Tài liệu sửa chữa xe ô tô Renault 19 (Repair Manual) - P1

Tài liệu sửa chữa xe ô tô Renault 19 (Repair Manual) Chassis, Heating and ventilation, Sheet metal work, Sealing and Soundproofing, Trim and Upholstery

77 11 190 814OCTOBER 1996Edition AnglaiseGeneral"The repair methods given by the manufacturer in this document are based on thetechnical specifications current when it was prepared.The methods may be modified as a result of changes by the manufacturer in theproduction of the various component units and accessories from which his vehiclesare constructed".All copyrights reserved by Renault.Copying or translating, in part or in full, of this document or use of the service partreference numbering system is forbidden without the prior written authority ofRenault.Régie Nationale des Usines Renault S.A. 1996SPECIFICATIONSLIFTING EQUIPMENTTOWINGLUBRICANTS - CONSUMABLESDRAINING - REFILLINGCVALUES AND SETTINGS EXPLODED VIEWPRC0001 TOWINGAll typesContentsSPECIFICATIONSEngine - Clutch - GearboxVehicle identification01-101-2LIFTING EQUIPMENTTrolley jack - Axle standsPages010203General02-103-1LUBRICANTS - CONSUMABLESPackaging 04-1DRAINING - REFILLINGEngineGearboxPower assisted steering040505-105-305-407-107-407-707-907-1507-1707-2107-2207-2407-2507-2707-28VALUES AND SETTINGSDimensionsCapacities - GradesBelt tensionAccessories belt tensionTiming belt tensionCylinder head tighteningMain brake components anddimensionsFront axle setting valuesFront axle checking valuesRear axle checking valuesUnderbody heightsBrake compensatorPages07 SPECIFICATIONSEngine - Clutch - Gearbox01Vehicle typeEngineTypeCubiccapacity(cm3)Clutch typeType of manual and automaticgearboxB530 - C530 - L530S530C1G 1237 180 CP 3300JB0 - JB1 - JB4 - JB5B531 - C531 - L531 C1J 1397 180 CP 3300JB0 - JB1 - JB4 - JB5B53H - B53P - C53PL53H - L53PC2J 1397 180 CP 3300JB0 - JB1 - JB4 - JB5B532 - C532 - L532 C3J 1390 180 CP 3300JB0 - JB1B53G - B537 - C537L53G - L537 - S537E6J 1390 180 CP 3300JB0 - JB1 - MB1B53A - C53A - L53A E7J 1390 180 CP 3300JB1 - MB1B535 - C535 - L535 E7J 1390 180 CP 3300JB1 - MB1B53W - C53W - L53W E7F 1171 180 CP 3300JB0 - JB1 - JB3B53E - B53M - B533B536 - C53E - C53MC533 - L533 - L536F2N 1721 200 CP 4000JB0 - JB1 - JB3 - AD4B53B - B53C - B53FC53B - C53C - C53FD53C - L53B - L53C -L53FF3N 1721 200 CP 4000AD4 - JB3 - MB3B53V - B53Y - B538C53V - C53Y - C538D53V - D53Y - L53VL53Y - L538 - 353A353C - 353D - 353F453A - 453C - 453D 453F - 453H - 553A553C - 553D - 553F553H - 853A - 853C853FF3P 1794 200 CP 4000AD4 - JB3 - JC5B53D - B539 - C53DC539 - D53D - L53DL539F7P 1764 200 CP 4400JB3 - JC5B53I - B53J - B53KB53T - B53Z - B534C53I - C53J - C53KC53T - C53Z - C534L53I - L53J - L53KL53T - L53Z - L534S53I - S53J - S53K -S534F8Q 1870200 CPV 4600200 CPV 3500JB1 - JB3 - JC501-1 SPECIFICATIONSVehicle identification01ENGINEAPPROVALLETTERNUMBERVEHICLETYPEF3PEHEHHHJA704706708760706760765682X53 Y053 A053 B - F - HX53 V053 C - D - HX53 8IDENTIFICATION OF F3P ENGINES WITH REDUCED CUBIC CAPACITYDefinition of identification X and 0X53 Y = B53 Y, C53 Y, L53 Y Vehicle type code starting with a letter.053A = 353 A, 453 A Vehicle type code starting with a number.The reduced cubic capacity can be identified