Bộ trợ tài liệu hay về dòng máy thổi khí mới cho các kỹ thuật và kỹ sự tìm hiểu và tính năng của dòng máy này phục vụ công tác công việc được tốt vì đây là dòng máy có chất lượng và tốc độ cao . Nên khó tháo lắp và sữa chữa
AERZEN USA CORPORATION 108 Independence Way * Coatesville, PA 19320 Main Phone: 610-380-0244 * Fax: 610-380-0278 Letter of Transmittal Company: Birch Bay Water & Sewer District 7096 Point Whitehorn Rd Blaine, WA 98230-9675 Transmittal #: 04112016 Date: April 11, 2016 Attn: Mike Sowers Subject: Sewer - CIP WWTP Aeration Basin Upgrades PO #: 11147 Job #: SO-16-00494 WE ARE SENDNG YOU Letter Purchase Order Submittal O&M Manual Other Revised, with responses to review comments DOCUMENT TYPE: pdf # OF COPIES: (1) via email TRANSMITTED as checked below: For Approval For Your Use As Requested As Built Action Specified Below Remarks: Copy To: Kristin Faulkner | Treatment Equipment Company Paul Schuette | Aerzen USA Corporation PROJECT MANAGER: NAME Margie Jarrow Tel: 484-718-3507 Fax: 610-380-0278 Email: mjarrow@aerzenusa.com Signed: Margie Jarrow Submittal (revised 4-11-16) SECTION 43 11 33 ROTARY LOBE HYBRID BLOWER Birch Bay Water & Sewer District Manufacturer/Service/Parts Aerzen USA Corp 108 Independence Way Coatesville, PA 19320 800-444-1692 (tel) 610-380-0278 (fax) www.aerzenusa.com Local Representative Treatment Equip Co 14400 Bel Red Rd # 101C Bellevue, WA 98007 425-641-4306 (tel) Purchaser Birch Bay Water & Sewer Dist 7096 Point Whitehorn Rd Blaine, WA 98230-9675 360 371-7100 (tel) 360 371-2806 (fax) Water, Industrial and Domestic Wastewater, Reclaimed Water, Biosolids, Odors and Air Emissions: Treatment Design, Planning, Funding, Studies, Modeling, Operation, Permitting, Management ESVELT ENVIRONMENTAL ENGINEERING, LLC 8908 EAST DALTON AVENUE, SPOKANE WA 99212, www.esvelt.com Date: March 13, 2016 Project: Birch Bay Water and Sewer District (District) Wastewater Treatment Plant (WWTP) Phone: 509-926-3049 509-624-5468 Technical Memorandum: TM-EEE-5 Rotary Lobe Hybrid Blower Submittal Review Prepared For: Mr Rodney Langer, P.E Principal CHS Engineers 12507 Bel-Red Road, Suite 101 Bellevue, WA 98005 Prepared By: Allison Esvelt, MSCE, PE, BCEE Principal Esvelt Environmental Engineering, LLC Recommended Action: Revise and Resubmit addressing the items below General: The text in Section - Sales Description and Section - Motor Submittal does not appear to have been printed properly Please correct and resubmit these sections Specification Section 43 11 33 Paragraph 1.04.D.4: Submit detailed information for bearings, v-belts, sheaves, and gauges Paragraph 1.04.D.5: Include performance curves showing capacity in SCFM and ICFM, differential pressure, dB(A) noise pressure level, rotor speed, and blower horsepower from percent to 130 percent of design capacity at design inlet conditions (pressure, temperature, and relative humidity) Paragraph 1.04.D.7: Submit v-belt drive service factor calculations Paragraph 1.04.D.8.k: Submit motor manufacturer’s certified bearing life Paragraph 1.04.D.13: Submit warranty as specified in Paragraph 1.06 for both blower assembly and motor Paragraph 1.04.E and F - Transmittal Procedures: Please provide copies of the Operation and Maintenance Manuals to the Buyer as specified and in accordance with the requirements of this paragraph Paragraph 1.06.A - Warranty: Aerzen’s standard warranty is rejected The Seller must provide the specified warranty per the Contract which begins on the Date of Seller’s Certificate of Installation and Field Testing Paragraph 1.06.C: Furnish motor manufacturer’s 2-year warranty Esvelt Environmental Engineering LLC January 2016 Birch Bay Water and Sewer District WWTP Fine Bubble Diffuser Submittal TM-EEE-4 10 Paragraph 2.01.C.1: Maximum blower speed of 7,122 RPM is approved 11 Paragraph 2.03.K: Insulation surrounding the discharge silencer may be eliminated 12 Paragraph 2.07.H: Motor speed of 3,600 RPM is approved 13 Paragraph 2.07.V: Motor must be inverter-duty rated