Phase Change and Latent Heat

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TWO PHASE FLOW, PHASE CHANGE AND NUMERICAL MODELING Edited by Amimul Ahsan Two Phase Flow, Phase Change and Numerical Modeling Edited by Amimul Ahsan Published by InTech Janeza Trdine 9, 51000 Rijeka, Croatia Copyright © 2011 InTech All chapters are Open Access articles distributed under the Creative Commons Non Commercial Share Alike Attribution 3.0 license, which permits to copy, distribute, transmit, and adapt the work in any medium, so long as the original work is properly cited. After this work has been published by InTech, authors have the right to republish it, in whole or part, in any publication of which they are the author, and to make other personal use of the work. Any republication, referencing or personal use of the work must explicitly identify the original source. Statements and opinions expressed in the chapters are these of the individual contributors and not necessarily those of the editors or publisher. No responsibility is accepted for the accuracy of information contained in the published articles. The publisher assumes no responsibility for any damage or injury to persons or property arising out of the use of any materials, instructions, methods or ideas contained in the book. Publishing Process Manager Ivana Lorković Technical Editor Teodora Smiljanic Cover Designer Jan Hyrat Image Copyright alehnia, 2011. Used under license from Shutterstock.com First published August, 2011 Printed in Croatia A free online edition of this book is available at www.intechopen.com Additional hard copies can be obtained from orders@intechweb.org Two Phase Flow, Phase Change and Numerical Modeling, Edited by Amimul Ahsan p. cm. ISBN 978-953-307-584-6 Contents Preface IX Part 1 Numerical Modeling of Heat Transfer 1 Chapter 1 Modeling the Physical Phenomena Involved by Laser Beam – Substance Interaction 3 Marian Pearsica, Stefan Nedelcu, Cristian-George Constantinescu, Constantin Strimbu, Marius Benta and Catalin Mihai Chapter 2 Numerical Modeling and Experimentation on Evaporator Coils for Refrigeration in Dry and Frosting Operational Conditions 27 Zine Aidoun, Mohamed Ouzzane and Adlane Bendaoud Chapter 3 Modeling and Simulation of the Heat Transfer Behaviour of a Shell-and-Tube Condenser for a Moderately High-Temperature Heat Pump 61 Tzong-Shing Lee and Jhen-Wei Mai Chapter 4 Simulation of Rarefied Gas Between Coaxial Circular Cylinders by DSMC Method 83 H. Ghezel Sofloo Chapter 5 Theoretical and Experimental Analysis of Flows and Heat Transfer Within Flat Mini Heat Pipe Including Grooved Capillary Structures 93 Zaghdoudi Mohamed Chaker, Maalej Samah and Mansouri Jed Chapter 6 Modeling Solidification Phenomena in the Continuous Casting of Carbon Steels 121 Panagiotis Sismanis Chapter 7 Modelling of Profile Evolution by Transport Transitions in Fusion Plasmas 149 Mikhail Tokar VI Contents Chapter 8 Numerical Simulation of the Heat Transfer from a Heated Solid Wall to an Impinging Swirling Jet 173 Joaquín Ortega-Casanova Chapter 9 Recent Advances in Modeling Axisymmetric Swirl and Applications for Enhanced Heat Transfer and Flow Mixing 193 Sal B. Rodriguez and Mohamed S. El-Genk Chapter 10 Thermal Approaches to Interpret Laser Damage Experiments 217 S. Reyné, L. Lamaignčre, J-Y. Natoli and G. Duchateau Chapter 11 Ultrafast Heating Phase Change and Latent Heat Phase Change and Latent Heat Bởi: OpenStaxCollege So far we have discussed temperature change due to heat transfer No temperature change occurs from heat transfer if ice melts and becomes liquid water (i.e., during a phase change) For example, consider water dripping from icicles melting on a roof warmed by the Sun Conversely, water freezes in an ice tray cooled by lowertemperature surroundings Heat from the air transfers to the ice causing it to melt (credit: Mike Brand) Energy is required to melt a solid because the cohesive bonds