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ĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTAĐÀO TẠO HỆ THỐNG ĐIỀU HÒA Ô TÔ TOYOTA
INSIDE ENGINE COMPARTMENT TOYOTA AIR CONDITIONING ENGLISH EUROPE,GENERAL,AUSTRALIA INTRODUCTION IMPORTANT NOTICE This manual has been designed for technicians who are qualified and educated in the proper procedures of vehicle safety, handling and maintenance; experienced in installation of car air conditioning or who are able to carry out installation procedures when given instructions by an experienced technician in a supervisory capacity; and are certified to handling refrigerant Take special care to ensure that clearance between air conditioning components and other components such as brake parts, fuel system and electric wires as specified in this manual If a problem is found with the air conditioning system due to installation, refer back to the manual to correct the problem(s) Vehicle and air conditioning kit components as well as installation procedures are subject to change without prior notice Refer to the latest installation manual and service information Any changes affecting the above items will be given in the form of a “Installation instructions for air conditioning (Supplement)” (issued by DENSO) or a service bulletin (issued by the manufacturer) DEFINITION OF TERMS WARNING : Describes precautions that should be observed in order to prevent injury or death to the user during installation CAUTION : Describes precautions that should be observed in order to prevent damage to the vehicle or its components, which may occur during installation if insufficient care is taken NOTE : Provides additional information that facilitates installation work FRONT,REAR LEFT,RIGHT : Shows the direction when viewed from the driver’s seat FOREWORD This manual has been published to explain how to install the air conditioning for TOYOTA COROLLA When installing the air conditioning, installation should be performed as described in this manual [APPLICATION VEHICLE] VEHICLE NAME MODEL CODE PRODUCTION PERIOD ENGINE TYPE STEERING POSITION COROLLA NZE12#R 2000.8~ 1NZ/2NZ-FE RHD ZZE12#R 1ZZ/3ZZ/4ZZ-FE,2ZZ-GE CAUTION Carefully read the separate manual "GENERAL INFORMATION/AFTER INSTALLATION" before and after installation Refer to the separate manual "INSTALLATION MANUAL (INSIDE PASSENGER COMPARTMENT)" for details on installation for the passenger compartment side [DOCUMENT CODE AND DOCUMENT PART NUMBER] MANUAL NAME DOCUMENT CODE DOCUMENT PART NUMBER GENERAL INFORMATION / AFTER INSTALLATION AOAMC-01* 988963-475* INSTALLATION MANUAL AAAMB-24* 988963-455* (INSIDE PASSENGER COMPARTMENT) © 2001 DENSO CORPORATION All Rights Reserved This book may not be reproduced or copied, in whole or in part, without the written permission of the publisher INSTALLATION INSIDE PASSENGER COMPARTMENT CAUTION Before starting installation, remove the negative cable from the battery Before making any hoses and tubes connections, apply a few drops of compressor oil to the seat of O-ring and coupling nuts When tightening and loosening the fittings, use two wrenches for support Ensure fender covers