per NEMA MG1 as specified Verify requirement 14 Paragraph 2.07.W: Verify specified motor bearing life of 100,000 hours 15 Paragraph 2.09: Aerzen’s standard non-stainless steel pressure relief valve is approved 16 Paragraph 2.011.A and B: Inlet and discharge gauges are still required per the specifications Submit product information 17 Paragraph 2.011.C: Inlet and discharge pressure transducers may be supplied in lieu of pressure switches 18 Paragraph 2.012: Discharge temperature transducer may be supplied in lieu of temperature switch However, the temperature gauge is still required as specified Submit product information 19 Paragraph 2.015.B.9: Noise level of not greater than 77 dB(A) at 3-feet from enclosure is approved 20 Paragraph 2.017: Furnish and provide submittal on specified nameplate 21 Paragraph 2.018: Furnish stainless steel fasteners as specified 22 Paragraph 2.019.A.4: Submit letter stating that the Owner will receive a credit for the specified spare bearings, seals, and gaskets should maintenance be required and Owner require shipment of these parts to a qualified service center or to the factory 23 Paragraph 2.019.B and C: Package and provide storage container for spare parts as specified 24 Paragraph 3.01.B.2 - IEEE 112 Tests: Perform tests in accordance with IEEE 112 as specified Submit IEEE 112 Form A-1 as specified prior to shipment 25 Paragraph 3.01.C: Furnish calibration certificates for instrumentation as specified prior to shipment Esvelt Environmental Engineering LLC March 2016 Birch Bay Water and Sewer District WWTP Rotary Lobe Hybrid Blower Submittal TM-EEE-5 Date: April 11, 2016 Project: Birch Bay Water and Sewer District (District) Wastewater Treatment Plant (WWTP) Rotary Lobe Hybrid Blower Submittal Review Aerzen Responses to Revise and Resubmit Comments General: The text in Section - Sales Description and Section - Motor Submittal does not appear to have been printed properly Please correct and resubmit these sections Corrected Specification Section 43 11 33 Paragraph 1.04.D.4: Submit detailed information for bearings, v-belts, sheaves, and gauges Information for the belts and pulleys has been added to Submittal Section Paragraph 1.04.D.5: Include performance curves showing capacity in SCFM and ICFM, differential pressure, dB(A) noise pressure level, rotor speed, and blower horsepower from percent to 130 percent of design capacity at design inlet conditions (pressure, temperature, and relative humidity) Applicable curves have been added to Section Paragraph 1.04.D.7: Submit v-belt drive service factor calculations Added to Submittal Section 5 Paragraph 1.04.D.8.k: Submit motor manufacturer’s certified bearing life Added to Submittal Section Paragraph 1.04.D.13: Submit warranty as specified in Paragraph 1.06 for both blower assembly and motor The Warranty, and the Terms and Conditions are addressed with the commercial review by the Aerzen Contract Administrator Paragraph 1.04.E and F - Transmittal Procedures: Please provide copies of the Operation and Maintenance Manuals to the Buyer as specified and in accordance with the requirements of this paragraph The O&M manual will be provided upon receipt of a fully approved Submittal Paragraph 1.06.A - Warranty: Aerzen’s standard warranty is rejected The Seller must provide the specified warranty per the Contract which begins on the Date of Seller’s Certificate of Installation and Field Testing The Warranty, and the Terms and Conditions are addressed with the commercial review by the Aerzen Contract Administrator Paragraph 1.06.C: Furnish motor manufacturer’s 2-year warranty A year warranty on the motor is extended by the motor manufacturer See Submittal Section 10 Paragraph 2.01.C.1: Maximum blower speed of 7,122 RPM is approved Noted 11 Paragraph 2.03.K: Insulation surrounding the discharge silencer may be eliminated Noted 12 Paragraph 2.07.H: Motor speed of 3,600 RPM is approved Noted 13 Paragraph 2.07.V: Motor must be inverter-duty rated per NEMA MG1 as