usingthe type approval letter (B) on the engine plate.000 0 000 /0000000FEABC D90775A:the engine typeB:the vehicle type approval letterC:the identity of RENAULT SAD: the engine numberE:the engine manufacturing numberF:letter indicating the factory at which the en-gine was manufactured (e.g.: C for Cléon)01-2 SPECIFICATIONSVehicle identification01LOCATION OF THE VEHICLE IDENTIFICATION PLATEPlates (A) and (B) may be separate or on a singleplate (according to specification).Position n° 2Position n° 1 Position n° 395890-1R94946RPlate (C) is located on the front panel.Adhesive plate (D) is attached to the chassis on theside of the right front door.92025R01-3 SPECIFICATIONSVehicle identification01METAL PLATE (Position n° 1)Rectangular plate Oval plateThis consists of;At A: the manufacturer’s name,At B: the EU official approval number, inclu-ding:At B1: the number of the country gran-ting the EU approvalAt B2: the approval number for the ve-hicle type.At C: the official type number preceded by themanufacturer’s worldwide identificationcode (for example VF1 is the code forRENAULT France),At D: the chassis numberAt E: the gross vehicle weight,At F: the gross train weight,At G: the maximum permissible front axleweight,At H: the maximum permissible rear axleweight,At J*: the vehicle model year or paint identifica-tion code.* NOTE: some of these items of information arenot required for certain export markets. Theplates described above are shown in their mostcomplete form.REGIE NATIONALEDES USINES RENAULTX*0* 0000XX0000 000000000000000 kg0000 kg1 - 0000 kg2 - 0000 kg00000000000 000 000X 000000000005671432ABCDEFGHJB1B2This consists of:At 1 : the vehicle typeAt 2 : special features of the vehicle*At 3 : the basic equipment * (see table),At 4 : options,At 5 : the manufacturing number,At 6 : the vehicle model year* or paint identifi-cation code*,At 7 : the factory at which the vehicle was as-sembled:A : PortugalB : BatillyC : CreilD : DouaiE : SpainF : FlinsG : Grand CouronneH : HarenJ : BillancourtK : DieppeN : MexicoP : MexicoQ :A.M.C.S : SandouvilleT : Matra RomorantinU : MaubeugeW : Spain ValladolidX : HeuliezY : YugoslaviaZ :U.S.A.* DEPENDING ON COUNTRY OR SPECIFICATION01-4 SPECIFICATIONSVEHICLE IDENTIFICATION01METAL PLATE (Position n° 2)This consists of:At A: the manufacturer’s name,At B: the EU official approval numberAt C: the official type number preceded by the manufacturer’s worldwide identification code(for example : VF1 for RENAULT France),At D: the chassis number,At E: the gross vehicle weight,At F: the gross train weight,At G: the maximum permissible front axle weight,At H: the maximum permissible rear axle weight,At 1 : the vehicle type,At 2 : the first number indicates the gearbox or the factory optionsthe second number indicates the level of equipment,At 3 : the technical equipment number,At 4 : the factory option additional equipment,At 5 : the trim identification code,At 6 : the paint identification code,At 7 : the level of equipment,At 8 : a letter indicating the factory of manufacture, followed by the manufacturing number.WARNING: The 7 characters of the manufacturing number must not be separated. For vehicles manufacturedbefore that date, the