Voltage +24 VDC ±5% Power consumption 18 W Fuse protection 900 mA with PTC element, self-resetting after turning the VGC401 off or disconnecting the gauge Number 1 Reaction delay ≤10 ms
Trang 1Incl EC Declaration of Conformity
Single-Channel Controller
VGC401
para
Trang 2In all communications with INFICON, please specify the information on the product nameplate For convenient reference copy that information into the space provided below:
This document is based on firmware number 302-519-E
If your unit does not work as described in this document, please check that it is equipped with the above firmware version (→ 49)
We reserve the right to make technical changes without prior notice
All dimensions are indicated in mm
Product Identification
Validity
Trang 3The VGC401 is used together with INFICON ters (in this document referred to as gauges) for total pressure measurement All products must be operated in accordance with their respective Operating Manuals
Transmit-1× Single-Channel Controller 1× Power cord
1× Rubber bar 2× Rubber feet 4× Collar screws 4× Plastic sleeves 1× CD-ROM (Operating Manuals) 1× EC Declaration of Conformity 1× Installation Manual
Intended Use
Scope of Delivery
Trang 43.2.2 Installation in a Control Panel 18
Trang 6The lamp/display is lit
The lamp/display flashes
The lamp/display is dark
para
Press the key (example: 'para' key)
Do not press any key
Skilled personnel
All work described in this document may only be ried out by persons who have suitable technical train-ing and the necessary experience or who have been instructed by the end-user of the product
Trang 7Adhere to the applicable regulations and take the essary precautions for all work you are going to do and consider the safety instructions in this document
nec-DANGER
DANGER: mains voltage Contact with live parts is extremely hazardous when any objects are introduced or any liquids penetrate into the unit
Make sure no objects enter through the vers and no liquids penetrate into the equip-ment
lou-The disconnecting device must be readily identifiable and easily reached by the user
To disconnect the controller from mains, you must plug the mains cable
un-Disconnecting deviceacc to EN 61010-1
Communicate the safety instructions to all other users
1.3 General Safety
Instructions
Disconnecting device
Trang 8INFICON assumes no liability and the warranty becomes null and void if the end-user or third parties
• disregard the information in this document
• use the product in a non-conforming manner
• make any kind of interventions (modifications, tions etc.) on the product
altera-• use the product with accessories not listed in the responding documentation
cor-1.4 Liability and
Warranty
Trang 92 Technical Data
Power consumption ≤30 VA Overvoltage category II
connec-tor IEC 320 C14
Temperature storage operation
–20 … +60 °C + 5 … +50 °C Relative humidity ≤80% up to +31 °C,
decreasing to 50% at +40 °C
max altitude 2000 m NN Pollution degree II
Number 1 Compatible types
PSG100-S, PSG101-S, PSG500, PSG500-S, PSG502-S, PSG510-S, PSG512-S, PSG550, PSG552, PSG554)Pirani/Capacitive PCG (PCG400, PCG400-S,
PCG550, PCG552, PCG554)
Cold cathode/Pirani MPG (MPG400, MPG401)Hot cathode BAG (BAG100-S, BAG101-S)Hot cathode/Pirani BPG (BPG400, BPG402)
HPG (HPG400)
CDG045, CDG045-H, CDG045D, CDG100, CDG100D, CDG160D)TripleGauge™
Trang 10Number 2 (parallel)
Caution
Do not connect more than one gauge at the same time SENSOR connector 15-pin D-Sub, female
RJ45 (FCC68), female (pin assignment → 23)
Front panel HOST (remote control)
via 3 keys via RS232C interface
Measurement ranges depending on gauge
(→ [1] … [21]) Measurement error
gain error offset error
≤0.02% FSr
≤0.05% FSr Measurement rate
analog digital
750 ms (fg = 0.2 Hz)
150 ms (fg = 1 Hz)
20 ms (fg = 8 Hz) Pressure units mbar, Pa, Torr, Micron
Correction factor for logarithmic gauges
0.10 … 10.00 A/D converters resolution >0.001% FSr
(The measurement values of BPG, HPG, BCG, BAG and CDGxxxD are transmitted digitally.)
