DVORAK COMPANY Income Statement Through Gross Profit For the Year Ended December 31, 2014Less variances from standard cost: Factory overhead controllable PE23–3B 200 PE 23–7A Number of e
Trang 1CHAPTER 23 PERFORMANCE EVALUATION USING VARIANCES
FROM STANDARD COSTS
DISCUSSION QUESTIONS
1 Standards are performance goals Manufacturing companies normally use standard cost for
each of the three following product costs:
a Direct materials
b Direct labor
c Factory overhead
Standard cost systems enable management to determine the following:
a How much a product should cost (standard cost)
b How much it does cost (actual cost)
2 Reporting by the “principle of exceptions” is the reporting of only variances (or
“exceptions”) between standard and actual costs to the individual responsible for cost
control This reporting allows management to focus on correcting cost variances
3 The two variances in direct materials cost are:
a Direct materials price
b Direct materials quantity
4 The offsetting variances might have been caused by the purchase of low-priced, inferior
materials The low price of the materials would generate a favorable materials price variance, while the inferior quality of the materials would cause abnormal spoilage and waste, thus
generating an unfavorable materials quantity variance
5 a The two variances in direct labor costs are:
(1) Direct labor rate
(2) Direct labor time
b The direct labor cost variance is usually under the control of the production supervisor.
6 No Even though the assembly workers are covered by union contracts, direct labor cost variances
still might result For example, direct labor rate variances could be caused by scheduling overtime
to meet production demands or by assigning higher-paid workers to jobs normally performed by lower-paid workers Likewise, direct labor time variances could result during the training of new workers or from a shortage of skilled employees
7 Standards can be very appropriate in repetitive service operations Fast-food restaurants can
use standards for evaluating the productivity of the counter and food preparation employees
In addition, standards could be used to plan staffing patterns around various times of the day(e.g., increasing staff during the lunch hour)
23-1
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Trang 2DISCUSSION QUESTIONS (Continued)
8 a. The variable factory overhead controllable variance results from incurring a total amount
of variable factory overhead cost greater or less than the amount budgeted for the level of operations achieved The fixed factory overhead volume variance results from operating at
a level above or below 100% of normal capacity
b. The factory overhead cost variance report presents the standard factory overhead cost variance data (that is, the volume and the controllable variance)
9 Net unfavorable direct materials price variance.
10 Nonfinancial performance measures provide managers additional measures beyond the dollar
impact of decisions Nonfinancial considerations may help the organization include external customer perspectives about quality and service in performance measurements These bring added perspectives in evaluating performance
Trang 4Variable Factory Overhead
Controllable Variance = $63,400 – [$3.50 × (3,500 units × 5 hrs.)] Variable Factory Overhead
Controllable Variance Variable Factory Overhead
Variable Factory Overhead
Controllable Variance = –$200 Favorable
PE 23–4A
–$900 favorable $1.80 × [17,000 hrs – (3,500 units × 5 hrs.)]
PE 23–4B
$300 unfavorable $0.60 × [3,500 hrs – (1,000 units × 3 hrs.)]
Trang 5PE 23–5A
Less variances from standard cost:
Trang 6DVORAK COMPANY Income Statement Through Gross Profit For the Year Ended December 31, 2014
Less variances from standard cost:
Factory overhead controllable (PE23–3B) 200
PE 23–7A
Number of employee errors……… Input
Number of times paper supply runs out……… Input
Copy machine downtime (broken)……… Input
Number of pages copied per hour……… Output
Number of customer complaints………Output Percent jobs done on time……… ……… Output
PE 23–7B
Number of times ingredients are missing………Input
Number of customer complaints………Output Number of hours kitchen equipment is down for repairs………Input
Number of server order mistakes………Input
Percent of meals prepared on time………Output Number of unexpected cook absences………Input
Trang 7= $0.25 per bar
Ex 23–2
Fixed factory overhead……… $1.25 × 2.0 hrs 2.50
b A standard cost system provides Wood Designs’ management a cost control tool using the principle of management by exception Using this principle, costs that deviate significantly from standards can be investigated and corrected The standard cost system also can be used to motivate employees to work efficiently with their time, use of materials, and other factory overhead resources.
Trang 8unfavorable factory overhead cost variance.