between the molecules in the solid must be broken apart such that, in the liquid, the molecules can move around at comparable kinetic energies; thus, there is no rise in temperature Similarly, energy is needed to vaporize a liquid, because molecules in a liquid interact with each other via attractive forces There is no temperature change until a phase change is complete The temperature of a cup of soda initially at 0ºC stays at 0ºC until all the ice has melted Conversely, energy is released during freezing and condensation, usually in the form of thermal energy Work is done by cohesive forces when molecules are brought together The corresponding energy must be given off (dissipated) to allow them to stay together [link] 1/14 Phase Change and Latent Heat The energy involved in a phase change depends on two major factors: the number and strength of bonds or force pairs The number of bonds is proportional to the number of molecules and thus to the mass of the sample The strength of forces depends on the type of molecules The heat Q required to change the phase of a sample of mass m is given by Q = mLf (melting/freezing), Q = mLv (vaporization/condensation), where the latent heat of fusion, Lf, and latent heat of vaporization, Lv, are material constants that are determined experimentally See ([link]) (a) Energy is required to partially overcome the attractive forces between molecules in a solid to form a liquid That same energy must be removed for freezing to take place (b) Molecules are separated by large distances when going from liquid to vapor, requiring significant energy to overcome molecular attraction The same energy must be removed for condensation to take place There is no temperature change until a phase change is complete Latent heat is measured in units of J/kg Both Lf and Lv depend on the substance, particularly on the strength of its molecular forces as noted earlier Lf and Lv are collectively called latent heat coefficients They are latent, or hidden, because in phase changes, energy enters or leaves a system without causing a temperature change in the 2/14 Phase Change and Latent Heat system; so, in effect, the energy is hidden [link] lists representative values of Lf and Lv, together with melting and boiling points The table shows that significant amounts of energy are involved in phase changes Let us look, for example, at how much energy is needed to melt a kilogram of ice at 0ºC to produce a kilogram of water at 0°C Using the equation for a change in temperature and the value for water from [link], we find that Q = mLf = (1.0 kg)(334 kJ/kg) = 334 kJ is the energy to melt a kilogram of ice This is a lot of energy as it represents the same amount of energy needed to raise the temperature of kg of liquid water from 0ºC to 79.8ºC Even more energy is required to vaporize water; it would take 2256 kJ to change kg of liquid water at the normal boiling point (100ºC at atmospheric pressure) to steam (water vapor) This example shows that the energy for a phase change is enormous compared to energy associated with temperature changes without a phase change Heats of Fusion and Vaporization Values quoted at the normal melting and boiling temperatures at standard atmospheric pressure (1 atm) Lf Melting kJ/ Substance point kg (ºC) Helium Lv Boiling kcal/ point kJ/kg kg (°C) kcal/kg −269.7 5.23 1.25 −268.9 20.9 4.99 Hydrogen −259.3 58.6 14.0 −252.9 452 108 Nitrogen −210.0 25.5 6.09 −195.8 201 48.0 Oxygen −218.8 13.8 3.30 −183.0 213 50.9 Ethanol −114 104 24.9 78.3 854 204 108 1370 327 11.8 2.82 357 272 65.0 539 At 37.0ºC (body temperature), the heat of vaporization Lv for water is 2430 kJ/kg or 580 kcal/kg 77.9 Ammonia −75 Mercury −38.9 −33.4 Water 0.00 334 79.8 100.0 2256 At 37.0ºC (body temperature), the heat of vaporization Lv for water is 2430 kJ/kg or 580 kcal/kg Sulfur 119 38.1 9.10 444.6 326 3/14 Phase Change and Latent Heat Lf Lead Lv 327 24.5 5.85 1750 871 208 Antimony 