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Voltage +24 VDC ±5% Power consumption 18 W Fuse protection 900 mA with PTC element, self-resetting after turning the VGC401 off or disconnecting the gauge Number 1 Reaction delay ≤10 ms

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Incl EC Declaration of Conformity

Single-Channel Controller

VGC401

para

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In all communications with INFICON, please specify the information on the product nameplate For convenient reference copy that information into the space provided below:

This document is based on firmware number 302-519-E

If your unit does not work as described in this document, please check that it is equipped with the above firmware version (→  49)

We reserve the right to make technical changes without prior notice

All dimensions are indicated in mm

Product Identification

Validity

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The VGC401 is used together with INFICON ters (in this document referred to as gauges) for total pressure measurement All products must be operated in accordance with their respective Operating Manuals

Transmit-1× Single-Channel Controller 1× Power cord

1× Rubber bar 2× Rubber feet 4× Collar screws 4× Plastic sleeves 1× CD-ROM (Operating Manuals) 1× EC Declaration of Conformity 1× Installation Manual

Intended Use

Scope of Delivery

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3.2.2 Installation in a Control Panel 18

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The lamp/display is lit

The lamp/display flashes

The lamp/display is dark

para

Press the key (example: 'para' key)

Do not press any key

Skilled personnel

All work described in this document may only be ried out by persons who have suitable technical train-ing and the necessary experience or who have been instructed by the end-user of the product

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Adhere to the applicable regulations and take the essary precautions for all work you are going to do and consider the safety instructions in this document

nec-DANGER

DANGER: mains voltage Contact with live parts is extremely hazardous when any objects are introduced or any liquids penetrate into the unit

Make sure no objects enter through the vers and no liquids penetrate into the equip-ment

lou-The disconnecting device must be readily identifiable and easily reached by the user

To disconnect the controller from mains, you must plug the mains cable

un-Disconnecting deviceacc to EN 61010-1

Communicate the safety instructions to all other users

1.3 General Safety

Instructions

Disconnecting device

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INFICON assumes no liability and the warranty becomes null and void if the end-user or third parties

• disregard the information in this document

• use the product in a non-conforming manner

• make any kind of interventions (modifications, tions etc.) on the product

altera-• use the product with accessories not listed in the responding documentation

cor-1.4 Liability and

Warranty

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2 Technical Data

Power consumption ≤30 VA Overvoltage category II

connec-tor IEC 320 C14

Temperature storage operation

–20 … +60 °C + 5 … +50 °C Relative humidity ≤80% up to +31 °C,

decreasing to 50% at +40 °C

max altitude 2000 m NN Pollution degree II

Number 1 Compatible types

PSG100-S, PSG101-S, PSG500, PSG500-S, PSG502-S, PSG510-S, PSG512-S, PSG550, PSG552, PSG554)Pirani/Capacitive PCG (PCG400, PCG400-S,

PCG550, PCG552, PCG554)

Cold cathode/Pirani MPG (MPG400, MPG401)Hot cathode BAG (BAG100-S, BAG101-S)Hot cathode/Pirani BPG (BPG400, BPG402)

HPG (HPG400)

CDG045, CDG045-H, CDG045D, CDG100, CDG100D, CDG160D)TripleGauge™

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Number 2 (parallel)

Caution

Do not connect more than one gauge at the same time SENSOR connector 15-pin D-Sub, female

RJ45 (FCC68), female (pin assignment →  23)

Front panel HOST (remote control)

via 3 keys via RS232C interface

Measurement ranges depending on gauge

(→ [1] … [21]) Measurement error

gain error offset error

≤0.02% FSr

≤0.05% FSr Measurement rate

analog digital

750 ms (fg = 0.2 Hz)

150 ms (fg = 1 Hz)

20 ms (fg = 8 Hz) Pressure units mbar, Pa, Torr, Micron

Correction factor for logarithmic gauges

0.10 … 10.00 A/D converters resolution >0.001% FSr

(The measurement values of BPG, HPG, BCG, BAG and CDGxxxD are transmitted digitally.)

