Package Evaluation Training 9 checking scheme

26/09/2012 Package Evaluation T i i Training Package Checking scheme PE-09/2012-04-01 Agenda 2 Package checked overview Package sampling and check - OM      TBA/19 A3 Flex A3 Complex Flex A3 Speed … Trainer to provide hard copy of • “Package check” chapter for each type of filling machine from OM to trainees • TEM -1531354-0102 TBA/8, TBA/19, TBA/9 Laboratory Package Checks PE-09/2012-04-01 /2 26/09/2012 Package check overview i Checking scheme PE-09/2012-04-01 Package Checks – Overview Date Print Laboratory check Shape and Design Crease lines XX Conductivity test and Dye test Overlap Surfaces Flap sealing Production LS/SA tear down Weight Laboratory check XX TS Dissolving XX TS rough Production TS: Tear down Note: Laboratory check * LS: Ink injection* xx = number of samples, at least equal to number of jaw * For A3/CF required packages for normal production and 10 packages after adjusting PE-09/2012-04-01 / 26/09/2012 TBA/19 – Package sampling li and d check h k Checking scheme PE-09/2012-04-01 Package Checks Production – OM For p package g checks at PRODUCTION start or at the splicing of a new reel of packaging material, take packages from the conveyor ► Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice ► For package checks at the splicing of a new LS strip, patch or tab strip reel, take package from the conveyor ► PE-09/2012-04-01 /6 26/09/2012 Package Identification Production - OM When selecting gp packages, g always y select p packages g in p pairs When the jaw system is running, visually identify a package made in one of the jaws Press the DROP CHUTE IN POSITION OFF button to eject one package, and not which jaw made it The first package which leaves the outfeed conveyor after the gap was made in the other jaw ► Mark RH on the package made in the right jaw Mark LH on the package made in the left jaw ► ► PE-09/2012-04-01 /7 Checking Scheme Table The Checking Scheme Table explains: • the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1) • the number of packages needed according to which event has prompted the package checks (2) • the number of packages on which to perform the individual checks (3) • the check to be performed (4) • the page number of the check instructions (5) • to mark the check box when the check has been completed (6) PE-09/2012-04-01 /8 26/09/2012 PE-09/2012-04-01 /9 Flowchart of the Production Quality Checks The Flowchart of Production Quality Checks displays: p y  the checks to be performed in the sequence described in the checking scheme table (1)  the type of check (2)  the necessary actions (if any) to be taken depending on the result of the completed check (3) PE-09/2012-04-01 / 10 26/09/2012 PE-09/2012-04-01 / 11 Laboratory Check ► To perform the laboratory checks at least three packages k are needed d d Two T extra t packages k might i ht be needed if conductivity and dissolving tests are to be performed in parallel ► Checking scheme, see next slide PE-09/2012-04-01 / 12 26/09/2012 PE-09/2012-04-01 / 13 A3 Flex – Package sampling li and d check h k Checking scheme PE-09/2012-04-01 26/09/2012 Package Checks Production – OM For p package g checks at PRODUCTION start or at the splicing of a new reel of packaging material, take packages from the conveyor ► Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice ► For package checks at the splicing of a new LS strip, patch or tab strip reel, take package from the conveyor ► PE-09/2012-04-01 / 15 Package Identification Sample packages ► To select packages and to be able to identify from which jaw pair the package were formed formed, proceed as follow : Touch the PRODUCTION CONTROL button Touch the PACKAGE FORMING UNIT button Touch the SAMPLE PACKAGE icon Select the RH side or LH side which the first package sample should be taken Touch “ON” button to start the sampling of the package PE-09/2012-04-01 / 16 26/09/2012 Package Identification Sample packages The jaw system discards a package Take the necessary package samples from the conveyor after the gap created by the discarded package Note! Touching the LH side will cause the jaw system to eject a package from the RH side jaw leaving a gap in the package outfeed to identify the LH side package PE-09/2012-04-01 / 17 Package Identification If package samples have been collected from the conveyor, use an indelible pen to mark on the top and bottom of each of the package samples as follows: • mark the package made in the RH jaw with the number and the letters RH • mark the package made in the LH jaw with the number and the letters LH • mark the third package with the number and the letters LS If package sample has been collected from the conveyor, use an indelible pen to mark on the top and bottom of the package sample with the letters LS PE-09/2012-04-01 / 18 26/09/2012 Checking Scheme Table The Checking Scheme Table explains: • the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1) • the number of packages needed according to which event has prompted the package checks (2) • the number of packages on which to perform the individual checks (3) • the check to be performed (4) • the page number of the check instructions (5) • to mark the check box when the check has been completed (6) PE-09/2012-04-01 / 19 PE-09/2012-04-01 / 20 10 