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37442 Load Share Gateway (LSG) Manual Software Version 1.xxxx Manual 37442 Manual 37442 LSG - Load Share Gateway WARNING Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment Practice all plant and safety instructions and precautions Failure to follow instructions can cause personal injury and/or property damage The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally independently of the prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled device(s) fail Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical, or other operating limits may cause personal injury and/or property damage, including damage to the equipment Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product certifications or listings CAUTION To prevent damage to a control system that uses an alternator or battery-charging device, make sure the charging device is turned off before disconnecting the battery from the system Electronic controls contain static-sensitive parts Observe the following precautions to prevent damage to these parts • Discharge body static before handling the control (with power to the control turned off, contact a grounded surface and maintain contact while handling the control) • Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards • Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices OUT-OF-DATE PUBLICATION This publication may have been revised or updated since this copy was produced To verify that you have the latest revision, be sure to check the Woodward website: http://www.woodward.com/pubs/current.pdf The revision level is shown at the bottom of the front cover after the publication number The latest version of most publications is available at: http://www.woodward.com/publications If your publication is not there, please contact your customer service representative to get the latest copy Important definitions WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment NOTE Provides other helpful information that does not fall under the warning or caution categories Woodward reserves the right to update any portion of this publication at any time Information provided by Woodward is believed to be correct and reliable However, Woodward assumes no responsibility unless otherwise expressly undertaken © Woodward All Rights Reserved Page 2/29 © Woodward Manual 37442 LSG - Load Share Gateway Revision History Rev Date NEW 08-07-17 Editor TE Changes Release Content CHAPTER GENERAL INFORMATION Related Documents Overview CHAPTER INSTALLATION Safety Precautions Regulatory Notes Electrostatic Discharge Awareness Mounting and Removal Application Overview easYgen connected to EGCP-2 (CAN/RS-485) easYgen connected to legacy device (CAN/Analog) 10 CHAPTER HOUSING 13 Terminal and Interface Overview 13 Dimensions 13 CHAPTER CONNECTION 15 Power Supply 15 Analog Load Share 16 Interfaces 17 RS-485 Serial Interfaces 17 CAN Bus Interface 19 Bus Shielding 21 CHAPTER CONFIGURATION 22 LSG Configuration 22 easYgen Configuration 22 easYgen – LSG Display Information 22 EGCP-2 Configuration 23 CHAPTER OPERATION 24 Status LEDs 24 Functional Test 25 Testing the CAN Bus Communication 25 Testing the EGCP-2 Network Communication 25 CHAPTER TECHNICAL DATA 26 CHAPTER ENVIRONMENTAL DATA 28 © Woodward Page 3/29 Manual 37442 LSG - Load Share Gateway Figures and Tables Figures Figure 2-1: Application – EGCP-2 Figure 2-2: Application – analog active power 10 Figure 2-3: Application – analog active and reactive power 11 Figure 2-4: Application – analog active power 12 Figure 2-5: Application – analog active and reactive power 12 Figure 3-1: Terminal and interface overview 13 Figure 3-2: Housing LSG – dimensions 14 Figure 4-1: Power supply 16 Figure 4-2: RS-485 interface - overview 17 Figure 4-3: RS-485 Connection EGCP-2 - LSG 17 Figure 4-4: RS-485 - connection for half-duplex operation 18 Figure 4-5: CAN bus - overview 19 Figure 4-6: Interfaces - CAN bus - termination 20 Figure 4-7: Interfaces - shielding 21 Figure 6-1: Status LEDs 24 Tables Table 1-1: Manual - overview Table 4-1: Conversion chart - wire size 15 Table 4-2: Power supply - terminal assignment 15 Table 4-3: Analog load share - terminal assignment 16 Table 4-4: RS-485 interface - pin assignment 17 Table 4-5: CAN bus - pin assignment 19 Table 4-6: Maximum CAN bus length 20 Table 5-1: easYgen configuration 22 Table 6-1: Outlines the indicator condition and the corresponding status after the baud rate is found 24 Page 4/29 © Woodward Manual 37442 LSG - Load Share Gateway Chapter General Information TECHNICAL REQUIREMENTS The Load Share Gateway (LSG) works only in combination with the easYgen-3000 Series (PackageP2) and the entire easYgen-2000 Series State: 17 July 2009 Related Documents ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Type English German 37442 - easYgen-3000 Series (Package P2) easYgen-3000 - Installation easYgen-3000 - Configuration easYgen-3000 - Operation easYgen-3000 - Application easYgen-3000 - Interfaces easYgen-3000 - Parameter List easYgen-3200 - Brief Operation Information easYgen-3100 - Brief Operation Information 37414 37415 37416 37417 37418 37420 37399 37419 GR37414 GR37415 GR37416 GR37420 GR37399 - easYgen-2000 Series easYgen-2000 - Installation easYgen-2000 - Configuration easYgen-2000 - Operation easYgen-2000 - Application easYgen-2000 - Interfaces easYgen-2000 - Parameter List easYgen-2000 - Brief Operation Information 37426 37427 37428 37429 37430 37431 37432 DE37426 DE37427 DE37428 DE37431 DE37432 26076 / 26174 26086 / 26175 26099 / 26181 - Load Share Gateway (LSG) Load Share Gateway - Manual EGCP-2 Series EGCP-2 - Installation and Operation EGCP-2 - Application EGCP-2 - Communications This Manual ► Table 1-1: Manual - overview Intended Use The unit must only be operated in the manner described by this manual The prerequisite for a proper and safe operation of the product is correct transportation, storage, and installation as well as careful operation and maintenance © Woodward Page 5/29 Manual 37442 LSG - Load Share Gateway Overview ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The Load Share Gateway (LSG) is a next generation communication