Trang 11Voltage +24 VDC ±5%
Power consumption 18 W Fuse protection 900 mA with PTC element,
self-resetting after turning the VGC401 off or disconnecting the gauge
Number 1 Reaction delay ≤10 ms if switching threshold
close to measurement value (for larger differences con-sider filter time constant) Adjustment range depending on gauge
(→ [1] … [21]) Hysteresis ≥1% FSr for linear gauges
≥10% of measurement value for logarithmic gauges
Contact type floating changeover contact
30 VAC, 2 A (ohmic) Service life
mechanic electric
Contact type floating normally open contact
30 VAC, 2 A (ohmic) Service life
mechanic electric
Trang 12Number 1
Internal resistance 660 Ω Measurement signal
vs pressure
depending on gauge (→ [1] … [21]) CONTROL connector 9-pin D-Sub, male
(pin assignment → 24)
Standard RS232C
3-character mnemonics, bi-directional data flow,
8 data bits, no parity bit,
1 stop bit
Transmission rate 9600, 19200, 38400 baud RS232 connector 9-pin D-Sub, female
Trang 133 Installation
Skilled personnel
The unit may only be installed by persons who have suitable technical training and the necessary experience
The VGC401 is suited for incorporation into a 19" rack or
a control panel or for use as desk-top unit
DANGER
DANGER: protection class of the rack
If the product is installed in a rack, it is likely
to lower the protection class of the rack (protection against foreign bodies and water) e.g the EN 60204-1 regulations for switching cabinets
Take appropriate measures for the rack to meet the specifications of the protection class
3.1 Personnel
3.2 Installation, Setup
3.2.1 Rack Installation
Trang 14In order to reduce the mechanical strain on the front panel of the VGC401, preferably equip the rack chassis adapter with a guide rail
For safe and easy installation of heavy rack chassis adapters, preferably equip the rack frame with slide rails
Guide rail
Slide rails
Trang 15Rack installation
n Secure the rack chassis adapter in the rack frame
The admissible maximum ambient perature (→ 9) must not be exceeded neither the air circulation obstructed Rack chassis adapter
tem-Height 2 U
Mounting height
Height 2 U rack
chassis adapter
Trang 16o Slide the VGC401 into the adapter …
n Secure the rack adapter in the rack frame
The admissible maximum ambient perature (→ 9) must not be exceeded neither the air circulation obstructed Rack chassis adapter
tem-Height 3 U
Height 3 U rack
chassis adapter
Trang 17o Mount the adapter panel as upper extension to the front panel of the VGC401 using the screws sup-plied with the adapter panel
Adapter panel(Height 2 U
Trang 18DANGER: protection class of the control panel
If the product is installed in a rack, it is likely
to lower the protection class of the rack (protection against foreign bodies and water) e.g according to the EN 60204-1 regulations for switching cabinets
Take appropriate measures for the control panel to meet the specifications of the pro-tection class
For mounting the VGC401 into a control panel, the lowing cut-out is required:
fol-105 91.2
78 69
M3 or ø 3.5
The admissible maximum ambient temperature (→ 9) must not be exceeded neither the air circulation obstructed
For reducing the mechanical strain on the front panel, preferably support the unit
n Slide the VGC401 into the cut-out of the control panel …
… and secure it with four M3 or equivalent screws
3.2.2 Installation in a
Control Panel
Trang 19The VGC401 is also suited for use as desk-top unit For this purpose, two self-adhesive rubber feet as well as a slip-on rubber bar are supplied with it
n Stick the two supplied rubber feet to the rear part
of the bottom plate …
… and slip the supplied rubber bar onto the bottom edge of the front panel
Select a location where the admissible mum ambient temperature (→ 9) is not ex-ceeded (e.g due to sun irradiation)
maxi-3.2.3 Use as Desk-Top
Unit
Trang 20DANGER: line voltage Incorrectly grounded products can be ex-tremely hazardous in the event of a fault Use only a 3-conductor power cable (3×1.5 mm2) with protective ground The power connector may only be plugged into a socket with a protective ground The protect-tion must not be nullified by an extension cable without protective ground
The unit is supplied with a 2.5 m power cord If the mains cable is not compatible with your system, use your own, suitable cable with protective ground
The socket must be
Disconnecting deviceacc to EN 61010-1
If the unit is installed in a switch cabinet, the mains age should be supplied and turned on via a central power distributor
volt-3.3 Mains Power
Connector