specified Verify requirement The motor is inverter-duty rated See nameplate data in Submittal Section 14 Paragraph 2.07.W: Verify specified motor bearing life of 100,000 hours Added to Submittal Section 15 Paragraph 2.09: Aerzen’s standard non-stainless steel pressure relief valve is approved Noted 16 Paragraph 2.011.A and B: Inlet and discharge gauges are still required per the specifications Submit product information Supplying inlet and discharge gauges is redundant and not necessary The specification references PD blower instrumentation in nature and does not meet Aerzen’s requirements for a Hybrid rotary lobe compressor Aerzen will supply the AERtronic which will monitor the inlet and discharge pressures and temperatures, as well as control the enclosure cooling fan The AERtronic will monitor the motor temperature with a temperature switch The AERtronic will provide a digital display of temperature and pressure readings It will provide hardwire alarm and/or fault signals if operated outside of the normal operating parameters In addition the AERtronic will notify/alarm the operator of maintenance requirements such as oil changes, belt inspection/replacement and filter service 17 Paragraph 2.011.C: Inlet and discharge pressure transducers may be supplied in lieu of pressure switches Noted 18 Paragraph 2.012: Discharge temperature transducer may be supplied in lieu of temperature switch However, the temperature gauge is still required as specified Submit product information Supplying a discharge temperature gauge is redundant and not necessary The specification references PD blower instrumentation in nature and does not meet Aerzen’s requirements for a Hybrid rotary lobe compressor Aerzen will supply the AERtronic which will monitor the inlet and discharge pressures and temperatures, as well as control the enclosure cooling fan The AERtronic will monitor the motor temperature with a temperature switch The AERtronic will provide a digital display of temperature and pressure readings It will provide hardwire alarm and/or fault signals if operated outside of the normal operating parameters In addition the AERtronic will notify/alarm the operator of maintenance requirements such as oil changes, belt inspection/replacement and filter service 19 Paragraph 2.015.B.9: Noise level of not greater than 77 dB(A) at 3-feet from enclosure is approved Noted 20 Paragraph 2.017: Furnish and provide submittal on specified nameplate Material is Anodized Aluminum – Black, Fade Resistant coating See nameplate photo in submittal section 21 Paragraph 2.018: Furnish stainless steel fasteners as specified Stainless steel fasteners will be provided 22 Paragraph 2.019.A.4: Submit letter stating that the Owner will receive a credit for the specified spare bearings, seals, and gaskets should maintenance be required and Owner require shipment of these parts to a qualified service center or to the factory Exception was taken in the bid package to supplying spare bearings, seals, and gaskets; and not included in the price quoted A letter stating that the Owner will receive a credit will not be provided Additionally, Aerzen does not have a system for issuing and tracking credits for spare parts These parts are normally stocked items housed at the Aerzen USA Coatesville, PA warehouse and can be shipped within 24 hours notice upon request of customer order 23 Paragraph 2.019.B and C: Package and provide storage container for spare parts as specified A storage container for spare parts will be provided 24 Paragraph 3.01.B.2 - IEEE 112 Tests: Perform tests in accordance with IEEE 112 as specified Submit IEEE 112 Form A-1 as specified prior to shipment The motor will be tested in accordance with IEEE 112 as specified See BALDOR MOTOR ROUTINE TEST PROCEDURE in Section 25 Paragraph 3.01.C: Furnish calibration certificates for instrumentation as specified prior to shipment The pressure transmitters supplied on the Hybrid have an accuracy rating of +/- 1.0 of full range See