631 165 39.4 1440 561 134 Aluminum 660 380 90 11400 2720 Silver 961 88.3 21.1 2193 2336 558 Gold 1063 64.5 15.4 2660 1578 377 Copper 1083 134 32.0 2595 5069 1211 Uranium 1133 84 20 3900 1900 454 Tungsten 3410 184 44 5900 4810 1150 2450 Phase changes can have a tremendous stabilizing effect even on temperatures that are not near the melting and boiling points, because evaporation and condensation (conversion of a gas into a liquid state) occur even at temperatures below the ... Two Phase Flow, Phase Change and Numerical Modeling 20 Input data: P L - laser power, f - focal distance of the focusing system, t on - laser pulse duration, t p - laser pulse period, p - additional gas pressure, g - material thickness, n - number of time steps that program are running for, t Δ - time step, M, N - number of digitization network in Ox and Oy directions, respectivelly. Both procedures (the main function and the procedure computing the boundaries) were implemented as MathCAD functions. 4. Numeric results The model equations were solved for a cutting process of metals with a high concentration of iron (steel case). In table 1 is presented the temperature distribution in material, computed in continuous regime lasers, with the following input data: L P1kW= (laser power), o 0.74η= (oxidizing efficiency), p0.8bar= (additional gas pressure), d 0.16mm= (focalized laser beam radius), D 10mm = (diameter of the generated laser beam), f 145mm = (focal distance of the focusing system), g 6mm= (material thickness) S A0.49= (absorbability on solid surface), L A0.68= (absorbability on liquid surface), 5 t10s − Δ= (time step), t 10ms = (operation time), M 8= (number of intervals on x direction), N 32= (number of intervals on y direction), T k 1000= (number of iterations). The iron material constants were taken into consideration, accordingly to the present (solid, liquid or vapor) state. The real temperatures in material are the below ones multiplied by 25. Temperature distribution was represented in two situations: at the material surface and at the material evaporating depth () z 4.192mm= (figure 3). Fig. 3. Temperature distribution, L P1kW,t10ms== The depths corresponding to the melting and vaporization temperatures are: top z 4.288mm= , respectively vap z 4.192mm= . The moments when material surface reaches the vaporization and melting temperatures are: 5 vap t 0.181 10 s − =⋅, respectively 5 top t 0.132 10 s − =⋅ . The temperature distributions at different depths within the material, for laser power L P 400W= , and processing time t 1ms= , are presented in figure 4. Modeling the Physical Phenomena Involved by Laser Beam – Substance Interaction 21 M N 1 2 3 4 5 6 7 8 9 1 120.3 120.3 120.3 120.3 120.3 71.6 45.0 21.4 1.0 2 120.3 120.3 120.3 120.3 71.6 71.6 45.0 21.4 1.0 3 120.3 120.3 120.3 120.3 71.6 71.7 44.8 21.3 1.0 4 120.3 120.3 120.3 120.3 71.6 71.6 44.7 21.3 1.0 5 120.3 120.3 120.3 120.3 71.6 71.6 44.3 21.1 1.0 6 120.3 120.3 120.3 120.3 71.6 68.4 42.1 20.1 1.0 7 120.3 120.3 120.3 120.3 71.6 64.9 40.0 19.1 1.0 8 120.3 120.3 120.3 120.3 71.6 61.7 38.0 18.2 1.0 9 120.3 120.3 120.3 120.3 71.6 59.0 35.4 17.4 1.0 10 120.3 120.3 120.3 120.3 71.6 56.8 35.0 16.8 1.0 11 120.3 120.3 120.3 120.3 71.6 54.9 33.9 16.3 1.0 12 120.3 120.3 120.3 120.3 71.6 53.4 33.0 15.8 1.0 13 120.3 120.3 120.3 120.3 71.6 52.2 32.3 15.5 1.0 14 120.3 120.3 120.3 120.3 71.6 51.3 31.7 15.2 1.0 15 120.3 120.3 120.3 120.3 71.6 50.3 31.0 14.9 1.0 16 120.3 120.3 120.3 94.9 64.4 47.2 29.5 14.2 1.0 17 120.3 120.3 120.3 71.6 64.0 42.5 26.0 12.5 1.0 18 120.3 120.3 120.3 71.6 57.3 38.3 23.5 11.4 1.0 19 120.3 120.3 120.3 71.6 53.1 35.2 21.4 10.3 1.0 20 120.3 120.3 120.3 71.6 47.4 29.6 17.4 8.4 1.0 21 120.3 120.3 71.6 61.2 37.5 23.2 13.5 6.5 1.0 22 120.3 120.3 71.6 45.0 25.8 14.7 8.0 3.9 1.0 23 120.3 86.0 39.3 18.7 9.2 5.0 2.9 1.7 1.0 24 25.6 7.6 4.2 2.7 1.9 1.5 1.2 1.1 1.0 25 1.5 1.3 1.2 1.1 1.1 1.0 1.0 1.0 1.0 26 