Trang 21On the rear of the unit, there is a screw which can be used to connect the unit to ground, e.g using the grounding of the pumping station
Do not unfasten thisscrew (internalground protection)Ground screw
Grounding
Trang 22The VGC401 is equipped with two different gauge nectors
con-Caution
Caution: one channel measurement unit Connecting more than one gauge at the same time may lead to gauge destruction
1 only at onceMake sure that there is never more than one gauge connected to the VGC401 at the same time
Connect the gauge to one of the two SENSOR tors on the rear of the unit Use a screened 1:1 cable (electromagnetic compatibility) Make sure the gauge is compatible (→ 9)
connec-DANGER
DANGER: protective low voltage According to EN 61010, voltages exceeding
30 VAC or 60 VDC are hazardous
Only connect a protective low voltage (SELV)
3.4 SENSOR
Connector
Trang 23Pin assignment of the 8-pin RJ45 appliance connector:
8 1
HV_L HV_H
Pin assignment of the female 15-pin D-Sub appliance connector:
Supply common GND Signal input (Measurement signal+) Signal common (Measurement signal–) Status
Emission status Degas HV_H RXD TXD Screening = chassis not connected
This connector allows to read the measurement signal,
to evaluate state of the floating switching function and error contacts, and to activate/deactivate the high vac-uum measurement circuit (only for PEG cold cathode gauge and BAG ionization vacuum gauge)
Pin assignment
SENSOR
3.5 CONTROL
Connector
Trang 24Connect the peripheral components to the CONTROL connector on the rear of the unit Use a screened cable (electromagnetic com-patibility)
DANGER
DANGER: protective low voltage According to EN 61010, voltages ex-ceeding 30 VAC or 60 VDC are haz-ardous
Only connect a protective low voltage (SELV)
Pin assignment of the male 9-pin D-Sub appliance connector:
5
1 9 6
Pressure above threshold or power supply turned off Error signal
9
Error or power supply turned off Supply for relays with higher switching power
6
7 +24 VDC, 200 mA Chassis = GND
Fuse-protected at 300 mA with PTC element, self-resetting after power off or pulling the CONTROL con- nector Meets the requirements of a grounded protective extra low voltage (SELV)
The analog output (pin 1) differ from the displayed value by no more than ±50 mV
Pin assignment
Contact positions
CONTROL
Trang 25The RS232C interface allows for operating the VGC401 via a HOST or terminal It can also be used for updating the firmware (→ 83)
Connect the serial interface to the RS232 nector on the rear of the unit using your own, screened (electromagnetic compatibility) cable
con-DANGER
DANGER: protective low voltage According to EN 61010, voltages ex-ceeding 30 VAC or 60 VDC are haz-ardous
Only connect a protective low voltage (SELV)
2 TXDRXD
3 RXDTXD
5 GNDGND
(Minimum configuration)
Pin assignment
of the female 9-pin D-Sub appliance con-nector:
1
5 6 9
1
4
7
not connected not connected not connected
6
8
9
DSR CTS GND
Trang 264 Operation
para
Operator keys
Pressureunit
Switching function
status
Upper thresholdLower threshold
Offset value ≠ 0
High vacuum measurement circuit activated(PEG, MPG, BAG, BPG402 and BCG only)
Parameter mode activated
Measurement value in floating point or exponential
format or status messages
Warning/error
(flashing)
para
4.1 Front Panel
Trang 27Make sure the VGC401 is correctly installed and the specifications in the Technical Data are met
The power switch is on the rear of the unit
Turn the VGC401 on with the power switch (or cen-trally, via a switched power distributor, if the unit is in-corporated in a rack)
After power on, the VGC401 …
• automatically performs a self-test
• identifies the connected gauge
• activates the parameters that were in effect before the last power off
• switches to the Measurement mode
• adapts the parameters if required (if another gauge was previously connected)
Turn the VGC401 off with the power switch (or centrally, via a switched power distributor, if the unit is incorpo-rated in a rack)
Wait at least 10 s before turning the VGC401 on again in order for it to correctly initialize itself
The VGC401 works in the following operating modes:
• Measurement mode for displaying measurement values or status mes-sages (→ 28)
• Parameter mode for entering or displaying parameters (→ 31)
• Test mode for running internal test programs (→ 47)
• Program transfer mode for updating the firmware (→ 83)
Trang 28The Measurement mode is the standard operating mode
of the VGC401 Measurement values and status sages as well as the gauge identification are displayed in this mode
mes-Testmode
Parametermode