the cut sheets in Section Calibration certificates are not standard They can be requested from the transmitter supplier - additional cost and increased lead time will apply SECTION Aerzen Blower Model D62S Performance Data Bill of Material General Arrangement Drawing Aerzen USA Project: SO-16-00494 SECTION Hybrid Blower Literature Customer: Birch Bay Water & Sewer District SECTION Hybrid Blower Package Accessories Purchase Order No 11147 SECTION Hybrid Blower Controls Project: Sewer - CIP WWTP Aeration Basin Upgrades SECTION Motor Details Motor Data SECTION Corrosion Protection/Paint Spec SECTION Testing SECTION Startup Report SECTION Job Specific Data Package Aerzen USA Corporation 108 Independence Way – Coatesville, PA 19320 DATE Aerzen Job # Page Tel: (610) 380-0244 Fax: (610) 380-0278 Service Hotline (800) 444-1692 0-Jan-00 SO-16-00494 of e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com Revision Letter - CUSTOMER INFORMATION CUSTOMER Birch Bay Water & Sewer District CUSTOMER PO # 11147 PROJECT NAME Sewer - CIP WWTP Aeration Basin Upgrades PACKAGE DESCRIPTION EQUIPMENT IDENTIFICATION - BLOWER MODEL # D 62 S PACKAGE DESCRIPTION Pressure Unit w/ Enclosure DISCHARGE CONNECTION TYPE 150# ANSI Discharge Connection INLET CONNECTION TYPE No Inlet Connection MOTOR CONDUIT LOCATION F3 Conduit Box TOTAL PACKAGE WEIGHT 4185.2 lbs SERIAL NUMBERS QTY (3) DOCUMENTATION GENERAL ARRANGEMENT DRAWING GB-006032-200 MOTOR CABLE ROUTING IA-004545 OPERATIONS & MAINTENANCE MANUAL G4-007 WARRANTY TERMS & CONDITIONS A2-001-USA PERFORMANCE DATA MEDIUM AIR INLET CAPACITY ICFM 1891 403 INLET CAPACITY SCFM 1750 373 INLET PRESSURE PSIA 14.68 15 PSI 7 INLET TEMPERATURE °F 90 90 DISCHARGE TEMPERATURE °F 176 191 NOMINAL BLOWER SPEED RPM 7122 2100 POWER @ BLOWER SHAFT BHP 67.4 17 MOTOR RATING HP 75 75 MOTOR SPEED RPM 3555 1048 SOUND PRESSURE LEVEL * dB(A) 77 77 Hz 60 18 DISCHARGE PRESSURE MOTOR/VFD SPEED * measured in free field at foot distance from the outline of the unit (tol +/- dB(A)) Tolerance on Power & Flow is +/- 5% The v-belt service factor is selected from a table (see below) based on the nature of the load and type of driving unit Following is the calculation in which the belt service factor has been used to calculate design power Output Input Diameter DriveR Pulley, d DriveN Pulley, D Center Distance, C D/d d/C (D-d)/C Length, Outside Circumference Contact Angle Arc Correction Factor1, G Belt Factor2, CB* 12.41 in 315.2 6.300 in 160 27.81 in 706 Pulley 0.508 Ratios 0.446 -0.220 85.346 in 2168 Belt 192.6 ° 1.027 1.4351 Accurate from 180° to 0° Contact Angle (and also from 180° to 360°) Input to MD-140 Program Motor Rated Power, Pr Service Factor, SF Operating Speed, Nr 75 HP 1.5 3600 rpm Load Operating Speed, NL 7091.4 rpm Belt Design Power, DHP Belt Speed, V Tension - Tightside, Tt 112.5 HP 11696 fpm 386 lbf Motor Belt Belt Motor Tension - Slackside, Ts Ratio - Tt / Ts 5.60 Belt Pull (Effective), Tt - Ts Power Transmission Check Shaft Load3 (Dynamic), Tt + Ts Vector Correction Difference 317 lbf 112.5 HP 454 lbf -0.31% Belt Type Number of Belts Factor M Total Static Belt Tension Centrifugal Tension Shaft Lateral Load4 (Static ) Shaft Lateral Load4 (Dynamic) SPB 10 1595.8 1368.0 3192 456 Min Shaft Load3 (Dynamic) Max Shaft Load (1.5 x Dynamic) Max Shaft Load5 (2 x Dynamic) 69 lbf lbf lbf lbf lbf 55.9 kW 83.9 kW > 6500 fpm 38.6 per belt 6.9 per belt 31.7 per belt 83.9 kW 45.4 per belt 159.6 136.8 319.2 45.6 per belt per belt per belt per belt 45.6 per belt 68.3 per belt 911 lbf 91.1 per belt Compare to MD-140 F2/F1 Output Warning - Static & Dynamic Shaft Lateral Load results not include vector sum correction except for the calculated Tt + Ts value Unlike other V-belt manufacturers TB Woods specifies times belt tension as the max initial belt tension Tension4 - Slackside 397 lbf Belt Load 779 lbf Gates Online Catalog has an error in the formula for Slackside Belt Tension It is calculated here so that you can determine if a customer has used this