Construction method statement of steel stucture

EXPLANATION THE METHOD STATEMENT PROJECT : NGHI SON REFINERY AND PETROCHEMICAL PROJECT: NGHI SON REFINERY AND PETROCHEMICAL COMPLEX PROJECT ITEM : CENTRAL WAREHOUSE LOCATION: NGHI SON - THANH HOA I Method Statement: A Principles: - Assembly steel structure of this project is based on the general instructions - Make the agreement with other partners before assembly - Assembly works follow to erection plan drawings B Assembly Method: Receiving materials: - The materials is produced at Vinaconex EC company, then be pack and load to the truck It’s ready to be transport to site by road way - Before the materials can get into the site, they have to be checked by tender, inspector or consultancy - Then materials will be store at contractor’s yard (remark on drawing) MAX IS ROW I STEEL MAX IS ROW I STEEL CONTRACTOR'S YARD  Materials place 10cm higher than ground floor level at least and at dry areas STEEL FRAME STEEL FRAME SOFT MATERIAL SOFT MATERIAL PROS FRAME MAX IS ROW MAX IS 2O SHEET SOFT MATERIAL I STEEL I STEEL SOFT MATERIAL  Easy to use is the priority to place material Safety in reload material:  Safety in reload material process: crane driver must have the specific license for reload the material During that, the reload work area have to be in restrict, fence and warning sign have to be place around the area  Storing material principle: The material have to be organized that easy to be used for erection Columns go first then following bracers, rafters , purlins  Materials will be store at Contractor’s yard in good condition Assembly & Stock yard: Vinaconex EC gives the erection plan following : Size: 60 x 96 = 5760 (m2) 01 08 02 06 LEGEND: 01 FIRE STATION 05 02 WORKSHOP BUILDING 03 CENTRAL CHEMICAL STORE 04 CATALYST STORAGE BUILDING CENTRAL WAREHOUSE 07 CANTEEN BUILDING 08 03 LAY DOWN AREA 08 B INSPECTOR AND CONSULTANT OFFICE C TENDER OFFICEC ONTAINER 40T SL:01) D CLEANING MACHINE AREA E CONTRACTOR'S YARD A C 4000 600 1700 B 1700 1200 2000 2000 800 200 200800 E CONTR ACTOR'S YARD A SITE OFFICE 1800 B C 06 LABORATORY BUILDING 1200 1800 1800 1200 2000 800 200 04 D IN OUT A 05 07 There are 02 teams for this Project: oTeam 1:15 workers oTeam 2:15 workers  All workers will be equipped in safe condition and follow the Vinaconex EC site regulation  All workers who work at high level must be test for health  The used cranes must have some certificates to work  209 Standard will be applied for inspection works  The inspection works of repairing painting, tightness of linking bolts must be done before assembly works a) Erection Plan: Erection Plan will follow the erection plan drawing  Installation Column, Bracer, Beam  Installation Rafter  Installation Purlin  Installation Roof Sheet and Wall Sheet  Finishing works b) Erection: Equipments: - 02 Kato Cranes for installation - Using scaffolds for installation Erection Process:  Step1: Column installation: - Crane hoists the columns to the right position; it’s ready to be anchored by bolts - Connect temperately bolts to settle the columns - Adjust the columns to the right centre point - Tightening the anchor bolts - Using temperately bracer to keep the columns - After all works, using the scaffolds for workers remove the crane out of the columns  Step 2: Bracer and beam installation: - Bracers and beams are parallel installing to column - Crane hoists the bracers and beams to the right position - Connect temperately bolts to settle the bracers and beams - Adjust the bracers and beams to the right centre point - Tightening the connect bolts - Using temperately bracer to keep the bracers and beams - After all works, using the scaffolds for workers remove the crane out of the bracers and beams Safety in columns, bracers and beams installation process:  During the columns installation, workers have to wear all of safety equipments  Standing under crane is forbidden  Step 3: Rafter Installation: HÌNH ẢNH LẮP DỰNG CỘT MINH HỌA - After installation for column, bracer and beam, we start to move rafter to the right position to let it ready to be erect - All kind for rafter parts will be connected to make the full rafter on land before the crane hoists them for installation  Erection at axis Installation process: - Using 02 cranes for rafter erection - 02 crane will install rafters from A to E - Hoist rafter to the connecting position - Temperately settle rafter - Adjust the rafter for correct position - Tightening the bolts - Checking the good condition at connecting point - After rafter erection, install purlin system to settle the all frames Safety in rafter installation: All of the workers the erection at high level have to wear