DC-DC Converter Chopper DEFINITION: Converting the unregulated DC input to a controlled DC output with a desired voltage level.. Fully off cut-off– When switch is open, no current flo
Trang 2DC-DC Converter
(Chopper)
DEFINITION:
Converting the unregulated DC input to a
controlled DC output with a desired
voltage level.
• General block diagram:
LOAD
Vcontrol(derived fromfeedback circuit)
– Switched-mode power supply (SMPS), DC
motor control, battery chargers
Trang 3• Power loss is high at
high current due to:
L ce
o
T L
o
I V
P
R I
V = −
Trang 4Fully off (cut-off)
– When switch is open,
no current flow in it
– When switch is
closed no voltage
drop across it.
• Since P=V.I, no losses
occurs in the switch.
– Power is 100%
transferred from
source to load.
(for ideal switch):
(OFF) open
(ON) closed
Trang 5Buck (step-down) converter
CIRCUIT OF BUCK CONVERTER
CIRCUIT WHEN SWITCH IS CLOSED
CIRCUIT WHEN SWITCH IS OPENED
Trang 6Switch is turned on (closed)
dt
di L v
L L
L L
Trang 7Switch turned off (opened)
through the diode.
• The inductor voltage
can be derived as:
Trang 8i t
i dt
di
L
V dt
di
dt
di L V
v
DT L
V V
i
L
V
V DT
i t
i
dt
di
i i
L
V
V dt
di
dt
di L V
V
v
o opened
L
o L
L L
o L
L o
L
o d
closed
L
o d
L L
L
L L
o d
L
L o
d
L
) 1
(
) 1
(
opened, switch
constant.T
positive a
is of Derivative
: (on) closed is
switch When the
Trang 9Steady-state operation
s
o s
o d
opened L
T
D L
V DT
L
V
V
i i
∆
0 )
1 (
0
: i.e zero, is
period one
over
of
change the
is That cycle.
next the
of begining
at the same
the is cycle switching
of
end
at the that
requires operation
state -
Trang 10min max
min
max
L
: ripple current
Inductor
2
) 1
(
1 2
: current Minimum
2
) 1
( 1
) 1
( 2
1 2
: current Maximum
R
in current Average
current inductor
Average
I I
i
Lf
D R
V
i I
I
Lf
D R
V
T
D L
V R
V i
I I
R
V I
I
L
o
L L
o
o o
L L
o R
=
− +
=
∆ +
=
=
=
=
Average, Maximum and
Minimum Inductor Current
Trang 11Continuous Current Mode (CCM)
min min
min min
be b chosen is
Normally
operation.
of mode continous
ensure
current to inductor
minimum the
is This
2
) 1
(
0 2
) 1
( 1
, 0
operation, continuous
For
2
) 1
(
1 2
analysis, previous
From
L L
R f
D L
L
Lf
D R
V
I Lf
D R
V
i I
I
o
o
L L
Trang 12Output voltage ripple
size.
capacitor Increasing
3)
size inductor Increasing
2)
frequency switching
Increasing
1)
: by reduced be
can Ripple
:
Note
8
) 1
(
factor, ripple
the
So,
8
) 1
( 8
peak) to
(Peak voltage
-Ripple
8
2 2
2
1
: formula area
triangle
Use
: as witten be
can charge
The
: current Capacitor
V
r
LCf
D C
i T
V
i
T
i T
Q
C
Q V
V C
V o +
Trang 13Basic design procedures
RL
Po = ?
Io = ?
• Calculate D to obtain required output voltage.
• Select a particular switching frequency (f) and device
– preferably f>20KHz for negligible acoustic noise
– higher fs results in smaller L and C But results in higher losses
Reduced efficiency, larger heat sink
– Possible devices: MOSFET, IGBT and BJT Low power MOSFET can reach MHz range
• Calculate Lmin Choose L>>10 Lmin
• Calculate C for ripple factor requirement.
– Capacitor ratings:
• must withstand peak output voltage
• must carry required RMS current Note RMS current for
triangular w/f is Ip/3, where Ipis the peak capacitor current given
by ∆iL/2
• ECAPs can be used
• Wire size consideration:
– Normally rated in RMS But iLis known as peak RMS value
for iLis given as:
22
2
∆ +
= L L
RMS
I
Trang 14• A buck converter is supplied from a 50V battery source Given L=400uH, C=100uF, R=20 Ohm, f=20KHz and D=0.4
Calculate: (a) output voltage (b) maximum and minimum
inductor current, (c) output voltage ripple.