formula when specifying DE Lateral Load Factor Y Span Length mm 456 lbf 683 lbf WRONG! WRONG! mm mm mm 27.64 SECTION Component Breakdown Components Base / silencer Belt Guard Belt Guard – Supports Blower Stage Connecting Housing Fasteners - Bolts, Studs, Nuts Flex Connector Hose Clamps Inlet Filter Housing Inlet Hose Inlet Silencer – vacuum Motor Mounting Hardware Piping Pressure safety valves, vacuum breaker valves Sound Enclosure – Base Sound Enclosure Vent Silencer – vacuum Protection Method Carbon steel, painted externally Galvanized sheet metal Galvanized carbon steel Painted casting (external surfaces) Cast aluminum – no coating (DN-50) Carbon steel (DN-200 to DN-400) painted externally DB and G5 Carbon steel (DN-80 to DN-150) painted externally G5 Casting (DN-80 to DN-150) painted externally DB Zinc coated Silicone – no coating Zinc coated Powder coated carbon steel (DN-50 to DN-300) DB and G5 Cast aluminum – no coating (DN-200 & 300) Painted carbon steel (DN-250) Reinforced rubber Painted carbon steel (externally) Galvanized carbon steel Galvanized carbon steel Painted carbon steel Painted flange Powder coated carbon steel Powder coated galvanized sheet metal Painted carbon steel Painted cast iron and carbon steel The machine castings are fettled, cleaned and primed, the primer used is specially developed for machinery parts and is particularly notable for its excellent bonding characteristic and elasticity Its base is a quick drying synthetic resin binder possessing a high degree of water resistance The proportion of pigment to binder is such to ensure the best protection for the machines Total dry Film Thickness: 70 μm (2.75 mil) Aerzen USA Corporation 108 Independence Way – Coatesville, PA 19320 Tel: (610) 380-0244 Fax: (610) 380-0278 www.aerzenusa.com Delta Blower – Corrosion Protection Date 10/23/07 Doc # B-6-0010 revision “H” Page Page of Surface Preparation Primer Final Coat Sand blasting, mechanical cleaning to near white surfaces per SA 2,5 acc to DIN ISO 8501 or SSPC10 Alkyd Resin: RAL 6006 Manufacturer: Relius Coatings (BASF) Alkyd Resin: RAL 5001 Manufacturer: Relius Coatings (BASF) or (Blue) Dr Demuth GmbH Powder Coating Exterior grade Polyester base POLYFLEX Powder Paint, PES-135 TRIBO Coarse Structure, Silk Gloss Enclosure and enclosure base: color RAL 5001 (blue); dry film thickness: 80 μm Inlet Filter Housing – color RAL 5001 (blue); dry film thickness: 100 μm NOTE: The following materials are left unpainted: galvanized parts, stainless steel, aluminum, brass, machined surfaces as well as the inside of vessels such as silencers Aerzen USA Corporation 108 Independence Way – Coatesville, PA 19320 Tel: (610) 380-0244 Fax: (610) 380-0278 www.aerzenusa.com Delta Blower – Corrosion Protection Date 10/23/07 Doc # B-6-0010 revision “H” Page Page of SECTION BALDOR MOTOR ROUTINE TEST PROCEDURE Routine Test Parameters: 1.) Measurement of winding resistance in ohms correlated to 25 deg C 2.) No-load reading of current and speed at normal voltage and frequency 3.) Current input value at rated frequency with rotor at stand still (locked rotor test) Locked Rotor testing is done as single phase and presented as calculated phase current (amperes) 4.) High-potential test (pass or fail): 1000 volts + times rated volts for minute 1000 volts + times rated volts x 1.2 for second 5.) Vibration is measured and compared against engineering specification limits based upon the order This is a pass or fail test and is not a reported value Routine Test Procedure: The winding resistance check test, surge check test and winding high potential test are taken after the motor winding has been completed and prior to the final check test being performed Once the motor is fully assembled with bearings greased the final check test is performed The motor is suspended by an overhead gantry system equipped with isolation springs This procedure isolates the motor from the surrounding environment in accordance with NEMA MG-1 section 7.06.1 “Resilient