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Operating Manual Incl EC Declaration of Conformity Single-Channel Controller VGC401 para tinb01e1-f (2011-07) Product Identification In all communications with INFICON, please specify the information on the product nameplate For convenient reference copy that information into the space provided below: Model: PN: SN: V Validity Hz W This document applies to products with part number 398-010 The part number (PN) can be taken from the product nameplate This document is based on firmware number 302-519-E If your unit does not work as described in this document, please check that it is equipped with the above firmware version (→ 49) We reserve the right to make technical changes without prior notice All dimensions are indicated in mm tinb01e1-f (2011-07) VGC401.om Intended Use The VGC401 is used together with INFICON Transmitters (in this document referred to as gauges) for total pressure measurement All products must be operated in accordance with their respective Operating Manuals Scope of Delivery 1× 1× 1× 2× 4× 4× 1× 1× 1× tinb01e1-f (2011-07) VGC401.om Single-Channel Controller Power cord Rubber bar Rubber feet Collar screws Plastic sleeves CD-ROM (Operating Manuals) EC Declaration of Conformity Installation Manual Contents Product Identification Validity Intended Use Scope of Delivery 2 3 Safety 1.1 Symbols Used 1.2 Personnel Qualifications 1.3 General Safety Instructions 1.4 Liability and Warranty 6 Technical Data Installation 3.1 Personnel 3.2 Installation, Setup 3.2.1 Rack Installation 3.2.2 Installation in a Control Panel 3.2.3 Use as Desk-Top Unit 3.3 Mains Power Connector 3.4 SENSOR Connector 3.5 CONTROL Connector 3.6 RS232 Interface Connector 13 13 13 13 18 19 20 22 23 25 Operation 4.1 Front Panel 4.2 Turning the VGC401 On and Off 4.3 Operating Modes 4.4 Measurement Mode 4.5 Parameter Mode 4.5.1 Parameters 4.6 Test Mode 4.6.1 Parameters 4.6.2 Test Programs 26 26 27 27 28 31 34 47 49 50 Communication (Serial Interface) 5.1 RS232C Interface 5.1.1 Data Transmission 5.1.2 Communication Protocol 5.2 Mnemonics Mnemonics 5.2.1 Measurement Mode 5.2.2 Parameter Mode 5.2.3 Test Mode 5.2.4 Example 55 55 55 57 59 60 64 71 75 tinb01e1-f (2011-07) VGC401.om Maintenance 76 Troubleshooting 77 Repair 79 Accessories 79 10 Storage 80 11 Disposal 80 Appendix A: Conversion Tables B: Default Parameters C: Firmware Update D: Literature E: Index 81 81 82 83 86 89 ETL Certification 91 EC Declaration of Conformity 92 For cross-references within this document, the symbol (→ XY) is used, for cross-references to further documents listed under "Literature", the symbol (→ [Z]) tinb01e1-f (2011-07) VGC401.om Safety 1.1 Symbols Used Symbols for residual risks DANGER Information on preventing any kind of physical injury WARNING Information on preventing extensive equipment and environmental damage Caution Information on correct handling or use Disregard can lead to malfunctions or minor equipment damage Further symbols The lamp/display is lit The lamp/display flashes The lamp/display is dark para Press the key (example: 'para' key) Do not press any key 1.2 Personnel Qualifications Skilled personnel All work described in this document may only be carried out by persons who have suitable technical training and the necessary experience or who have been instructed by the end-user of the product tinb01e1-f (2011-07) VGC401.om 1.3 General Safety Instructions Adhere to the applicable regulations and take the necessary precautions for all work you are going to and consider the safety instructions in this document DANGER DANGER: mains voltage Contact with live parts is extremely hazardous when any objects are introduced or any liquids penetrate into the unit Make sure no objects enter through the louvers and no liquids penetrate into the equipment Disconnecting device The disconnecting device must be readily identifiable and easily reached by the user To disconnect the controller from mains, you must unplug the mains cable Disconnecting device acc to EN 61010-1 Communicate the safety instructions to all other users tinb01e1-f (2011-07) VGC401.om 1.4 Liability and Warranty INFICON assumes no liability and the warranty becomes null and void if the end-user or third parties • disregard the information in this document • use the product in a non-conforming manner • make any kind of interventions (modifications, alterations etc.) on the product • use the product with accessories not listed in the corresponding documentation tinb01e1-f (2011-07) VGC401.om Technical Data Mains specifications Voltage Frequency