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Voltage +24 VDC ±5%

Power consumption 18 W Fuse protection 900 mA with PTC element,

self-resetting after turning the VGC401 off or disconnecting the gauge

Number 1 Reaction delay ≤10 ms if switching threshold

close to measurement value (for larger differences con-sider filter time constant) Adjustment range depending on gauge

(→ [1] … [21]) Hysteresis ≥1% FSr for linear gauges

≥10% of measurement value for logarithmic gauges

Contact type floating changeover contact

30 VAC, 2 A (ohmic) Service life

mechanic electric

Contact type floating normally open contact

30 VAC, 2 A (ohmic) Service life

mechanic electric

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Number 1

Internal resistance 660 Ω Measurement signal

vs pressure

depending on gauge (→ [1] … [21]) CONTROL connector 9-pin D-Sub, male

(pin assignment →  24)

Standard RS232C

3-character mnemonics, bi-directional data flow,

8 data bits, no parity bit,

1 stop bit

Transmission rate 9600, 19200, 38400 baud RS232 connector 9-pin D-Sub, female

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3 Installation

Skilled personnel

The unit may only be installed by persons who have suitable technical training and the necessary experience

The VGC401 is suited for incorporation into a 19" rack or

a control panel or for use as desk-top unit

DANGER

DANGER: protection class of the rack

If the product is installed in a rack, it is likely

to lower the protection class of the rack (protection against foreign bodies and water) e.g the EN 60204-1 regulations for switching cabinets

Take appropriate measures for the rack to meet the specifications of the protection class

3.1 Personnel

3.2 Installation, Setup

3.2.1 Rack Installation

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In order to reduce the mechanical strain on the front panel of the VGC401, preferably equip the rack chassis adapter with a guide rail

For safe and easy installation of heavy rack chassis adapters, preferably equip the rack frame with slide rails

Guide rail

Slide rails

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Rack installation

n Secure the rack chassis adapter in the rack frame

The admissible maximum ambient perature (→ 9) must not be exceeded neither the air circulation obstructed Rack chassis adapter

tem-Height 2 U

Mounting height

Height 2 U rack

chassis adapter

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o Slide the VGC401 into the adapter …

n Secure the rack adapter in the rack frame

The admissible maximum ambient perature (→ 9) must not be exceeded neither the air circulation obstructed Rack chassis adapter

tem-Height 3 U

Height 3 U rack

chassis adapter

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o Mount the adapter panel as upper extension to the front panel of the VGC401 using the screws sup-plied with the adapter panel

Adapter panel(Height 2 U

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DANGER: protection class of the control panel

If the product is installed in a rack, it is likely

to lower the protection class of the rack (protection against foreign bodies and water) e.g according to the EN 60204-1 regulations for switching cabinets

Take appropriate measures for the control panel to meet the specifications of the pro-tection class

For mounting the VGC401 into a control panel, the lowing cut-out is required:

fol-105 91.2

78 69

M3 or ø 3.5

The admissible maximum ambient temperature (→ 9) must not be exceeded neither the air circulation obstructed

For reducing the mechanical strain on the front panel, preferably support the unit

n Slide the VGC401 into the cut-out of the control panel …

… and secure it with four M3 or equivalent screws

3.2.2 Installation in a

Control Panel

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The VGC401 is also suited for use as desk-top unit For this purpose, two self-adhesive rubber feet as well as a slip-on rubber bar are supplied with it

n Stick the two supplied rubber feet to the rear part

of the bottom plate …

… and slip the supplied rubber bar onto the bottom edge of the front panel

Select a location where the admissible mum ambient temperature (→ 9) is not ex-ceeded (e.g due to sun irradiation)

maxi-3.2.3 Use as Desk-Top

Unit

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DANGER: line voltage Incorrectly grounded products can be ex-tremely hazardous in the event of a fault Use only a 3-conductor power cable (3×1.5 mm2) with protective ground The power connector may only be plugged into a socket with a protective ground The protect-tion must not be nullified by an extension cable without protective ground

The unit is supplied with a 2.5 m power cord If the mains cable is not compatible with your system, use your own, suitable cable with protective ground

The socket must be

Disconnecting deviceacc to EN 61010-1

If the unit is installed in a switch cabinet, the mains age should be supplied and turned on via a central power distributor

volt-3.3 Mains Power

Connector

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On the rear of the unit, there is a screw which can be used to connect the unit to ground, e.g using the grounding of the pumping station

Do not unfasten thisscrew (internalground protection)Ground screw

Grounding

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The VGC401 is equipped with two different gauge nectors

con-Caution

Caution: one channel measurement unit Connecting more than one gauge at the same time may lead to gauge destruction

1 only at onceMake sure that there is never more than one gauge connected to the VGC401 at the same time