Mounting” testing standards and allows us to perform an accurate undampened vibration check test on the motor The motor is connected directly to a three-phase power source The power source is an MG (motor-generator) set designed to provide clean, sine wave power under precise hertz and voltage control The motor-generator set is located directly adjacent to each assembly line test stand in order to minimize any effects of voltage drop Five accelerometers are attached to the motor and mounted in the following positions: 1) Drive End Axial, 2) Drive End Horizontal, 3) Drive End Vertical, 4) Opposite Drive End Horizontal, 5) Opposite Drive End Vertical The motor is tested in a locked rotor condition by applying single phase power to the motor for a short duration of time Then motor is run under a no load condition During both the locked rotor and running conditions, current and associated voltage readings are taken on the motor and compared to engineering design specifications Ambient temperature conditions are also recorded Winding resistance measurements are also made prior to the start of the test While operating in the no load running condition a vibration check test is made A multi-channel vibration analyzer performs a vibration sweep from to KHz An 800 line data sample is taken and compared to engineering design specifications If engineering vibration specifications require tighter resolution then multiple data samples are taken over various frequency ranges in order to achieve the desired resolution Vibration signature data is captured and compared to engineering limits based upon the order specifications requirements After the test is complete and the motor has passed all engineering specification limits the motor is approved for shipment SAMPLE – FOR REFERENCE ONLY Aerzener Machinenfabrik GmbH Aerzen USA Corporation Since 1864 108 Independence Way Coatesville, PA 19320 (610) 380-0244 ph (610) 380-0244 fax Reherweg 28 - D31855 Aerzen Telefon: 51 54 / 810 Telefax: 51 54 / 811 91 Certified Test Report Customer Customer PO# evaluated date: evaluated by: certified by: Enviroquip 3352 Aerzen reference # SO-09-00779 Performance & Order Data Blower Model GM 90S 1) 2) 3) 4) Inlet flow differential pressure Shaft Power Blower Speed Test Result 5) Volumetric Efficiency 6) Actual Slip 7) Theoretical Volume 8) Actual Volume 9) Flow Variance 10)Actual Power 11)Power Variance 6-Aug-08 Dreyer Jarrow Serial # Q1 Δp kW rpm η vol, um Vverl, um V0, UM V1, UM Vt, UM PKU, UM PKU, UM 912018 Metric units 79.47 m3/min 621 mbar 103.56 kW 2155 rpm US units 2806.72 Icfm 9.0 psig 139.00 Bhp 2155 rpm Metric units 87% m3/min 11.34 m3/min 89.48 m3/min 78.14 -1.67% 94.88 kW -8.37% US units 87% 400.34 cfm 3,159.80 cfm 2,759.46 cfm -1.67% 127.24 Bhp -8.37% Explanation and Summary Lines 1), 2), 3) 4) above show required performance data ( what was ordered ) Lines 5) through 11) show data that resulted from the performance test on the actual blower Line 9) shows a variance of 1.67% in the flow capacity of this unit Line 11) shows a variance of 8.37% in the power consumption of this unit Standard accepted tolerance is +/- 5% The unit would be acceptable if the flow was no more than 5% below the expected flow and the power was no more than 5% of expected power For this specific case the flow is For this specific case the power is Serial number 912018 -1.67% -8.37% less than expected less than expected Model number Aerzen USA Corporation 108 Independence Way – Coatesville, PA 19320 Tel: (610) 380-0244 Fax: (610) 380-0278 Service Hotline (800) 444-1692 e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com GM 90S meets and exceeds the standard tolerance Test Report AMUSA based on AMD Report DATE Document # 06/12/09RWE B-6-0202 rev "B" Hybrid Blower Mechanical Test Run (15 Minute) Aerzen USA Corporation 108 Independence Way, Coatesville, PA 19320 Tel: (610) 380-0244 Fax: (610) 380-0278 Service Hotline (800) 444-1692 Date e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com 5-Feb-15 Document # H-7-0356-02 Revision - Customer Name: Customer PO #: Mechanical Run Test: The hybrid blower package will be thoroughly inspected before being operated for hour at the discharge pressure specificed on page Measurements will be collected every 20 minutes to verify the blower package meets the submitted performance data Procedure: (The techician preforming the test is required to initial after each step.) 1.) 