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 33 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Table 1. Temperature distribution in material Two Phase Flow, Phase Change and Numerical Modeling 22 Fig. 4. Temperature distribution, L P 400W, t 1ms== The temperature distributions on the material surface (z 0)= Numerical Modeling and Experimentation on Evaporator Coils for Refrigeration in Dry and Frosting Operational Conditions 49 Fig. 15. Heat transfer distribution with quality (Figure 14) indicates that for x ≥ 0.75 approximately the required tube length for evaporation increases. For the case considered, 35% of the total length is used in the quality range 0.75 – 1, while only 17.5% is used in the quality range of 0. – 0.25. This is a consequence of more efficient heat transfer in the range of moderate qualities. This condition is expressed in terms of the heat transfer coefficient in figure 15 for different air velocities. The internal heat transfer coefficient h i on this figure is highest at low qualities and it maintains a stable value up to 50%. From 50% to 75%, its value decreases gradually up to 75%, beyond which the heat transfer declines rapidly, particularly towards 90% quality. On the other hand, it was shown by (Ouzzane & Aidoun, 2005) that internal pressure drop, expressed in terms of the pressure gradient for similar conditions steadily increased in the quality range of 0. ≤ x ≤ 0.8 before decreasing again. In the range of qualities x ≤ 0.5 and x ≥ 0.8, pressure losses are moderate. Under such conditions it is possible to use high flow rates in the low and high quality ranges for better heat transfer and less pressure loss penalty. The flow may be reduced in the medium range qualities where high heat transfer and high-pressure losses prevail. These important observations are put into practice in the example that follows, where circuiting is expected to play a major role in the design of large capacity coils. Optimized circuits may reduce the coil overall size, better distribute the flow and reduce frost formation. Most hydro fluorocarbons can accommodate only limited tube lengths due to excessive pressure drop in refrigeration coils as is shown for R507A in (Fig. 17), corresponding to the coil geometry of (Fig. 16). Due to the thermo physical properties of R507A, it was found that internal pressure losses were very high, rapidly resulting in a significant drop of saturation temperature over relatively short tube lengths. In order to maintain a reasonably constant temperature across an evaporator this temperature drop must be small (ideally less than 2 o C) and in order to fulfill this condition, several short length circuits were needed with synthetic refrigerants, while only one circuit was required with carbon dioxide under similar working conditions (Aidoun & Ouzzane, 2009). Two Phase Flow, Phase Change and Numerical Modeling 50 Fig. 16. Case of application for circuiting In the event of frost formation it is expected to be more uniform and to occur over a longer period of time in comparison to ordinary synthetic refrigerants. With refrigerant R507A, several iterative attempts were performed before obtaining a reasonable temperature drop. At least four circuits were found to be necessary to satisfy this condition. The four circuits selected were 2 rows each, arranged in parallel. In such a case, the circuits are well balanced and the temperature drop in the saturation temperature is of the order of 2.6 o C in each circuit (22.5 metres) while it’s only of the order of 1.8 o C for CO 2 in all the coil length (90 metres). Fig. 17. Temperature distribution for air and R507A with coil length Numerical Modeling and Experimentation on Evaporator Coils for Refrigeration in Dry and Frosting Operational Conditions 51 Fig. 18. Evaporation level in different circuits Fig. 19. Effect of refrigerant on temperature glide (Fig. 18) shows the amount of evaporation taking place in each