Note to Instructors: The budget prepared in part (a) at the beginning of the month
should not be used in the budget performance report because actual volumes
were greater than planned (610,000 vs 600,000).
TIME IN A BOTTLE COMPANY Manufacturing Cost Budget For the Month Ended May 31, 2014
Standard Cost at Planned Volume (600,000 Bottles)
Trang 9Ex 23–4
a Price variance:
Direct Materials
Price Variance Direct Materials
Price Variance Direct Materials
b The direct materials price variance should normally be reported to the
Purchasing Department, which may or may not be able to control this variance
If materials of the same quality were purchased from another supplier at a price higher than the standard price, the variance was controllable However, if the variance resulted from a market-wide price increase, the variance was not
subject to control.
The direct materials quantity variance should be reported to the proper level of operating management For example, if lower amounts of direct materials had been used because of production efficiencies, the variance would be reported
to the production supervisor However, if the favorable use of raw materials had been caused by the purchase of higher-quality raw materials, the variance
should be reported to the Purchasing Department.
The total materials cost variance should be reported to senior plant management, such as the plant manager or materials manager.
Trang 10= (Actual Price – Standard Price) × Actual Quantity
= ($6.50 per unit* – $6.90 per unit) × 450
= (Actual Quantity – Standard Quantity) × Standard Price
= (450 units – 430 units) × $6.90 per unit
Quantity Variance = $138 Unfavorable
Total direct materials cost variance:
Trang 11Ex 23–6
Standard finished product for direct materials used
Deficiency of finished product for materials used……… (100) units
Standard cost for direct materials:
Quantity variance divided by deficiency of product
for materials used ($1,000 ÷ 100 units)……… $10.00 per unit
Alternate solution:
Materials used……… ÷ 3,000 lbs.
Price variance per lb., unfavorable……… $ 0.50
Less price variance (unfavorable) per lb (from above)……… (0.50)
Standard direct materials cost per unit of product………… $10.00
Proof:
Direct Materials Price Variance = (Actual Price – Standard Price) × Actual Quantity
= ($5.50 – $5.00) × 3,000
= $1,500 Unfavorable Direct Materials Quantity Variance = (Actual Quantity – Standard Quantity)
× Standard Price
= (3,000 lbs – 2,800 lbs.) × $5.00
= $1,000 Unfavorable
Trang 12Standard Quantity ×
Standard
Standard Cost per Batch
Whole tomatoes……… 3,360 lbs $ 0.50 per lb $1,680
Quantity Difference ×
Standard
Materials Quantity Variance 3,556 lbs.
$89 U
Trang 13= (Actual Direct Labor Hours – Standard Direct Labor Hours)
× Standard Rate per Hour
Trang 15b Debit to Work in Process: $12,800
Trang 17Ex 23–10 (Concluded)
(2) Sewing Department
Rate variance:
Direct Labor Rate Variance = (Actual Rate per Hour – Standard Rate per Hour) × Actual Hours
Direct Labor
=
Direct Labor Rate Variance
Time varianc e :
Direct Labor
Time Variance
= $1,185 Unfavorable
= (Actual Direct Labor Hours – Standard Direct Labor Hours)
× Standard Rate per Hour
Direct Labor Time Variance
= –$190 Favorable
b The two departments have opposite results The Cutting Department has a
favorable rate and an unfavorable time variance, resulting in a total unfavorable cost variance of $792 In contrast, the Sewing Department has an unfavorable rate variance, but has a favorable time variance, resulting in a total favorable cost
variance of $190 The causes of this disparity are worthy of investigation There are many possible causes including tight or loose standards, inferior or superior operating methods, and inappropriate or appropriate use of overtime Combining both departments, the overall operation shows an unfavorable cost variance of $602 ($792 – $190), as a result of the weak performance in the Cutting Department.
Trang 18a Actual weekly expenditure: 4 people × $15.00 per hour × 40 hrs per week = $2,400
b Standard time used for the volume of admissions:
c Actual productive minutes available
(4 employees × 40 hrs × 60 min.) 9,600 minutes
Less standard minutes used at actual volume 9,450 minutes
Time difference from standard 150 minutes
× Standard rate per minute 1 $ 0.25
Direct labor time variance—unfavorable $37.50
Standard direct labor rate:
$15 ÷ 60 min = $0.25 per min.
