Magnum Plus Magnum Evo Svelt Maximix Climbing formwork Retaining walls Special applications 22 46 64 82 92 106 114 120 Formworks_MINIMAG Company | Projects | Products MINIMAG FORWORKS FOR VERTICAL CASTINGS Modular and light weight formworks in steel, quick to assemble; they can be moved even manually and they are very flexible in their application They are particularly suitable for sites where adequate lifting means are not available and for small-medium companies operating in the residential, industrial and roadway sectors It is ideal for works where productivity and handiness are required The MINIMAG formworks belong to Class according to prEN 15113-1 standards Maximum resistance to the pressure of fresh concrete is 60 kN/m2 APPLICATIONS d#2$*#$& $*)$!2() d& () d"($1, )$, )$1"$"( d *," ) d)*(," ) d("*$$1, ) MINIMAG PANELS WEIGHT TABLE width cm height 300 cm height 150 cm height 240 cm* height 120 cm* 75 72,0 kg 38,7 kg 58,7 kg 32,0 kg 60 62,8 kg 33,7 kg 51,1 kg 27,8 kg 50 56,8 kg 30,3 kg 46,2 kg 25,1 kg 40 50,8 kg 27,0 kg 41,2 kg 22,2 kg 30 44,8 kg 23,7 kg 36,4 kg 19,5 kg 75 (pillars) 85,1 kg 47,7 kg 72,0 kg 42,0 kg *on request Formworks_MINIMAG Company | Projects | Products STRENGTHS the standard weight of the panel is 32 kg/m2 and it allows manual handling without the need to use lifting equipment to assemble Minimag panels it is necessary to use: f&")>#%&,*+,,!$E*%+ for casting up to 3.0 m in height with pressures of 60 kN/m2 This allows reducing significantly reinforcement and dismantling times, it allows operating easily and safely because personnel can perform all operations on the ground without the need to “climb on the formwork” or to use ladders (the upper bar is placed at 2.10 m in height) f>#%&&$#,!%&#"'(+ are necessary to ensure the perfect alignment of the formworks and a quick assembly the panels of all sizes can be used both vertically and horizontally the adjustable clamp is suitable to connect plywood panels up to 150 mm of thickness and it allows the connection to the MAGNUM system panels MODULARITY QUICK INSTALLATION HANDINESS The MINIMAG system can be combined with MAGNUM panels (large surface formworks) by using an adjustable clamp for greater flexibility and productivity At industrial sites where large handmade products are used (suitable for use with the MAGNUM system) also when spaces or niches are present (ideal for the MINIMAG system), the ability to integrate the two lines of products allows keeping the productivity very high the MINIMAG panels can be reinforced inclined: d%3%2%$1 "#47"1(""),*D15 wing nut d%3%2%$1 "#4;="1(""),*D15 adjustable vise MINIMAG Formworks_MINIMAG CONNECTION CLAMP It is possible to reinforce and dismantle the connection clamp using a simple hammer MINIMAG Reduced reinforcement and dismantling time using only contrast tie-rods MINIMAG panels assembly diagram L= from 200 to 750 3000 3000 2250 L= from 200 to 750 L= from 200 to 750 3000 + 3000 (from 200 to 750) 4500 6000 L= from 200 to 750 Company | Projects | Products Adjustable clamp connecting plywood rods up to 150 mm and MINIMAG panels to the MAGNUM system MINIMAG MAGNUM MAX 13.5° 24 Reinforcement of inclined bearing walls with D15 adjustable vise 120 Reinforcement of inclined bearing walls with D15 wing nut MAX 18° 24 D15 adjustable vise 120 Formworks_MINIMAG ACCESSORIES Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of cm 200 280 250 330 300 380 350 430 480 530 500 580 X 750 REG 550 630 600 680 750 REG 3000 X 400 450 Y Y Y 750 REG X 750 REG The mounting holes of the bar are arranged directly on a steel blade, which allows the quick choice of size and it ensures the life span of the product The unused holes are sealed using a PVC plug with ø of 24 50 100 D15 adjustable vise 250 200 Pillar tie-rod 10 Angular panels to create corner nodes Formworks_RETAINING WALLS 114 Company | Projects | Products RETAINING