circuit. CO 2 uses only one circuit and evaporates 100% of the Modeling and Simulation of the Heat Transfer Behaviour of a Shell-and-Tube Condenser for a Moderately High-Temperature Heat Pump 79 The estimation procedures for sizing a shell-and-tube condenser is shown as follows: • Input design parameters: • Input design parameters include: refrigerant inlet/outlet temperatures, refrigerant inlet pressure, water inlet/outlet temperatures, water and refrigerant mass flow rates, condensing temperature, number of copper tubes, tube inner/outer diameters, shell inner diameter, baffle spacing, and copper tube spacing. • Give a tube length and shell-side outlet temperature to be initial guess values for Section-I calculation. • Calculate the physical properties for Section-I and Section-II. • Calculate the overall heat transfer rates by present model. • Check the percent error between model predicting and experimental data for overall heat transfer rates. If the percent error is less than the value of 0.01%, then output the tube length and end the estimation process; if it is larger than the percent error, then set a new value for L and return to the second step. In accordance with the above estimation procedures, the resulting length is 0.694 m when input the experimental data set, Case 1, as the design parameters for sizing. The same estimation procedures are utilizing to another 26 cases, and the results are shown in Figure 10. Fig. 10. Estimation results for sizing condensers Comparisons between the estimating values length for all the cases and the experimental data (0.7 m) indicats that the relative error were within ± 10 % with an average CV value of 3.16 %. In summary, the results from the application of present model on heat exchanger sizing calculation are satisfactory. 5.2 Rating problem (Estimation of thermal performance) For performance rating procedure, all the geometrical parameters must be determined as the input into the heat transfer correlations. When the condenser is available, then all the geometrical parameters are also known. In the rating process, the basic calculation is the Two Phase Flow, Phase Change and Numerical Modeling 80 calculations of heat transfer coefficient for both shell- and refrigerant-side stream. If the condenser's refrigerant inlet temperature and pressure, water inlet temperature, hot water and refrigerant mass flow rates, and tube size are specified, then the condenser's water outlet temperature, refrigerant outlet temperature, and heat transfer rate can be estimated. The estimation process for rating a condenser: • Input design parameters: The input design parameters include: refrigerant inlet/outlet temperatures, refrigerant inlet pressure, water inlet temperature, mass flow rate of hot water/refrigerant, and geometric conditions. • Give a refrigerant outlet temperature as an initial guess for computing the hot water outlet temperature: w wo wi w p w Q T=T+ mC   . • Give an outlet temperature (T r ) as an initial guess for Section-I. • Calculate the properties for Section-I and Section-II. • Calculate the overall heat transfer rates by present model. • Check the percent error between model predicting and experimental data for overall heat transfer rates. If the percent error is less than the value of 0.01%, then output the refrigerant outlet temperature, water outlet temperature, and heat transfer rate; if it is larger than the percent error, then reset a new refrigerant outlet temperature, and return to the second step. In accordance with the above calculation process, the experimental data of Case 1 can be used as input into the present model for rating calculations. The calculation results give the water outlet temperature is 74.84°C, refrigerant outlet Two Phase Flow, Phase Change and Numerical Modeling 110 Fig. 14. Evolution of the curvature radius along a microchannel In the evaporator and adiabatic zones, the curvature radius, in