Connect the gauge to one of the two SENSOR tors on the rear of the unit Use a screened 1:1 cable (electromagnetic compatibility) Make sure the gauge is compatible (→ 9)

connec-DANGER

DANGER: protective low voltage According to EN 61010, voltages exceeding

30 VAC or 60 VDC are hazardous

Only connect a protective low voltage (SELV)

3.4 SENSOR

Connector

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Pin assignment of the 8-pin RJ45 appliance connector:

8 1

HV_L HV_H

Pin assignment of the female 15-pin D-Sub appliance connector:

Supply common GND Signal input (Measurement signal+) Signal common (Measurement signal–) Status

Emission status Degas HV_H RXD TXD Screening = chassis not connected

This connector allows to read the measurement signal,

to evaluate state of the floating switching function and error contacts, and to activate/deactivate the high vac-uum measurement circuit (only for PEG cold cathode gauge and BAG ionization vacuum gauge)

Pin assignment

SENSOR

3.5 CONTROL

Connector

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Connect the peripheral components to the CONTROL connector on the rear of the unit Use a screened cable (electromagnetic com-patibility)

DANGER

DANGER: protective low voltage According to EN 61010, voltages ex-ceeding 30 VAC or 60 VDC are haz-ardous

Only connect a protective low voltage (SELV)

Pin assignment of the male 9-pin D-Sub appliance connector:

5

1 9 6

Pressure above threshold or power supply turned off Error signal

9

Error or power supply turned off Supply for relays with higher switching power

6

7 +24 VDC, 200 mA Chassis = GND

Fuse-protected at 300 mA with PTC element, self-resetting after power off or pulling the CONTROL con- nector Meets the requirements of a grounded protective extra low voltage (SELV)

The analog output (pin 1) differ from the displayed value by no more than ±50 mV

Pin assignment

Contact positions

CONTROL

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The RS232C interface allows for operating the VGC401 via a HOST or terminal It can also be used for updating the firmware (→  83)

Connect the serial interface to the RS232 nector on the rear of the unit using your own, screened (electromagnetic compatibility) cable

con-DANGER

DANGER: protective low voltage According to EN 61010, voltages ex-ceeding 30 VAC or 60 VDC are haz-ardous

Only connect a protective low voltage (SELV)

2 TXDRXD

3 RXDTXD

5 GNDGND

(Minimum configuration)

Pin assignment

of the female 9-pin D-Sub appliance con-nector:

1

5 6 9

1

4

7

not connected not connected not connected

6

8

9

DSR CTS GND

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4 Operation

para

Operator keys

Pressureunit

Switching function

status

Upper thresholdLower threshold

Offset value ≠ 0

High vacuum measurement circuit activated(PEG, MPG, BAG, BPG402 and BCG only)

Parameter mode activated

Measurement value in floating point or exponential

format or status messages

Warning/error

(flashing)

para

4.1 Front Panel

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Make sure the VGC401 is correctly installed and the specifications in the Technical Data are met

The power switch is on the rear of the unit

Turn the VGC401 on with the power switch (or cen-trally, via a switched power distributor, if the unit is in-corporated in a rack)

After power on, the VGC401 …

• automatically performs a self-test

• identifies the connected gauge

• activates the parameters that were in effect before the last power off

• switches to the Measurement mode

• adapts the parameters if required (if another gauge was previously connected)

Turn the VGC401 off with the power switch (or centrally, via a switched power distributor, if the unit is incorpo-rated in a rack)

Wait at least 10 s before turning the VGC401 on again in order for it to correctly initialize itself

The VGC401 works in the following operating modes:

• Measurement mode for displaying measurement values or status mes-sages (→ 28)

• Parameter mode for entering or displaying parameters (→ 31)

• Test mode for running internal test programs (→ 47)

• Program transfer mode for updating the firmware (→ 83)

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The Measurement mode is the standard operating mode

of the VGC401 Measurement values and status sages as well as the gauge identification are displayed in this mode

mes-Testmode

Parametermode

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is played instead of the measurement value

dis-para

Ö Press key >1 s:

The gauge is turned on A status message may be displayed instead

of the ment value:

Turning the gauge on

and off

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para Ö Press keys >0.5 s:

The type of the connected gauge is automatically iden-tified and displayed for 5 s: Pirani gauge