WALLS For the implementation of single-sided castings, Pilosio offers a series of SUPPORTING BEAMS to be combined with all formwork systems: MINIMAG, P300, MAGNUM, SVELT and MAXIMIX The range allows performing single-sided casting up to m in height For wall height up to m, vertical wailings and spindle struts allow to contrast fresh concrete pressures up to 50 kN/m² - SUPPORTING FRAME 450 are used for a maximum height of 4.5 m - SUPPORTING FRAME 450 + ATTACHABLE FRAME 150 are used for castings with maximum height of m - SUPPORTING FRAME 450 + ATTACHABLE FRAME 150 + ATTACHABLE FRAME 200 are used for castings with maximum height of m 115 Formworks_RETAINING WALLS ART DIM CM KG YP PRESSURE HEAD 68400005I - 7.5 116 KG 68400006I ART DIM CM KG - 7.5 200 200 250 250 300 350 350 400 400 450 450 43.0 43.0 48.0 48.0 63.0 70.0 70.0 75.0 75.0 80.0 80.0 YP SUPPORTING SHOE - 14.5 68400007I SPINDLE STRUT MX (100) L.200 (100) L.250 (100) L.300 (100) L.350 (100) L.400 (100) L.450 (120) L.100 (140) L.100 (160) L.100 42.4 53.0 63.6 74.2 84.8 95.4 27.0 34.0 38.0 (100) L.100 (100) L.150 (100) L.200 (100) L.250 (100) L.300 (100) L.350 (100) L.400 (100) L.450 (100) L.500 (100) L.550 (100) L.600 (120) L.100 (140) L.100 (160) L.100 21.2 31.8 42.4 53.0 63.6 74.2 84.8 95.4 106.0 116.6 127.2 27.0 34.0 38.0 YP ANCHOR WAILING NPU 68448210I 68448211I 68448212I 68448213I 68448214I 68448215I 68448216I 68448217I 68448218I 68448219I 68448220I 68448221I 68448222I 68448223I DIM CM YP ANCHORING SHOE YP VERTICAL WAILING NPU 68448110I 68448111I 68448112I 68448113I 68448114I 68448115I 68448120I 68448140I 68448160I ART TECHNICAL CHARACTERISTICS 68441B20I 68441C20I 68441A25I 68441B25I 68441B30I 68441A35I 68441B35I 68441A40I 68441B40I 68441A45I 68441B45I TECHNICAL CHARACTERISTICS ART DIM CM Company | Projects | Products KG CONNECTING PIN PS MAXIMIX GALVANIZED 68300001IZ - 0.3 KG 68300004IZ - 306.0 68400009I - 0.7 240.0 68446024I DIM CM KG 68446023I - 20.0 - 236.0 - 28.0 ATTACHABLE FRAME 150 - 451.0 RATCHET WHEEL FOR CLIMBING - ART TRAVELLING PEOFILE H300 R ATTACHABLE FRAME 200 DAM CLIMBING BRACKET TTD H300 R 68445T20I DIM CM PIN GALVANIZED D30.0 mm 120 SUPPORTING FRAME 450 68400008I ART 68400010I SWIVEL BEARING PLATE TTD H300 - 5.0 68446025I 117 Formworks_RETAINING WALLS ART DIM CM KG VERTICAL WALING TTD U160 C MX 68442C16I - 117.0 118 KG 15COP5 - 2.5 68446021I - 0.03 49.1 68900002I DIM CM KG - 1.74 - 4.7 - 4.5 402300 LEVEL ADJUSTMENT FOR VERTICAL STEEL WALING MX - 0.9 SCAFFOLDING BRACKET ACL - ART SWIVEL COUPLER CLIMBING CONE SPANNER 20 LOWER SUSPENDED PLATFORM TTD H300 68446022I DIM CM SPRING COTTER MM WALING TO BRACKET HOLDER 100 68446010I ART TECHNICAL CHARACTERISTICS 68446001I SCAFFOLDING BRACKET ACL ADJUSTING PLATE - 19.0 68900004I TECHNICAL CHARACTERISTICS ART DIM CM Company | Projects | Products KG VERTICAL WALING TTD 68442A12I 68442A14I 68442A16I 68442B12I 68442B14I 68442B16I 68442C12I 68442C14I 68442D12I 68442D14I 68442D16I 68442E12I 68442E14I 68442E16I 68442F12I 68442F14I 68442F16I ART DIM CM KG 67.5 85.0 97.5 74.3 93.5 107.3 81.0 102.0 94.5 119.0 136.5 101.3 127.5 146.3 108.0 136.0 156.0 68443200I 68443250I 68443300I DIM CM KG (U120) 175 (U140) 175 (U160) 175 (U120) 200 (U140) 200 (U160) 200 (U120) 225 (U140) 225 (U160) 225 52.3 64.5 73.3 59.0 73.0 83.0 65.8 81.5 92.8 - 50.5 STARTER HORIZONTAL WALING TTD SPINDLE STRUT TTD (U120 A) (U140 A) (U160 A) (U120 B) (U140 B) (U160 B) (U120 C) (U140 C) (U120 D) (U140 D) (U160 D) (U120 E) (U124 E) (U126 E) (U120 F) (U124 F) (U126 F) ART 200 250 300 43.0 48.0 62.0 68444A12I 68444A14I 68444A16I 68444B12I 68444B14I 68444B16I 68444C12I 68444C14I 68444C16I SCISSOR-ACTION STRUT 68446000I 119 Formworks_SPECIAL APPLICATIONS SPECIAL APPLICATIONS SPECIAL FORMWORKS FOR CASTING OF VERTICAL STRUCTURES For special needs, such as pier or pier caps or pillars with particular shapes, the standard P300, MAGNUM or MINIMAG or