are in position Start the work from the inside passenger compartment side CAUTION VEHICLE HARNESS First remove the negative terminal on the battery and the vehicle harness connection before installing the equipment Disconnect the negative cable first BATTERY AC1895 (1) 1ZZ-FE E/G MODEL ONLY ENGINE COVER AC3568 -100500107 REMOVAL OF ORIGINAL PARTS 1ZZ-FE E/G MODEL ONLY [(a)] (a) Engine cover (b) Battery and battery tray BATTERY FRONT BATTERY TRAY AC4368 (c) Disconnect the vehicle harness from the air cleaner box upper cover (d) Disconnect the air cleaner hose from the air cleaner box upper cover (e) Temporarily remove the air cleaner box upper cover from the air cleaner lower cover AIR CLEANER BOX UPPER COVER VEHICLE HARNESS AIR CLEANER HOSE AC4369 (f) VSV Temporarily remove the VSV from the air cleaner box upper cover VSV CAUTION HOOK Do not disconnect the intake hoses from the VSV AIR CLEANER BOX UPPER COVER FRONT AC4370 (g) Filter FILTER FRONT AC4371 -200500107 (h) Vehicle harness clamp VEHICLE HARNESS CLAMP FRONT AC4372 AIR CLEANER BOX LOWER COVER FRONT (i) Air cleaner box lower cover (j) Air duct AC4373 AIR DUCT FRONT AC4374 (k) Radiator upper supports (RH,LH) (l) Front grille RADIATOR UPPER SUPPORTS (RH,LH) FRONT GRILLE AC3569 -300500107 (m) Front fender liner (LH) NOTE CLIPS Take care not to remove the front fender liner (LH) completely FRONT FENDER LINER (LH) SCREWS AC3570 (n) Fully turn the steering wheel counterclockwise, before removing the front fender liner (LH) STEERING WHEEL AC4379 VEHICLE WITH SURGE TANK ONLY [o)~(p)] (o) Screw VEHICLE WITH SURGE TANK ONLY SCREW FRONT BUMPER AC3571 (p) Surge tank VEHICLE WITH SURGE TANK ONLY SURGE TANK AC3572 -400500107 (q) Under cover (RH) CLIPS CLIPS UNDER COVER (RH) CLIP SCREWS AC4381 (2) RESISTOR (a) Install the resistor to the body using two bolts RESISTOR BOLTS (M6 16) AC4382 (b) Pull the vehicle harness (2-P) down (c) Route the vehicle harness (2-P) to the resistor FRONT TAPING TO RESISTOR VEHICLE HARNESS (2-P) AC4383 (d) Connect the vehicle harness (2-P) to the resistor RESISTOR VEHICLE HARNESS (2-P) AC4384 -500500107 (3) FRONT RADIATOR FAN MOTOR VEHICLE HARNESS CLIP LIQUID TUBE (a) Disconnect the vehicle harness from the radiator fan motor (b) Temporarily remove the vehicle harness clip from the fan shroud VEHICLE HARNESS CLIP VEHICLE HARNESS FAN SHROUD AC4423 (c) Insert the liquid tube No.1 as shown in the left figure RADIATOR FRONT LIQUID TUBE No.1 AC4385 (d) Route the liquid tube No.1 under the vehicle harness, when inserting the liquid tube No.1 FRONT VEHICLE HARNESS LIQUID TUBE No.1 AC4386 (e) Set the liquid tube No.1 as shown in the left figure LIQUID TUBE No.1 FRONT AC4424 -600500107 (4) COLLARS CONDENSER (a) Assemble two collars and two bushings to the condenser BUSHINGS CONDENSER AC4420 (b) Lean the radiator backward then insert the condenser in front of radiator CONDENSER RADIATOR CAUTION Insert a corrugated board and others before inserting the condenser to prevent the radiator from being damaged CORRUGATED BOARD AC4387 (c) Make sure that the bushings of condenser positively inserted into the vehicle holes VIEWED FROM THE BOTTOM