• A buck converter has an input voltage of 50V and output of 25V The switching frequency is 10KHz The power output is 125W (a) Determine the duty cycle, (b) value of L to limit the peak inductor current to 6.25A, (c) value of capacitance to limit the output voltage ripple factor to 0.5%.
• Design a buck converter such that the output voltage is 28V when the input is 48V The load is 8Ohm Design the converter such that it will be in continuous current mode The output
voltage ripple must not be more than 0.5% Specify the
frequency and the values of each component Suggest the power switch also.
Trang 15Boost (step-up) converter
V d
C
RLS
V d
C
RLS
CIRCUIT OF BOOST CONVERTER
CIRCUIT WHEN SWITCH IS CLOSED
CIRCUIT WHEN SWITCH IS OPENED
Trang 16Boost analysis:switch closed
( )
L
DT V
i
L
V dt
di
DT
i t
i dt
di
L
V dt
L
d L
L L
L
d L
Trang 17Switch opened
L
DT V
V i
L
V
V dt
di
T D i t
i dt
di
L
V
V dt
v
o
d opened
L
o d
L
L
L L
o d
L
L
o d
L
) 1
(
) 1
+ v L
-i L
+
v o -
Trang 18T D V
V L
DT V
i i
d o
o d
d
opened L
closed L
=
∆ +
∆
1
0
) 1
– When switch is opened, the output stage
receives energy from the input as well as from the inductor Hence output is large.
– Output voltage is maintained constant by
virtue of large C.
Trang 19Average, Maximum, Minimum
Inductor Current
L
DT
V R
D
V i
I I
L
DT
V R
D
V i
I I
R D
V I
R D
V R
D
V I
V
R
V I
V
d d
L L
d d
L L
d L
d
d L
d
o d
d
2 )
1 ( 2
: current inductor
Minimum
2 )
1 ( 2
: current inductor
Maximum
) 1
(
: current inductor
Average
) 1
(
) 1
(
power Output
power Input
2 min
2 max
2
2 2 2
Trang 20DT V
V
V C
DT R
V
Q
f
R D D
TR D
o
o o
d d
0 2
Trang 21• The boost converter has the following parameters: Vd=20V,
D=0.6, R=12.5ohm, L=65uH, C=200uF, fs=40KHz Determine (a) output voltage, (b) average, maximum and minimum
inductor current, (c) output voltage ripple.
• Design a boost converter to provide an output voltage of 36V from a 24V source The load is 50W The voltage ripple factor must be less than 0.5% Specify the duty cycle ratio, switching frequency, inductor and capacitor size, and power device.
Trang 22CIRCUIT OF BUCK-BOOST CONVERTER
CIRCUIT WHEN SWITCH IS CLOSED
CIRCUIT WHEN SWITCH IS OPENED
S
Trang 23V i
L
V T
D
i t
i
L
V dt
di
dt
di L V
v
L
DT V
i
L
V DT
i t
i
L
V dt
di
dt
di L Vd
v
o opened
L
o L
L
o L
L o
L
d closed
L
d L
L
d L
L L
) 1
( )
(
) 1
(
opened
Switch
) (
closed Switch
Trang 24Output voltage
• NOTE: Output of a buck-boost converter either be higher or lower than input.
– If D>0.5, output is higher than input
– If D<0.5, output is lower input
• Output voltage is always negative.
• Note that output is never directly connected to load
• Energy is stored in inductor when switch is closed and transferred to load when switch is opened.