Trang 29is played instead of the measurement value
dis-para
Ö Press key >1 s:
The gauge is turned on A status message may be displayed instead
of the ment value:
Turning the gauge on
and off
Trang 30para Ö Press keys >0.5 s:
The type of the connected gauge is automatically iden-tified and displayed for 5 s: Pirani gauge
(PSG400, PSG400-S, PSG100-S, PSG101-S, PSG500, PSG500-S, PSG502-S, PSG510-S, PSG512-S, PSG550, PSG552, PSG554)Pirani/Capacitive gauge (PCG400, PCG400-S, PCG550, PCG552, PCG554)
Cold cathode gauge (PEG100)
Cold cathode/Pirani gauge (MPG400, MPG401)
Hot cathode gauge (BAG100-S, BAG101-S)Hot cathode/Pirani gauge (BPG400)
Hot cathode/Pirani gauge (BPG402)
Hot cathode/Pirani gauge (HPG400)
Hot cathode/Pirani/Capacitive gauge (BCG450)
Linear gauge (capacitive analog)(CDG025, CDG045, CDG045-H, CDG100)
Linear gauge (capacitive digital)(CDG025D, CDG045D, CDG100D, CDG160D)
No gauge connected (no Sensor)
Connected gauge cannot be identified (no Identifier)
→ 31
Press keys >5 s (→ 47)
Displaying the gauge
Trang 31The Parameter mode is used for displaying, editing and entering parameter values
>5 s
>10 s
Parameter mode
lower threshold Degas
Test mode
Measurementmode
Power on
Pirani range extension
4.5 Parameter Mode
Trang 32Ö The name of the parameter
Some parameters are not available for all gauge types They are only displayed if available
→ 34 34 38 38 41 41 42 43 44 44 45 45 46
Availablefor
Selecting a parameter
Trang 33All user-defined parameters are restored to their default values (→ 82)
Loading of the default parameter settings is irreversible
Press keys >5 s (→ 47)
Editing the parameter
Trang 34Contamination deposits on the electrode system of Hot cathode gauges may cause instabilities of the meas-urement values The Degas function allows to clean the electrode system
BAG10X and BPG402 gauges: The Degas tion acts only upon the active filament
Duration of the Degas function:
3 min (can be aborted)
The VGC401 has a switching function with two adjustable thresholds The status of the switching function is displayed on the front panel (→ 26) and can be evalu-ated via the floating contact at the CONTROL connector (→ 23)
4.5.1 Parameters
Degas
Lower/upper
switch-ing threshold
Trang 352 3 4
2 3 4 2
3 4
e.g.:
Ö gauge dependent (→ table)
If another gauge type is nected, the VGC401 auto-matically adjusts the switching threshold if required
Trang 362×10 -4
mbar, if PrE is activated ( → 46) The minimum hysteresis between the upper and lower switching threshold is at least 10% of the lower threshold or 1% of the set full scale value
If the value of the minimum hysteresis drops low these values, the upper threshold is auto-matically adjusted This prevents unstable states
be-Value The upper switching threshold (Setpoint high) defines the pres-sure at which the switching func-tion is deactivated when the pres-sure is rising
e.g.:
Ö gauge dependent (→ table)
If another gauge type is nected, the VGC401 auto-matically adjusts the threshold
con-if required
Trang 37+10% lower threshold
+1% measurement range (FSr)
+10% lower threshold+10% lower threshold
+10% lower threshold
+10% lower threshold+10% lower threshold
Trang 38The full scale value of the measurement range (Full
Scale range) of the linear gauges has to be defined by
the user; the full scale value of logarithmic gauges is automatically recognized
1 mbar, 2 mbar, 5 mbar
1 Torr, 2 Torr, 5 Torr
10 mbar, 20 mbar, 50 mbar
10 Torr, 20 Torr, 50 Torr
100 mbar, 200 mbar, 500 mbar
100 Torr, 200 Torr, 500 Torr
1000 mbar, 1100 mbar
1000 Torr
2 bar, 5 bar, 10 bar, 50 barConversion table → Appendix, 81
For displaying the offset correction and zero adjustment
of the gauge and adjustment to the currently measured value (in the range -5 +110% of the full scale setting)
Measurement range
of capacitive gauges
Offset correction of
the controller
Trang 39This allows measuring relative to a reference pressure
The offset correction affects:
; the displayed measurement value
the displayed threshold value of the switching functions
the analog output at the CONTROL connector (→ 23)
Value
Ö Offset correction deactivated
e.g.:
Ö Offset correction activated
Activate offset correction
para Ö Press key >2 s:
The offset value is justed The actual measure-ment value is accepted as new offset value
Deactivate offset correction
Trang 40First adjust the gauge and then the controller
When the zero of the gauge is readjusted, the offset correction must be deactivated
Value
e.g.:
Ö Zero adjustmentactivated
Lit solid after >2 s and
as long as key remains pressed
Zero adjustment of
the gauge