(PSG400, PSG400-S, PSG100-S, PSG101-S, PSG500, PSG500-S, PSG502-S, PSG510-S, PSG512-S, PSG550, PSG552, PSG554)Pirani/Capacitive gauge (PCG400, PCG400-S, PCG550, PCG552, PCG554)

Cold cathode gauge (PEG100)

Cold cathode/Pirani gauge (MPG400, MPG401)

Hot cathode gauge (BAG100-S, BAG101-S)Hot cathode/Pirani gauge (BPG400)

Hot cathode/Pirani gauge (BPG402)

Hot cathode/Pirani gauge (HPG400)

Hot cathode/Pirani/Capacitive gauge (BCG450)

Linear gauge (capacitive analog)(CDG025, CDG045, CDG045-H, CDG100)

Linear gauge (capacitive digital)(CDG025D, CDG045D, CDG100D, CDG160D)

No gauge connected (no Sensor)

Connected gauge cannot be identified (no Identifier)

→  31

Press keys >5 s (→  47)

Displaying the gauge

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The Parameter mode is used for displaying, editing and entering parameter values

>5 s

>10 s

Parameter mode

lower threshold Degas

Test mode

Measurementmode

Power on

Pirani range extension

4.5 Parameter Mode

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Ö The name of the parameter

Some parameters are not available for all gauge types They are only displayed if available

→  34 34 38 38 41 41 42 43 44 44 45 45 46

Availablefor

Selecting a parameter

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All user-defined parameters are restored to their default values (→  82)

Loading of the default parameter settings is irreversible

Press keys >5 s (→  47)

Editing the parameter

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Contamination deposits on the electrode system of Hot cathode gauges may cause instabilities of the meas-urement values The Degas function allows to clean the electrode system

BAG10X and BPG402 gauges: The Degas tion acts only upon the active filament

Duration of the Degas function:

3 min (can be aborted)

The VGC401 has a switching function with two adjustable thresholds The status of the switching function is displayed on the front panel (→ 26) and can be evalu-ated via the floating contact at the CONTROL connector (→ 23)

4.5.1 Parameters

Degas

Lower/upper

switch-ing threshold

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2 3 4

2 3 4 2

3 4

e.g.:

Ö gauge dependent (→ table)

If another gauge type is nected, the VGC401 auto-matically adjusts the switching threshold if required

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2×10 -4

mbar, if PrE is activated ( →  46) The minimum hysteresis between the upper and lower switching threshold is at least 10% of the lower threshold or 1% of the set full scale value

If the value of the minimum hysteresis drops low these values, the upper threshold is auto-matically adjusted This prevents unstable states

be-Value The upper switching threshold (Setpoint high) defines the pres-sure at which the switching func-tion is deactivated when the pres-sure is rising

e.g.:

Ö gauge dependent (→ table)

If another gauge type is nected, the VGC401 auto-matically adjusts the threshold

con-if required

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+10% lower threshold

+1% measurement range (FSr)

+10% lower threshold+10% lower threshold

+10% lower threshold

+10% lower threshold+10% lower threshold

Trang 38

The full scale value of the measurement range (Full

Scale range) of the linear gauges has to be defined by

the user; the full scale value of logarithmic gauges is automatically recognized

1 mbar, 2 mbar, 5 mbar

1 Torr, 2 Torr, 5 Torr

10 mbar, 20 mbar, 50 mbar

10 Torr, 20 Torr, 50 Torr

100 mbar, 200 mbar, 500 mbar

100 Torr, 200 Torr, 500 Torr

1000 mbar, 1100 mbar

1000 Torr

2 bar, 5 bar, 10 bar, 50 barConversion table → Appendix,  81

For displaying the offset correction and zero adjustment

of the gauge and adjustment to the currently measured value (in the range -5 +110% of the full scale setting)

Measurement range

of capacitive gauges

Offset correction of

the controller

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This allows measuring relative to a reference pressure

The offset correction affects:

; the displayed measurement value

† the displayed threshold value of the switching functions

† the analog output at the CONTROL connector (→ 23)

Value

Ö Offset correction deactivated

e.g.:

Ö Offset correction activated

Activate offset correction

para Ö Press key >2 s:

The offset value is justed The actual measure-ment value is accepted as new offset value

Deactivate offset correction

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First adjust the gauge and then the controller

When the zero of the gauge is readjusted, the offset correction must be deactivated

Value

e.g.:

Ö Zero adjustmentactivated

Lit solid after >2 s and

as long as key remains pressed

Zero adjustment of

the gauge

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