2.) Visually inspect blower assembly - all bolted assemblies are tight - all electrical wires are free from rotating elements - all instrumentation lines are secured Visually inspect blower assembly - All wires are secured at both ends - All wires are labeled - All wires secured within cabinet - All gauges, lights, and switches are properly labeled - Vent all pressure and/or vacuum gauges (if applicable) * - - Cut off vent nipple, or turn yellow vent lever to open position All switches are properly set (if applicable) * Inlet temperature °F * Inlet pressure psia * Discharge temperature °F * Discharge pressure psig * Oil temperature °F * Oil pressure psig Verify oil de-mister starts with "START" button 3.) Free hinged motor base 4.) Turn hybrid blower by hand Should turn freely! Check with factory if restrictions can be felt 5.) Add oil to both chambers of the hybrid blower if necessary Consult operating manual for type of oil and quantity 6.) Make sure oil drain plugs are tight 7.) Remove V-belts and check rotation of main blower motor (see arrow tag on blower housing for proper rotation) - 8.) Verify sound enclosure fan wiring - 9.) Change blower motor wiring if required Change fan motor wiring if required Replace V-belts - Check V-belt tension and alignment - Make sure electrical cable connected to the motor allows the free movement of the hinged motor and / or slide rail 10.) Start hybrid blower and listen to noise Shut off immediately if abnormal noise can be detected and investigate cause 11.) Turn off blower and listen to run-down noise Blower should run down freely 12.) Start blower and record run data - see test points on sheet - The pressure relief valve is factory set and does not have to be tested in the field 13.) Check operation of gauges and switches (if applicable) 14.) Turn off blower 15.) Visually inspect blower assembly - all bolted assemblies are tight and nothing unusual is noted page / Aerzen USA Corporation 108 Independence Way, Coatesville, PA 19320 Tel: (610) 380-0244 Fax: (610) 380-0278 Service Hotline (800) 444-1692 e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com Hybrid Blower Mechanical Test Run (15 Minute) Date 5-Feb-15 Document # H-7-0356-02 Machine Information: Equipment # Equipment Name Aerzen Model # Serial # The above mentioned component was tested at design / operating condition with the following test reference points: Input Shaft Speed: Inlet Pressure: Inlet Temperature: Discharge Pressure: Discharge Temperature: Oil Pressure *: Oil Temperature *: * not applicable to all machines ** Refer to test protocol and data sheet for additional information Machine Test Data: Min Inlet Pressure (psia) Inlet Temperature (ºF) Discharge Pressure (psig) Discharge Temperature (ºF) Oil Pressure (psig) Oil Temperature (ºF) Motor Amps (avg.) (amps) 15 No air or oil leaks, abnormal vibration, or unusual noise were observed Aerzen USA Representative (name) (signature) (date) page / (techs initials are required) Revision - SECTION Aerzen USA Corporation Start-Up Report 108 Independence Way Coatesville, PA 19320 Ph.: (610) 380-0244, Fax: (610) 380-0278 Document # WWW.AERZENUSA.COM BCH-7-0353_02 rev "B" 1.0 Machine data Date: Customer: Service Technician: Order # / SEO #: Serial #: Type: Package Serial #: Oil Type: Equipment ID: Operating hours total-Start: Operating hours total-End: 2.0 Motor Data Model #: Serial #: Motor Manufacturer Motor Frame Motor HP Rating Full Load Amps Motor Voltage Rating Hertz Motor RPM Service Factor Motor cooling Motor Protection Notes: Motor Protection