2
Standard labor cost at actual volume:
Productive time (9,450 ÷ 60) × $15 = $2,362.50
The Admissions Department was less efficient than standard by 150 minutes,
or 2.5 hours This is equal to $37.50 at the standard rate of $15 per hour.
Trang 19Ex 23–12
Standard Minutes per Hour =
Standard Sorts per Hour (per employee)
120 sorts per min × 60 min per hr = 7,200 standard sorts per hr.
Pieces of Mail ÷
Standard Sorts per Hour
= Number of Hours Planned
41,472,000 letters ÷ 7,200 sorts per hr = 5,760 hrs planned
Number of Hours Planned ÷ Hours per Temporary Employee per Month
= Number of Hires
5,760 hrs ÷ 160 hrs = 36 temporary hires for December
b Actual pieces sorted = 41,220,000
Actual Pieces of Mail Sorted ÷
Standard Sorts per Hour =
Standard Number of Hours
for Actual Production
41,220,000 ÷ 7,200 standard sorts per hr = 5,725 standard hrs for actual
production
Standard hours for actual production……… 5,725
× Standard hourly rate……… $ 15 Direct labor time variance—unfavorable……… $ 525
Trang 20Step 1: Determine the standard direct materials and direct labor per unit.
Standard direct materials quantity per unit:
Direct materials lbs budgeted for June:
= 1.5 standard lbs per unit
Standard direct labor time per unit:
Direct labor hrs budgeted for June:
= 0.10 standard direct labor hr per unit
Step 2: Using the standard quantity and time rates in step 1, determine the
standard costs for the actual June production.
Standard direct materials at actual volume:
18,000 units × 1.5 lbs per unit × $1.25……… $33,750 Standard direct labor at actual volume:
18,000 units × 0.10 direct labor hr per unit × $14.00……… 25,200
Step 3: Determine the direct materials quantity and direct labor time variances,
assuming no direct materials price or direct labor rate variances.
Actual direct materials used in production……… $34,500
Direct materials quantity variance—unfavorable*……… $ 750
* (27,600 lbs – 27,000 lbs.) × $1.25 = 750 U
$34,500 ÷ $1.25 = 27,600 lbs.
$33,750 ÷ $1.25 = 27,000 lbs.
Standard direct labor (step 2)……… 25,200 Direct labor time variance—favorable**……… $ (700)
Trang 21** 18,000 units × 0.10 hr = 1,800 standard hrs.
$24,500 ÷ $14.00 = 1,750 actual hrs.
(1,750 hrs – 1,800 hrs.) × $14.00 = –$700 F
Trang 22LENO MANUFACTURING COMPANY Factory Overhead Cost Budget—Press Department For the Month Ended November 30, 2014
Variable overhead cost:
Fixed factory overhead cost:
Trang 23Ex 23–15
a.
b Overhead applied at actual production:
× Overhead application rate*……… $ 10.50
* Total factory overhead rate to be applied to production:
Variable factory overhead……… $ 4.50
Total……… $10.50
$60,000
10,000 hrs.
Note: The fixed factory overhead rate is determined at normal production.
WIKI WIKI COMPANY Monthly Factory Overhead Cost Budget—Fabrication Department
Trang 24Variable factory overhead controllable variance:
Actual variable factory overhead cost incurred……… $262,000
Budgeted variable factory overhead for 14,000 hrs.
[14,000 × ($25.00 – $6.00)]……… 266,000
Fixed factory overhead volume variance:
× Standard fixed factory overhead rate………
Variance—unfavorable………
$6.00
6,000 Total factory overhead cost variance—unfavorable*……… $ 2,000
* Actual Overhead – Applied Overhead = Total Overhead Variance:
($262,000 + $90,000) – $350,000 = $2,000
Trang 25Applied Factory Overhead
Trang 26Standard hours at actual production……… 92,500
× Variable factory overhead rate 1 ………… $6.00
Standard variable factory overhead………… 555,000
Less standard hours……… 92,500
Trang 27Factory Overhead
Trang 28In determining the volume variance, the productive capacity overemployed (2,000
hours) should be multiplied by the standard fixed factory overhead rate of $3.80
($7.30 – $3.50) to yield a favorable variance of $7,600 The variance analysis
provided by the chief cost accountant incorrectly multiplied the 2,000 hours by the
total factory overhead rate of $7.30 per hour and reported it as unfavorable.