MAGNUM systems are combined with special customized formworks Completely special formworks are designed and manufactured for particular situations The technical department designs the best solution and the components are completely carried out inside the carpentry department of Pilosio Circular piers and any other shape Pier caps according to designer drawings Bridge parapets Baxcom - Bucharest Romania Applications of modular frame formworks combined with special components in carpentry to perform piers and pulvinos for viaducts 120 Company | Projects | Products 121 Formworks_SPECIAL APPLICATIONS ADJUSTABLE FORMWORKS FOR STAIRS PREFABRICATED ON SITE In large buildings the stairs are a repetitive element for all floors By casting the flights a few weeks earlier than the slabs, it is possible to implement the stairs as the construction progresses Pilosio has developed a special formwork for casting a flight on site which is cast on site during the other stages of work This way, the stairs are immediately available and usable Formwork for stair flight with fixed rise and tread Vertical casting The adjustable formwork is suitable for the horizontal implementation of stair flight with rise, tread, number of steps and adjustable width and with two landings The formwork consists of a main frame on which the steps complete of devices for the adjustment by screw of the tread and rise, are placed It is possible to reduce the number of steps and the width of the structure TECHNICAL CHARACTERISTICS Rise: height from 14 to 18 cm Tread: with from 27 to 33 cm Rise number: from to 16 Stair width: from 90 m to 300 cm Casting thickness: from 10 to 20 cm Landing: n 2, length 150 cm with screws for inclination adjustment Formwork dimensions: 870x335, height 150 cm Adjustable formwork for stair flight 122 Company | Projects | Products SEWAGE SYSTEMS AND CONDUITS ON SITE To save costs in the execution of sewage systems of any type of profile, Pilosio has developed a system for casting on site The system can be of mechanical or hydraulic type and is based on a simple principle The formwork complete of hinges lays on a cart Once the casting of the sewer profile has been carried out, by acting on the contrast screw-down it is possible to shrink the formwork and at the same time to lower it to allow the forward motion of the entire system for the next casting The sewer profile can have an ovoid, polycentric, vigentino, rectangular, square or circular shape In polycentric, vigentine and ovoid sewers the dismantling can be performed daily because the &(# " !*) 0" $ (!= " +"(*!  &$"  # #(%,#(0) #(
  "3!+*#$) can be used as inside formwork, making sure to interpose a sheet of polystyrene and one of PVC between the casting and the shoring panel to facilitate the dismantling Special formwork with hinges, with dimension of 220x220 cm and length of m, designed for module, for the contemporary casting of vertical bearing walls and conduit room During dismantling, the hinges allow changing the shape of the formwork approaching the vertical parts inward and lowering the top in order to move the entire structure under the other elements by using a cart on rails concreting second phase concreting first phase detail of the concrete head contention and print disarming 123 124 125 126 ... FORMWORKS Minimag P300 Magnum Plus Magnum Evo Svelt Maximix Climbing formwork Retaining walls Special applications 22 46 64 82 92 106 114 120 Formworks_ MINIMAG Company... suitable undersizes For an exposed concrete finish, it is sufficient to line the formworks using mm plywood sheets 13 Formworks_ MINIMAG ART DIM CM KG PANELS H= 300, H= 240 5213075 5213060 5213050... )*##&*%."*")*#(1" dspecial applications: special formworks can be designed and manufactured by Pilosio in metal structural or, in combination with standard P300 formworks MODULARITY VERSATILITY HIGH PRODUCTIVITY