the parallel direction of the microchannel axis, is lower than the one perpendicular to this axis. Therefore, the meniscus is described by only one curvature radius. In a given section, r c is supposed constant. The axial evolution of r c is obtained by the differential of the Laplace-Young equation. The part of wall that is not in contact with the liquid is supposed dry and adiabatic. In the condenser, the liquid flows toward the microchannel corners. There is a transverse pressure gradient, and a transverse curvature radius variation of the meniscus. The distribution of the liquid along a microchannel is presented in Fig. 14. The microchannel is divided into several elementary volumes of length, dz, for which, we consider the Laplace-Young equation, and the conservation equations written for the liquid and vapor phases as it follows Laplace-Young equation vl c 2 c dP dP dr dz dz r dz σ −=− (9) Liquid and vapor mass conservation () lll v d w A 1dQ dz h dz ρ = Δ (10) () vvv v d w A 1dQ - dz h dz ρ = Δ (11) Liquid and vapor momentum conservation 2 ll ll lilillwlwll d(A w ) d(A P ) dz dz A A g Asin dz dz dz ρ=+τ+τ−ρβ (12) Theoretical and Experimental Analysis of Flows and Heat Transfer within Flat Mini Heat Pipe Including Grooved Capillary Structures 111 2 vv vv vililvwvwvv d(A w ) d(A P ) dz dz A A g Asin dz dz dz ρ=−−τ−τ−ρβ (13) Energy conservation () 2 w wwsat 2 ww Th 1dQ TT zt ltdz ∂ λ−−=− ∂× (14) The quantity dQ/dz in equations (10), (11), and (14) represents the heat flux rate variations along the elementary volume in the evaporator and condenser zones, which affect the variations of the liquid and vapor mass flow rates as it is indicated by equations (10) and (11). So, if the axial heat flux rate distribution along the microchannel is given by ae e aeea ea aeatb cb Q z/L 0 z L Q Q L z L L LL - z Q 1 L L z L L L - L   ≤≤   =<<+    +  ++≤≤−     (15) we get a linear flow mass rate variations along the microchannel. In equation (15), h represents the heat transfer coefficient in the evaporator, adiabatic and condenser sections. For these zones, the heat transfer coefficients are determined from the experimental results (section 5.3.3). Since the heat transfer in the adiabatic section is equal to zero and the temperature distribution must be represented by a mathematical continuous function between the different zones, the adiabatic heat transfer coefficient value is chosen to be infinity. The liquid and vapor passage sections, A l , and A v , the interfacial area, A il , the contact areas of the phases with the wall, A lp and A vp , are expressed using the contact angle and the interface curvature radius by 22 lc sin 2 A 4rsin 2 θ  =∗ θ−θ+   (16) 2 vl AdA=− (17) il c A8 rdz=×θ×× (18) lw c 16 Arsin dz 2 =θ (19) vw c 16 A4d-rsin dz 2  =× θ   (20) 4 π θ= −α (21) Two Phase Flow, Phase Change and Numerical Modeling 112 The liquid-wall and the vapor-wall shear stresses are expressed as 2 lw l l l 1 wf 2 τ=ρ , l l l e k f R = , llhlw el l wD R ρ = μ (22) 2 vw v v v 1 wf 2 τ=ρ , v v ev k f R = , vvhvw ev v wD R ρ = μ (23) Where k l and k v are the Poiseuille numbers, and D hlw and D hvw are the liquid-wall and the vapor-wall hydraulic diameters, respectively. The hydraulic diameters and the shear stresses in equations (22) and (23) are expressed as follows 2 c hlw sin 2 2rsin 2 D sin θ  ×θ−θ+ ... and phase changes are taking place and then to 8/14 Phase Change and Latent Heat apply the appropriate equation Keep in mind that heat transfer and work can cause both temperature and phase changes... this heat exchange occurs and the faster the snow melts Summary • Most substances can exist either in solid, liquid, and gas forms, which are referred to as “phases.” 9/14 Phase Change and Latent. .. same as that required to make the phase change in the other direction, from liquid to vapor, and so it can be calculated from Q = mLv 6/14 Phase Change and Latent Heat Condensation forms on this