A correct determination of the factory overhead cost variances is as follows:
Variable factory overhead controllable variance:
Actual variable factory overhead cost incurred……… $458,000
Budgeted variable factory overhead for 132,000
Fixed factory overhead volume variance:
Standard for amount produced……… 132,000 hrs.
× Standard fixed factory overhead rate……… × $3.80
Trang 29Factory Overhead
Trang 30TANNIN PRODUCTS INC.
Factory Overhead Cost Variance Report—Trim Department
For the Month Ended July 31, 2014
Actual productive capacity used for the month 22,000 hrs.
Budget (at actual
Variances
Variable factory overhead costs: 1
Total fixed factory
The budgeted variable factory overhead costs are determined by multiplying
22,000 hours by the variable factory overhead cost rate for each variable cost
category These rates are determined by dividing each budgeted amount
(estimated at the beginning of the month) by the planned (budgeted) volume
of 20,000 hours Thus, for example:
= $5.20 per hr.
Trang 31Applied Factory
Cost Variance
*$78,000 ÷ 20,000 hours budgeted at the beginning of the month
Trang 321
5,000 × 2.20 hrs × $18.00
Direct labor time variance: (11,500 – 11,000) × $18.00 = $9,000 U
Direct labor rate variance: ($17.60 – $18.00) × 11,500 = $4,600 F
2 11,500 hours × $17.60 per hour
Trang 33Ex 23–22
GRIGGS COMPANY Income Statement For the Month Ended December 31, 2014
Favorable Unfavorable Less variances from standard cost:
Trang 34a and b.
Input Measure
Output
Average computer response
time to customer “clicks”
ordering process If the speed is too slow, we may lose customers Dollar amount of returned
goods
satisfaction with the final product that was ordered.
Elapsed time between
customer order and product
delivery
process responsiveness If the company is too slow in providing product, we may lose customers Maintenance dollars divided
by hardware investment
reliability and downtime The maintenance dollars should be divided by the amount of hardware
in order to facilitate comparison across time.
Number of customer
complaints divided by the
number of orders
dissatisfaction with the ordering process.
Number of misfilled orders
divided by the number of orders
customer’s satisfaction with the order process A measure of output quality of the process.
Number of orders per
warehouse employee
capacity of the warehouse relative
to the demands placed upon it This relationship will impact the delivery cycle time.
Number of page faults or
errors due to software
programming errors
impact the customer’s ordering experience It’s a measure of process output quality.
Number of software fixes
per week
effectiveness of the order fulfillment system; thus, fixes are
an input that will improve the performance of the order fulfillment system.
reliability.
enhance the software’s responsiveness and reliability.
Trang 35Ex 23–24
a Possible Input Measures
Registration staffing per student
Technology investment per period for registration process
Training hours per registration personnel
Amount of faculty staffing
Amount of technology capacity (size of computer, number of input lines)
for registration process
Maintenance dollars spent on the registration system
Employee satisfaction score
Number of hours per day registration is available
Possible Output Measures
Cycle time for a student to register for classes
Number of times a course is unavailable
Number of separate registration events or steps (log-ons or line waits)
per student
Number of times a replacement course was used by a student
Number of registration errors
Student satisfaction score with the registration process
Number of student complaints about registration process
Number of registration rework steps per student
Cost of registration per student
Number of personnel overtime hours during registration
Labor time variance for registration process (standard hours less actual
hours at standard labor rate)
Number of computer registration failures
b Alpha University is interested in not only the efficiency of the process but
also the quality of the process This means that the process must meet multiple objectives The college wants this process to meet the needs of students,
which means it should not pose a burden to students Students should be able
to register for classes quickly, get the courses they want, and avoid registration errors, hassles, and problems Thus, the nonfinancial measures are used to balance the need for a cost-efficient process with one that will meet the needs
of the student.
Trang 36Prob 23–1A
Materials and Labor Cost
Direct Materials Cost Variance
= (Actual Price – Standard Price) × Actual Quantity
Cost Variance
= –$4,762.50 + $12,100.00
= $7,337.50 Unfavorable