SIDE OF VEHICLE VIHICLE HOLE RUBBER CUSHION CONDENSER VIHICLE HOLE CONDENSER RUBBER CUSHION AC4388 -700500107 BOLTS (M8 (d) Install the condenser using two bolts CONDENSER 32,SILVER) AC4389 FRONT (e) Reinstall the vehicle harness clip to the fan shroud (f) Reconnect the vehicle harness to the radiator fan motor RADIATOR FAN MOTOR VEHICLE HARNESS CLIP VEHICLE HARNESS CLIP VEHICLE HARNESS FAN SHROUD 1NZ/2NZ-FE E/G MODEL ONLY AC4425 (5) ADJUSTING BOLT ALTERNATOR BELT (DISCARD) LOCK BOLT AC3573 -800500107 COMPRESSOR AND COMPRESSOR DRIVE BELT 1NZ/2NZ-FE E/G MODEL ONLY [(a)~(g)] (a) Loosen the lock bolt and the adjusting bolt (b) Remove and discard the alternator belt 1ZZ/3ZZ/4ZZ-FE, 2ZZ-GE E/G MODEL (VEHICLE WITH HEATER AND GENERALLY SPEC.) - 26 00500107 1ZZ/3ZZ/4ZZ-FE, 2ZZ-GE E/G MODEL (VEHICLE WITHOUT HEATER AND GENERALLY SPEC.) - 27 00500107 WIRING DIAGRAM 1NZ/2NZ-FE E/G MODEL (VEHICLE WITH HEATER) MIDDLE EAST EXCEPT IG RELAY Mg/C RELAY COMPRESSOR IG SW 12V HEATER MAIN RELAY BLOWER MOTOR RH BLOWER RESISTOR TO TAIL RELAY LH TO RHEOSTAT BLOWER RESISTOR BLOWER SW RH AC3784 - 28 00500107 A/C SW EFI ECU PRESSURE SW ONLY MIDDLE EAST COMPRESSOR FAN RELAY No.1 RADIATOR FAN MOTOR FAN RELAY No.2 RESISTOR LH A/C SW 246108-404 EVA.THERMISTOR A/C AMP AC3785 - 29 00500107 1NZ/2NZ-FE E/G MODEL (VEHICLE WITHOUT HEATER) MIDOLE EAST EXCEPT IG RELAY Mg/C RELAY COMPRESSOR IG SW 12V HEATER MAIN RELAY BLOWER MOTOR RH BLOWER RESISTOR LH TO TAIL RELAY TO GND BLOWER RESISTOR VOLUME SW BLOWER SW AC3786 - 30 00500107 EFI ECU PRESSURE SW ONLY MIDDLE EAST COMPRESSOR FAN RELAY No.1 RADIATOR FAN MOTOR FAN RELAY No.2 RESISTOR EVA.THERMISTOR 246108-406 A/C AMP AC3787 - 31 00500107 1ZZ/3ZZ/4ZZ-FE, 2ZZ-GE E/G MODEL (VEHICLE WITH HEATER) IG RELAY Mg/C RELAY COMPRESSOR IG SW 12V HEATER MAIN RELAY BLOWER MOTOR BLOWER RESISTOR LH TO TAIL RELAY BLOWER RESISTOR TO GND RH BLOWER SW AC3788 - 32 00500107 A/C SW EFI ECU PRESSURE SW FAN RELAY No.1 RADIATOR FAN MOTOR FAN RELAY No.2 RESISTOR 246108-647 EVA.THERMISTOR A/C AMP AC3789 - 33 00500107 1ZZ/3ZZ/4ZZ-FE, 2ZZ-GE E/G MODEL (VEHICLE WITHOUT HEATER) MIDDLE EAST EXCEPT IG RELAY Mg/C RELAY COMPRESSOR IG SW 12V HEATER MAIN RELAY BLOWER MOTOR RH BLOWER RESISTOR LH TO TAIL RELAY BLOWER RESISTOR TO GND VOLUME SW AC3790 BLOWER SW - 34 00500107 PRESSURE SW EFI ECU ONLY MIDDLE EAST COMPRESSOR FAN RELAY No.1 RADIATOR FAN MOTOR FAN RELAY No.2 RESISTOR EVA.THERMISTOR 246108-407 A/C AMP AC3791 - 35 00500107 ALL EUROPEAN SPEC IG RELAY COMPRESSOR Mg/C RELAY IG SW 12V HEATER MAIN RELAY BLOWER MOTOR BLOWER RESISTOR LH TO TAIL RELAY BLOWER RESISTOR TO GND RH BLOWER SW AC4498 - 36 00500107 A/C SW EFI ECU PRESSURE SW FAN RELAY No.1 RADIATOR FAN MOTOR FAN RELAY No.2 RESISTOR EVA.THERMISTOR 246108-711 A/C AMP AC4499 - 37 00500107 - 38 00500107 DENSO CORPORATION SERVICE DEPARTMENT Kariya, Aichi, Japan Frist Issue : AUGUST 2000 Second Issue : SEPTEMBER 2001 Publication No : AAAMB-25A Printed in Japan AAAMB-25A 988963-4561 ... seat FOREWORD This manual has been published to explain how to install the air conditioning for TOYOTA COROLLA When installing the air conditioning, installation should be performed as described