Type NO / NC Thermistor / Thermostat Motor Protection Resistance 3.0 Starter Data Manufacturer Notes: Starter type - Direct/Soft/VFD Actual voltage to motor Soft Start ramp up time VFD Max Frequency VFD Min Frequency VFD Ramp up Speed/Time VFD set to constant torque VFD Brake Mode = Coast 4.0 Inspections OK Not OK OK Sound Enclosure Aesthetics Motor rotates in proper direction Package is level Verify all oil lines are tight Oil drain hose, jack and funnel present Oil filter Unit is properly anchored Oil demister Expansion joints/flex connectors Oil drain plugs tight Verify package is grounded Cooling fan clearance in shroud Process piping is properly supported Motor conduit conforms to IA-004545 rev "B" Anti-vibration feet Sheaves are properly installed, set screws tightened Inlet air filter in place, clean & housing tightened Enclosure inlet and outlet are free from obstructions Blower room ventilation adequate All fasteners are secure Instrument connections tight Check process piping path to the termination point Neutral chamber venting Validate process piping will not dead head at startup Vent all pressure and vacuum gauges Validate any customer added safety devices Motor and machine rotate freely by hand Discuss application with end user Not OK 4.1 Notes / Not OK, reason why Correction needed/taken -02 Start Up Report of Aerzen USA Corporation Start-Up Report 108 Independence Way Coatesville, PA 19320 Ph.: (610) 380-0244, Fax: (610) 380-0278 Document # WWW.AERZENUSA.COM BCH-7-0353_02 rev "B" 5.0 Belt Drive Applications OK Not OK Notes / Not OK, reason why Correction needed/taken OK Not OK Notes / Not OK, reason why Correction needed/taken Verify motor alignment V belt installed and tensioned? Verify V belt has the proper length 6.0 Direct Drive Applications Coupling bolt Compression sleeves Coupling halves (properly distanced) Coupling Alignment 7.0 Safety Settings and Verification 7.1 Safety chain - Switch Based Switch Unit Switch Point Gauge Reading Shutdown Initiated Notes: Unit Alarm Fault Functional Notes: 7.2 Safety chain - Controller Based Controller: 8.0 Startup OK Not OK OK Not OK Notes: Smooth Start Up Lubricate drive motor per O&M 9.0 Functional Testing Notes: Aeromat Closing time= Aeropress Closing time= Aerovac Closing time= Unload/load device are in synch Closing time= Unload/Load Solenoid operational All gauges and switches operational S.E fan has correct rotation PRV manual release functional Set point = After fault does unit remain off Non-return flap (check valve) System is leak free-oil System is leak free-air Smooth running Motor cooling properly 10.0 Post Run Checks OK Notes: Not OK Smooth Coast Down Oil Level Correct Sheave Alignment Bolt Tightness -02 Start Up Report of Aerzen USA Corporation Start-Up Report 108 Independence Way Coatesville, PA 19320 Ph.: (610) 380-0244, Fax: (610) 380-0278 Document # WWW.AERZENUSA.COM BCH-7-0353_02 rev "B" 11.0 Technical data 11.1 Operational Readings Elapsed Run Time 0:00 0:00 0:00 0:00 0:00 Notes: 11.2 Motor Operational Readings Elapsed Run Time 0:00 0:00 0:00 0:00 0:00 Notes: 11.3 Vibration Readings Elapsed Run Time 0:00 0:00 0:00 0:00 0:00 Pressures Temperatures Miscellaneous Notes: Readings are in: Motor Non-Drive Horizontal Motor Non-Drive Vertical Motor Non-Drive Axial Motor Drive Horizontal Motor Drive Vertical Motor Drive Axial 12.0 Notes/Summary -02 Start Up Report of ... 444 -169 2 13-Feb-15 SO -16- 00494 of e-mail :Aerzen@ AerzenUSA.com website www.aerzenusa.com Revision Letter CRITICAL INFORMATION / NOTES PRIOR TO SHIPMENT - AERZEN DOES THE FOLLOWING Removes V-Belts... © 2011 Aerzen USA 2M1011 Printed in U.S.A Printed on recycled paper with vegetable inks Houston: (281) 980-6651 Aerzen Canada Phone: (450) 424-3966 www .aerzen. ca E-mail: info @aerzen. ca Aerzen. .. Package Aerzen USA Corporation 108 Independence Way – Coatesville, PA 19320 DATE Aerzen Job # Page Tel: (610) 380-0244 Fax: (610) 380-0278 Service Hotline (800) 444 -169 2 0-Jan-00 SO -16- 00494