converter specifically designed to operate the easYgen-2000 / easYgen-3000 Series and legacy devices ( RS-485 Bus or analog load share line coupled ) in one single load share network Page 6/29 © Woodward Manual 37442 LSG - Load Share Gateway Chapter Installation Safety Precautions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ WARNING HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Only qualified workers should install this equipment Such work should be performed only after reading this entire set of instructions • NEVER work alone • Before performing visual inspections, tests, or maintenance on this equipment, disconnect all sources of electric power Assume that all circuits are live until they have been completely deenergized, tested, and tagged Pay particular attention to the design of the power system Consider all sources of power, including the possibility of backfeeding • Apply appropriate personal protective equipment and follow safe electrical practices • Turn off all power supplying the equipment in which the LSG is to be installed before installing and wiring the LSG • Always use a properly rated voltage sensing device to confirm that power is off • Beware of potential hazards, wear personal protective equipment, and carefully inspect the work area for tools and objects that may have been left inside the equipment • The successful operation of this equipment depends upon proper handling, installation, and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property Failure to follow these instructions will result in death or serious injury! WARNING No dead bus closure interlock between easYgen and legacy products is provided by the LSG A closure of the easYgen or legacy product onto a dead busbar simultaneously with other controls must be prevented by external means! The unit does not provide any protection and in addition renders the built-in protection of the easYgen dysfunctional! Regulatory Notes ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ • The LSG is suitable for use in non-hazardous locations only • The LSG is not authorized for use in life support devices or systems • Wiring and installation must be in accordance with applicable electrical codes in accordance with the authority having jurisdiction • The LSG is designed for installation into an electrical switchboard or cubical as part of a fixed installation © Woodward Page 7/29 Manual 37442 LSG - Load Share Gateway Electrostatic Discharge Awareness ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ All electronic equipment is static-sensitive, some components more than others To protect these components from static damage, you must take special precautions to minimize or eliminate electrostatic discharges Follow these precautions when working with or near the control Before doing maintenance on the electronic control, discharge the static electricity on your body to ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.) Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials Wear cotton or cotton-blend materials as much as possible because these not store static electric charges as much as synthetics Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from the control, the modules, and the work area as much as possible Opening the Control unit will void the warranty! Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary If you must remove the PCB from the control cabinet, follow these precautions: • Make sure that the unit is completely de-energized (all connectors have to be pulled off) • Do not touch any part of the PCB except the edges • Do not touch the electrical conductors, connectors, or components with conductive devices or with bare hands • When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you are ready to install it Immediately after removing the old PCB from the control unit, place it in the antistatic protective bag WARNING To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules Mounting and Removal ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The enclosure provides protection against solid objects according to IP 20 classification and NEMA Type rating When mounting the enclosure observe the following rules: • • • • • • • Avoid splash water and water drops Avoid aggressive gas, steam or liquids Avoid dusty environments Make sure there is sufficient air ventilation and clearance to other devices mounted next to the module Do not exceed the specified operational temperatures Mount inside a sealed electrical switchboard or cubicle Observe applicable local regulations like EN60204 / VDE0113 Page 8/29 © Woodward Manual 37442 LSG - Load Share Gateway Application Overview ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The LSG is available in two different types: • Active power load share (P) • Reactive power load share (Q) The following figures show application examples for both LSG types (marked with P or Q) easYgen connected to EGCP-2 (CAN/RS-485) The easYgen devices communicate via CAN bus among each other and therefore can´t communicate directly to EGCP-2 devices which have no CAN bus interface The LSG is able to connect EGCP-2 and easYgen devices in a single load share network easYgen (CAN) The LSG is fixed to work as generator with address 15 and 16 For this reason it is not allowed, to set any other easYgen device to address 15 or 16 (For further information please refer to the easYgen manuals) EGCP-2 (RS-485) The LSG is fixed to work as generator with address For this reason it is not allowed, to set any EGCP-2 to address (For further information please refer to the EGCP-2 manuals) CAN, RS-485 interface and power supply are isolated galvanically, so there is no need for any additional galvanic isolation easYgen Device easYgen Device easYgen Device 2nd Generator 1th Gtor max 30 Generators CAN LSG (P) RS-485 EGCP-2 #1 EGCP-2 #2 EGCP-2 max #7 Figure 2-1: Application – EGCP-2 WARNING Please arrange additional precautions for the dead bus closure interlock The LSG connection doesn´t guarantee a dead bus closure interlock NOTE All easYgen devices which are allowed to perform a dead bus closure, independent of the EGCP-2, must have a generator number