manufacturing number is 7 numbers.NOTE: some of these items of information are not required for certain export markets. The plates describedabove are shown in their most complete form.40 0 0 00 0 0 0 0 0 0 00 0 0 0 0 0 070 0 0 0 0 0 0 0281536BREGIE NATIONALEDES USINES RENAULTAU 0000-00-00VF1000000000000000000 kg0000 kg1 - 0000 kg2 - 0000 kgCDEFGHA01-5 SPECIFICATIONSVehicle identification01REGIE NATIONALE DESUSINES RENAULT S.A.e000-00/00000-0000-00VF0000000000000000000 kg0000 kg1 - 0000 kg2 - 0000 kg100 0 0 00 0 0 0 0 0 0 00 0 0 0 0 0 0110 0 0 0 0 0 0 0713814912Renault123456VF000000000000000000000 000 00000 000 0000000000910121112871413BAMETAL PLATE (Position n° 3)01-6 SPECIFICATIONSVehicle identification01This consists of:At A: the manufacturer’s name,At B: the EU official approval numberAt 1 : the official type number preceded by the manufacturer’s worldwide identification code(for example : VF1 for RENAULT France),At 2 : the chassis number,At 3 : the gross vehicle weight,At 4 : the gross train weight,At 5 : the maximum permissible front axle weight,At 6 : the maximum permissible rear axle weight,At 7 : the first number indicates the gearbox or the factory optionsthe second number indicates the level of equipment,At 8 : the vehicle typeAt 9 : the technical equipment number,At 10 : the factory option additional equipment,At 11 : the level of equipment,At 12 : the paint identification code,At 13 : a letter indicating the factory of manufacture, followed by the manufacturing number,At 14 : the trim identification code.NOTE: some of these items of information are not required for certain export markets. The plates describedabove are shown in their most complete form.ALLOCATION OF THE TECHNICAL EQUIPMENT CODESThe equipment code, three letters at (9), must be documented when vehicle identification is required (orde-ring of replacement parts, warranty form, etc).01-7 [...]... oil drain EU countries PETROL - 15 °C - 30 °C - 20 °C + 25 °C - 10 °C 0°C + 10 °C + 20 °C + 30 °C CCMC-G4 ACEA A 2-9 6/A 3-9 6 15W4 0-1 5W50 15W4 0-1 5W50 CCMC-G5 ACEA A 2-9 6/A 3-9 6 CCMC-G5 ACEA A 2-9 6/A 3-9 6 C 3 E 3.5 F2N - F3N - F3P 5W30 5W30 CCMC-G5 ACEA A 2-9 6/A 3-9 6 5W4 0-5 W50 5W4 0-5 W50 4.8 F7P 10W3 0-1 0W4 0-1 0W50 10W3 0-1 0W4 0-1 0W50 6 Other countries PETROL - 15 °C - 30 °C - 20 °C - 10 °C 0°C + 10 °C + 20 °C +... 0 7-4 VALUES AND SETTING Capacities - Grades 07 Units Capacity in litres Grade Diesel engine (oil) For oil drain EU countries DIESEL (All models) - 15 °C - 30 °C - 20 °C + 25 °C - 10 °C 0 °C + 10 °C CCMC-PD2 ACEA B 2-9 6/B 3-9 6 15W40 15W40 CCMC-PD2 ACEA B 2-9 6/B 3-9 6 10W40 10W40 CCMC-PD2 ACEA B 2-9 6/B 3-9 6 5W30 5W30 CCMC-PD2 ACEA B 2-9 6/B 3-9 6 F8Q + 20 °C + 30 °C 5W40 5W40 5 Other countries DIESEL - 15 °C -. .. capacity compressor oil SP10 250 ml (R134a) 77 01 419 313 0 4-3 DRAINING - REFILLING Engine 05 ESSENTIAL SPECIAL TOOLS Engine drain plug spanner DRAINING: plug (1) REFILLING: ENGINES C - F plug (2) dipstick (3) ENGINES C1G - C1J - C2J - C3J 98486R 92179R ENGINE E ENGINES E6J - E7J - E7F 98701R 92178R 0 5-1 DRAINING - REFILLING Engine REFILLING: 05 plug (2) dipstick (3) ENGINES F2N - F3P ENGINE F7P 92035R... D21412) TEXAMATIC 4011 Normal : 