safety equipments Standing under crane is forbidden  Erection the remaining axis Installation process: After rafter axis is installed, the erection the remaining axis starts - Using 02 cranes for rafter erection each axis - Hoist rafter to the connecting position - Temperately settle rafter - Adjust the rafter for correct position - Tightening the bolts - Checking the good condition at connecting point - Two rafters are erected to complete, next purlins will install Continue the process until the axis Safety in rafter installation: All of the workers the erection at high level have to wear safety equipments Standing under crane is forbidden  Step 4: Purlin Installation: Installation process: - Purlins are installed the after installation rafter axis - New purlins are put on roof and connected with old purlins by screw - Purlins is installed the first full bay - The next bay is installed more 50 percent  Step 5: Roof sheet and wall sheet Installation: Finishing Work - After installation completed, VINACONEX EC check and take over, tighten one more time connection of columns, roof purlins, purlin bracing, and accessory - Check and solve the erection defects and errors, if any; repaint some point if needed and invite inspector to check steel structure before move on roofing Installation - VINACONEX EC send the panel forming machine to site by container - Roof panel will roll on the ground, then crane will lift on the roof for installing - Making the roof panel with full length of one side roof - By this way, VINACONEX EC commits the best solution for water roofing - Cleaning up the roof and finish work for steel structure part - Wall panels will rolled on the direct ground Safety belt Purlin Safety belt Steel ladder Steel column II Method of safety, fire protection, hygiene and environment protection - During the erection process, VINACONEX EC requires workers, engineers, inspectors and all people at site have to meet site general regulation - Ensure the safety of staff and employees and technical supervision involved the construction site - The occupational safety applied TCVN 5308-91 "Technical Rules for safety in construction" - Scope of application:  Applies to all officials and employees of the construction, VINACONEX EC when engaged in the field  Guiding people to participate in construction of the parties involved plus with VINACONEX EC Company to ensure safety for everyone - - Notes management measures to ensure the safety of employees: All workers in the technical school to learn about workplace safety Employees as pregnant women, children younger than months of age, people with the disease (heart attack, deaf ears, eyes less ) in the process of construction are forbidden Absolute Prohibition workers not drink beer while working Buy insurance for employees To appoint officers in charge of labor safety supervision of occupational safety at the site Construction camp medicine cabinet at PMU of VINACONEX EC Company Application of sanctions for management support, risk behaviors cause or has caused labor unsafe actions Management measures to ensure the safety of employees: o Before carrying out the work: all workers are common regulations on labor safety and always reminded during construction o Arrange site signage system Within the scope of activity or when operating cranes erect structures above prohibited activities on the ground in the above range Are required to use personal protective equipment when traveling or working on the site such as: labor helmet, shoes When working on the required high-student, seatbelts, helmets, shoes - The electrical equipment must be carefully checked lines, sockets, joints, portable power tools must be tested at least months times on the phenomenon of touch, cool on the cover, on protection status of the grounding wire In the case of construction during the night: the system must have the capacity headlights illuminated the entire construction area All of the steel structure working area has to be cover by safety net LƯỚ I BAO CHE BULONG NEO GIAÙ O BAO CHE BULONG NEO P BULONG NEO P ... the roof panel with full length of one side roof - By this way, VINACONEX EC commits the best solution for water roofing - Cleaning up the roof and finish work for steel structure part - Wall panels... application:  Applies to all officials and employees of the construction, VINACONEX EC when engaged in the field  Guiding people to participate in construction of the parties involved plus with... process of construction are forbidden Absolute Prohibition workers not drink beer while working Buy insurance for employees To appoint officers in charge of labor safety supervision of occupational