Power consumption Overvoltage category Protection class Connection Ambiance Temperature storage operation Relative humidity Use Pollution degree Protection type Compatible gauges tinb01e1-f (2011-07) VGC401.om Number Compatible types Pirani 90 … 250 VAC 50 … 60 Hz ≤30 VA II European appliance connector IEC 320 C14 –20 … +60 °C + … +50 °C ≤80% up to +31 °C, decreasing to 50% at +40 °C indoors only max altitude 2000 m NN II IP30 PSG (PSG400, PSG400-S, PSG100-S, PSG101-S, PSG500, PSG500-S, PSG502-S, PSG510-S, PSG512-S, PSG550, PSG552, PSG554) Pirani/Capacitive PCG (PCG400, PCG400-S, PCG550, PCG552, PCG554) Cold cathode Cold cathode/Pirani Hot cathode Hot cathode/Pirani (PEG100) Capacitive PEG MPG BAG BPG HPG CDG TripleGauge™ Hot cathode/Pirani/ Capacitive BCG (BCG450) (MPG400, MPG401) (BAG100-S, BAG101-S) (BPG400, BPG402) (HPG400) (CDG025, CDG025D, CDG045, CDG045-H, CDG045D, CDG100, CDG100D, CDG160D) Gauge connection Number (parallel) Caution SENSOR connector Do not connect more than one gauge at the same time 15-pin D-Sub, female RJ45 (FCC68), female (pin assignment → 23) Operation Front panel HOST (remote control) via keys via RS232C interface Measurement values Measurement ranges depending on gauge (→ [1] … [21]) Measurement error gain error offset error Measurement rate analog digital Display rate Filter time constant slow normal (nor) fast Pressure units Zero adjust Correction factor A/D converters 1) 10 ≤0.02% FSr ≤0.05% FSr 100 / s 50 / s 10 / s 10 / s (BPG, HPG, BCG, CDGxxxD1)) (BAG) 750 ms (fg = 0.2 Hz) 150 ms (fg = Hz) 20 ms (fg = Hz) mbar, Pa, Torr, Micron for linear gauges for logarithmic gauges 0.10 … 10.00 resolution >0.001% FSr (The measurement values of BPG, HPG, BCG, BAG and CDGxxxD are transmitted digitally.) CDG025D, CDG045D, CDG100D, CDG160D tinb01e1-f (2011-07) VGC401.om 10 Storage Caution Caution: electronic component Inappropriate storage (static electricity, humidity etc.) can damage electronic components Store the product in a bag or container Observe the corresponding specifications in the technical data (→ 9) 11 Disposal WARNING WARNING: substances detrimental to the environment Products or parts thereof (mechanical and electric components, operating fluids etc.) can be detrimental to the environment Dispose of such substances in accordance with the relevant local regulations Separating the components 80 After disassembling the product, separate its components according to the following criteria: Non-electronic components Such components must be separated according to their materials and recycled Electronic components Such components must be separated according to their materials and recycled tinb01e1-f (2011-07) VGC401.om Appendix A: Conversion Tables Weights kg kg lb 2.205 slug 68.522×10-3 lb slug oz oz 35.274 0.454 31.081×10-3 16 14.594 32.174 514.785 28.349×10-3 62.5×10-3 1.943×10-3 bar 10×10-6 mbar 10×10-3 Torr 7.5×10-3 at 9.869×10-6 0.987 Pressures N/m2, Pa N/m2, Pa bar 100×103 103 750.062 mbar 100 10-3 750.062×10-3 0.987×10-3 Torr 133.322 1.333×10-3 1.333 1.316×10-3 at 101.325×103 1.013 1.013×103 760 mmWs 10.2 psi 14.504×10-3 Pressure units used in the vacuum technology mbar mbar Pascal 100 Torr 750.062×10-3 Pascal 10×10-3 7.5×10 0.102 0.145×10 Torr 1.333 133.322 13.595 19.337×10-3 mmWs 9.81×10 psi 68.948 -2 -3 -3 9.81 7.356×10-2 1.422×10-3 6.895×103 51.715 703 mm 103 25.4 304.8 m 10-3 25.4×10-3 0.305 inch 39.37×10-3 39.37 12 ft 3.281×10-3 3.281 8.333×10-2 Kelvin Kelvin Celsius °C+273.15 Fahrenheit (°F+459.67)×5/9 Celsius K-273.15 5/9×°F-17.778 Fahrenheit 9/5×K-459.67 9/5×(°C+17.778) Linear measures mm m inch ft Temperature tinb01e1-f (2011-07) VGC401.om 81 B: Default Parameters The following values are activated when the default parameters are loaded (→ 33): Default User oFF 5×10-4 mbar 1×103 mbar 1000 Torr oFF mbar 1.00 nor oFF Digits 9600 oFF Auto oFF oFF Auto Auto 82 tinb01e1-f (2011-07) VGC401.om C: Firmware Update If your VGC401 firmware needs updating, e.g for implementing a new gauge type, please download it from our website (www.inficon.com) or contact your local INFICON service center User parameters Most of the settings you may have defined in the Parameter and Test mode will not be affected by a firmware update To be sure, note your parameter settings before upgrading the firmware (→ 82) Preparing the VGC401 for a program transfer n o p Turn the VGC401 off Connect the VGC401 with the serial COM1 (COM2) interface of your PC via a 9-pin D-Sub extension cable (the firmware of the VGC401 cannot be loaded from a Mac) PC VGC401 Screening Screening RXD TXD TXD RXD GND GND With a pin (ø