0.7 55 Power assisted steering ELF RENAULT MATIC D2 (D20104) The brake fluid must be of a type approved by our Design office Unleaded petrol/diesel - ELF RENAULT MATIC D2 or - MOBIL ATF 220 Engine cooling system C1G - C1J - C2J C3J E6J E7F - E7J F2N - F3N F3P F7P F8Q 5.4 6 5.2 5,2 6 6.1 or 6.5 7 6.8 - - 0 7-6 VALUES AND SETTINGS Belt tension 07 ESSENTIAL SPECIAL TOOLS Mot... engine F3P 706 Renault 19 3 door hatchback with engine E7J 700 Renault 19 3 door hatchback with engine F3P 706 REMINDER: "A" or "A’" "BC" "D" = body type = N° of project (example 53) = Engine number 0 1-8 "A’BCD" or 453A LIFTING EQUIPMENT Trolley jack - Axle stands 02 Safety symbol (special precautions to be taken when carrying out work) ESSENTIAL SPECIAL TOOLS Cha Cha 280 -0 2 408 -0 2 Trolley jack pad... Use pad Cha 28 0-0 2 Take the load under the front sub-frame Avoid the pad touching the gearbox or the exhaust down-pipe 92556R For some vehicles, make a notch in tool Cha 28002 to prevent it touching the exhaust 9193 6G2 0 2-1 8567 9-1 G13 LIFTING EQUIPMENT Trolley jack - Axle stands 02 LIFTING WITH THE TROLLEY JACK FROM THE SIDE AXLE STANDS Use pad Cha 28 0-0 2 When taking the weight of the vehicle on the axle... 853A Renault 19 all models X 0 X53A 053A The engine letter"D" at A in both cases corresponds: • to engine E7J 700 when the body type is B, C, D, L, and S X covers B, C, D, L, and S • to motor F3P 706 when the body type is 3, 4, 5, 6 and 8 0 covers 3, 4, 5, 6 and 8 Therefore B53A : 553A : C53A : 353A : Renault 19 5 door hatchback with engine E7J 700 Renault 19 5 door hatchback with engine F3P 706 Renault. .. 0 5-2 DRAINING - REFILLING Gearbox 05 MANUAL DRAINING: plug (1) REFILLING: plug (2) ENGINES C - E - F 98486R1 Plug (A) with no dipstick Plug (A) with dipstick 92081R DI0522 Fill to the level of the opening Wipe the dipstick section Refit the plug without tightening it, dipstick downwards Remove the plug, the level should be on the boss (2) For automatic transmission, refer to the relevant section 0 5-3 ... 5W40 5 Other countries DIESEL - 15 °C - 30 °C - 20 °C + 15 - 10 °C 0 °C + 10 °C + 20 °C + 30 °C API CF 15W40 API CF 10W40 API CF 10W30 (plus 0.5 litre for oil filter) 0 7-5 VALUES AND SETTINGS Capacities - Grades Units Capacity in litres Manual gearbox JB0 JB1 JB3 JB4 JB5 JC5 Grade 07 Special points All countries: TRANSELF TRX 75 W 80 W (Standards API GL5 or MIL-L 2105 C or D) 3.25 3.40 3.40 2.80 2.90 3.10... the vehicle either directly or indirectly FRONT REAR 92020S 92019S 0 3-1 LUBRICANTS - CONSUMABLES Packaging DESCRIPTION PACK SIZE 04 PART NUMBER GREASES 1 kg tin 77 01 422 307 180 g sachet 77 01 366 100 Aerosol • ANTI-SEIZE (high temperature grease) Turbo etc 77 01 028 179 80 ml tube • MOLYKOTE "33 Medium" bushes on tubular rear axles anti-roll bar bushes 77 01 421 145 100 g tube • MOLYKOTE "BR2" for . CONSUMABLESPackaging 0 4-1 DRAINING - REFILLINGEngineGearboxPower assisted steering04050 5-1 0 5-3 0 5-4 0 7-1 0 7-4 0 7-7 0 7-9 0 7-1 50 7-1 70 7-2 10 7-2 20 7-2 40 7-2 50 7-2 70 7-2 8VALUES AND. B53Y - B538C53V - C53Y - C538D53V - D53Y - L53VL53Y - L538 - 353A353C - 353D - 353F453A - 453C - 453D 453F - 453H - 553A553C - 553D - 553F553H - 853A - 853C853FF3P