26/09/2012 PE-09/2012-04-01 / 35 A3 Speed - Package sampling li and d check h k Checking scheme PE-09/2012-04-01 18 26/09/2012 Package Checks Production - OM Production Start has to be repeated every 30,000 packages produced d d (i (i.e every 3000 TS made d b by each h iinductor), d t ) ttake k 12 packages ► Use the ten package to perform all the checks that require ten packages, one package used for LS/SA check, and another one package for forming and surface ► Splicing check event is intended for every splice of Packaging Material and strip ► Additional Additi l packages k to t laboratory l b t QC tto b be performed f d att least once per day (maximum interval of 24 hours) ► PE-09/2012-04-01 / 37 Package Identification Sample packages ► To select packages and to be able to identify from which jaw pair the package were formed formed, proceed as follow : 1.Touch the PRODUCTION CONTROL button 2.Touch the PACKAGE FORMING UNIT button Touch the arrows button to select if sampling one single package or a batch of packages One single package A batch of package Note : A batch is composed by 10 packages, one for each pair of jaw links PE-09/2012-04-01 / 38 19 26/09/2012 Package Identification Sample packages 4a Touch the PACKAGE SAMPLE NUMBER icon to select from 4a which pair of the jaw links has to exit the single package to sample (Setting available only for the sampling of one single package ) 4b Use the ARROW buttons or the KEYBOARD button to set number of the jaw links 4c Touch the ON button to start the sampling of the packages PE-09/2012-04-01 / 39 Package Identification Sample packages • The machine discards a package from the reference jaw pair (jaw pair number 10) • On the conveyor, there is a gap caused by the discarded package Take the first 10 packages after the gap The first package after the gap is from jaw number • Package Identification Take the first ten packages and label them at the top and bottom, from to 10, with an indelible pen This correspond with jaws to 10 PE-09/2012-04-01 / 40 20 26/09/2012 Package Identification Sample packages • Package Identification Take the first ten packages and label them at the top and bottom, from to 10, with an indelible pen This correspond with jaws to 10 PE-09/2012-04-01 / 41 Package Identification Packages sampling with sampling station (OE) • The sampling station collects 10 packages and positions them in the slides, as shown in the picture • When only one package is sampled, this will be positioned in the first slide • Label the packages at the top and bottom, from to 10, with an indelible pen, according to the picture These correspond with jaws to 10 IR/2012-03-26 / 42 21 26/09/2012 Checking Scheme The Checking Scheme Table explains: • the events which it is recommended that the package checks are performed immediately after, e.g Production Start (1) • the number of packages needed according to which event has prompted the package checks (2) • the number of packages on which to perform the individual checks (3) • the check to be performed (4) • the page number of the check instructions (5) • to mark the check box when the check has been completed (6) PE-09/2012-04-01 / 43 PE-09/2012-04-01 / 44 22 26/09/2012 Flowchart of the Production Quality Checks The Flowchart of Production Quality Checks displays: p y  the checks to be performed in the sequence described in the checking scheme table (1)  the type of check (2)  the necessary actions (if any) to be taken depending on the result of the completed check (3) PE-09/2012-04-01 / 45 Note: *TS setting can be done with the filling machine in PRODUCTION or stopped PE-09/2012-04-01 / 46 23 26/09/2012 Laboratory Check ► To perform the laboratory checks at least 11 packages k are needed d d ► Checking Flowchart, see next slide Security Level IR/2012-03-26 / 47 PE-09/2012-04-01 / 48 24 26/09/2012 A1 TCA- Package sampling li and d check h k Checking scheme PE-09/2012-04-01 Package Identification Sample packages ► There are two ways y to sample packages g for package checks: Pick two consecutive packages randomly selected from the outfeed conveyor To sample all packages in one revolution, press MANUAL WASTE button (arrow) for more than seconds PE-09/2012-04-01 / 50 25 26/09/2012 Package Identification Numbering of Jaws and Packages The illustration shows the 65 / 100S / 200B ml volumes PE-09/2012-04-01 / 51 Package Identification Numbering of Jaws and Packages PE-09/2012-04-01 / 52 26 26/09/2012 Checking Scheme  This chapter describes the checks to perform on the packages during production production Package checks and the corrective actions taken will affect the quality of production  Use these recommendations as the minimum requirement If there is any doubt about package integrity, pick out more samples for further evaluation The table below shows which check to for each event and the number of packages to check PE-09/2012-04-01 / 53 PE-09/2012-04-01 / 54 27 26/09/2012 A1 TFA- Package sampling li and d check h k Checking scheme PE-09/2012-04-01 Package Identification Sample packages ► There are two ways to sample packages for package checks : Pick two consecutive packages randomly selected from the outfeed conveyor To sample all packages in one revolution, press MANUAL WASTE button (arrow) for more than seconds PE-09/2012-04-01 / 56 28 26/09/2012 Checking Scheme  This chapter describes the checks to perform on the packages during production production Package checks and the corrective actions taken will affect the quality of production  Use these recommendations as the minimum requirement If there is any doubt about package integrity, pick out more samples for further evaluation The table below shows which check to for each event and the number of packages to check PE-09/2012-04-01 / 57 PE-09/2012-04-01 / 58 29 26/09/2012 E d End Checking Scheme PE-09/2012-04-01 When you would like to include other systems Checking scheme PE-09/2012-04-01 30 26/09/2012 Package Identification ….Follow Follow OM book of each machine system… system Objective of this slide: To explain how to identify packages from which jaw pair the package are from PE-09YYYY-MM-DD / 61 Checking Scheme ….Follow Follow OM book of each machine system… system Objective of this slide: To explain when it need to perform PE check and how many package for PE check PE-09/2012-MM-DD / 62 31 26/09/2012 Flowchart of the Production Quality Checks ….Follow Follow OM book of each machine system… system Objective of this slide: To define “Go/No Go decision” PE-09/2012-MM-DD / 63 32 [...]... If there is any doubt about package integrity, pick out more samples for further evaluation The table below shows which check to do for each event and the number of packages to check PE- 09/ 2012-04-01 / 57 PE- 09/ 2012-04-01 / 58 29 26/ 09/ 2012 E d End Checking Scheme PE- 09/ 2012-04-01 When you would like to include other systems Checking scheme PE- 09/ 2012-04-01 30 26/ 09/ 2012 Package Identification ….Follow... any doubt about package integrity, pick out more samples for further evaluation The table below shows which check to do for each event and the number of packages to check PE- 09/ 2012-04-01 / 53 PE- 09/ 2012-04-01 / 54 27 26/ 09/ 2012 A1 TFA- Package sampling li and d check h k Checking scheme PE- 09/ 2012-04-01 Package Identification Sample packages ► There are two ways to sample packages for package checks... package or a batch of packages One single package A batch of package Note : A batch is composed by 10 packages, one for each pair of jaw links PE- 09/ 2012-04-01 / 38 19 26/ 09/ 2012 Package Identification Sample packages 4a Touch the PACKAGE SAMPLE NUMBER icon to select from 4a which pair of the jaw links has to exit the single package to sample (Setting available only for the sampling of one single package. .. PE- 09/ 2012-04-01 / 48 24 26/ 09/ 2012 A1 TCA- Package sampling li and d check h k Checking scheme PE- 09/ 2012-04-01 Package Identification Sample packages ► There are two ways y to sample packages g for package checks: 1 Pick two consecutive packages randomly selected from the outfeed conveyor 2 To sample all packages in one revolution, press MANUAL WASTE button (arrow) for more than 2 seconds PE- 09/ 2012-04-01... seconds PE- 09/ 2012-04-01 / 50 25 26/ 09/ 2012 Package Identification Numbering of Jaws and Packages The illustration shows the 65 / 100S / 200B ml volumes PE- 09/ 2012-04-01 / 51 Package Identification Numbering of Jaws and Packages PE- 09/ 2012-04-01 / 52 26 26/ 09/ 2012 Checking Scheme  This chapter describes the checks to perform on the packages during production production Package checks and the corrective... laboratory checks at least three packages k are needed d d Two T extra t packages k might i ht be needed if conductivity and dissolving tests are to be performed in parallel ► Checking flowchart, see next slide PE- 09/ 2012-04-01 / 23 PE- 09/ 2012-04-01 / 24 12 26/ 09/ 2012 A3 CompactFlex Package sampling and check Checking scheme PE- 09/ 2012-04-01 Package Checks Production - OM For p package g checks at PRODUCTION... 26/ 09/ 2012 PE- 09/ 2012-04-01 / 33 Laboratory Check ► To perform the laboratory checks at least three packages k are needed d d Two T extra t packages k might i ht be needed if conductivity and dissolving tests are to be performed in parallel ► Checking flowchart, see next slide PE- 09/ 2012-04-01 / 34 17 26/ 09/ 2012 PE- 09/ 2012-04-01 / 35 A3 Speed - Package sampling li and d check h k Checking scheme PE- 09/ 2012-04-01... 3 packages from the conveyor ► Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice ► For package checks at the splicing of a new LS strip, patch or tab strip reel, take 1 package from the conveyor ► PE- 09/ 2012-04-01 / 26 13 26/ 09/ 2012 Package Identification Sample packages ► To select packages... start the sampling of the packages PE- 09/ 2012-04-01 / 39 Package Identification Sample packages • The machine discards a package from the reference jaw pair (jaw pair number 10) • On the conveyor, there is a gap caused by the discarded package Take the first 10 packages after the gap The first package after the gap is from jaw number 1 • Package Identification Take the first ten packages and label them... with jaws 1 to 10 PE- 09/ 2012-04-01 / 40 20 26/ 09/ 2012 Package Identification Sample packages • Package Identification Take the first ten packages and label them at the top and bottom, from 1 to 10, with an indelible pen This correspond with jaws 1 to 10 PE- 09/ 2012-04-01 / 41 Package Identification Packages sampling with sampling station (OE) • The sampling station collects 10 packages and positions