=
∆ +
∆
D
D V
L
T D
V L
DT V
s
o d
opened iL
closed iL
1 V
: tage Output vol
0
) 1
(
0
: operation state
Steady
o
) (
) (
Trang 25Average inductor current
2 2
2
2
) 1
(
, for ng
Substituti
: as current inductor
average
to related is
current source
supplied
power
equal must
load
by the
absorbed
power
converter,
in the loss
power no
Assuming
D R
D
V D
V
P RD
V
V I
V
D I
V R
o d
o L
o
L d o
L
s
s d
Trang 26L and C values
RCf
D V
DT
V
V
V C
DT R
V
f
R D
L
L
DT
V D
R
D V i
I I
L
DT
V D
R
D V i
I I
o
o o
o
o o
d
d d
L L
d d
L L
=
Q
ripple, tage
Output vol
2
) 1
(
0 2
) 1
1 ( 2
2 )
1 ( 2
current, inductor
min and
Max
2 min
2 d
2 min
2 max
Trang 27D V
V
D V
V
o o d o
2
) 1
( 8 1 Buck
L
RCf
D V
V
D V
V
o o d o
2
) 1
(
1 1 Boost
RCf
D V
V
D
D V
V
o o d o
2
) 1
(
1
Boost Buck
2min = −
+
Vo
−
Trang 28Vo (desired)
Vo (actual)
+-
Switch control signal
SawtoothWaveform
Vcontrol 1
Switchcontrolsignal
ton 2
T
Vcontrol 2
ton 1
Trang 29Isolated DC-DC Converter
• Isolated DC-DC requires isolation transformer
• Two types: Linear and Switched-mode
• Advantages of switched mode over linear power supply
• However above certain ratings,
SMPS is the only feasible choice
Trang 30Linear and SMPS block diagram
Basic Block diagram of linear power supply
Basic Block diagram of SMPS
Base/gate Drive
Error Amp.
High Frequency rectifier and filter
Base/
gate drive
PWM Controller errorAmp
Vo
Vref
DCRegulated
DC-DC CONVERSITION AND
ISOLATIONDC
Unregulated
Trang 31High frequency transformer
: Models
;
ip relationsh output
input
-Basic
voltage varying
- me up/down ti
step
2)
isolation electrical
output -
Input
1)
: function
Trang 32Flyback converter circuit
Model with magnetising
inductance
Trang 33Operation: switch closed
N 2 +
0
Therefore,
off turned diode
i.e.
, 0
er, transform the
of side load
On the
1 2 1
2 1
2 1
N
N V
V
v
N
N V
N
N v
v
L
DT
V i
L
V DT
iL dt
iL dt
diL
dt
di L
V
v
d o
D
d
m
d closed
L
m
d m
m m
Lm m
d
m
Trang 342 1 2 1 2
1 1
2
1 2
1 2
1
2 2
1 1
: switch the
across Voltage
) 1
( 1
But
N
N V
V v
N
N L
T D V
i
N
N L
V T
D
i dt
i dt
di
N
N V
dt
di L v
N
N V
N
N v
v
V v
N
N V
v
o d
SW
m
o open
m L
m
o m
L m
L m
L
o m
L m
o o o
Trang 351 2
2 1
1
0 1
0
operation, state
steady For
-N
N D
D V
V
N
N L
T D
V L
DT V
i i
d o
m
o m
d
opened
L closed
Trang 362 1
2 2
2 0
2 0
2 0 0
) 1
(
) 1
(
: as
n can writte
for Solving
: as
to related
is
N
N R D
V
N
N R D
D V I
I
DR V
V I
R
V D I
V
I
D
I T
DT
I
I
I I
L
d L
m
Trang 37Max, Min inductor current
( )
RCf
D V
V
r
N
N f
R D
V L
f L
D
V L
DT
V N
N R D
N R D
D
V
i I
I
L
DT
V N
N R D
D
V
i I
I
d m
m
d m
d d
L
m
d d
L L
L
m
d d
L L
L
m
m m
m
m m
=
0
0
2 2
1
2 min
2 1
2 2
min
2 1
2 2
min
,
2 1
2 2
max
,
boost, similar to
is
n calculatio
Ripple
2
) 1
(
2 2
)
1
(
0 ,
CCM,
For
2 )
1
(
2
2 )
1
(
2
Trang 38Max peak-peak inductor current ripple:
25% of the average inductor current.
Maximum peak-peak output voltage: 0.1V
Switching frequency: 75kHz
Based on the abovementioned specifications, determine a) Transformer turns ratio
c) Maximum and minimum inductor current.
d) Value of capacitor C.
Trang 39Full-bridge converter
SW2 SW4
−
v p SW1
Trang 40Full bridge: basic operation
• Switch “pair”: [S1 & S2];[S3 & S4].
• Each switch pair turn on at a time as shown The other pair is off.
• “AC voltage” is developed across the primary
Then transferred to secondary via high frequency transformers.
• On secondary side, diode pair is “high frequency full wave rectification”.
• The choke (L) and (C ) acts like the “buck
converter” circuit.
• Output Voltage
D N
N V
V
p
s s