TASK b STEERING and SUSPENSION1

Test Project Automobile Technology Task B – Steering and Suspension TP33_10VN_actual Submitted by Name Member Country TP33_10VN_actual : : : All Members Skill 33 - Automobile Technology Competitor Instructions - Automobile Technology Competitor Name Country Code Task B Instructions to Competitor Task Steering and Suspension Familiarization Time 15 minutes Task Duration hours Total Breaks 15 minutes Marking Summary Section Possible Mark 1.80 Health, Safety and House keeping Remove and Replace one side Lower Control Arm 2.20 Remove one side Front Strut Assembly 1.10 Replace Front Strut Assembly 1.20 Install one side Front Strut Assembly 1.30 Wheel Alignment 6.30 Print out Results 0.20 Wheel balancing on one Wheel 1.30 Using M-MDS to check faults stored 0.60 Task Total 10TH ASC October 2014, Hanoi Vietnam 16.00 Skill 33 - Automobile Technology You are required to - Observe occupational health & safety standards - Only ask necessary questions - Not speak to the public while competing - Comply with Experts instructions - Ensure Name on all forms - Use appropriate tools and procedures - Complete all instructions on the next page Remark: Vehicle/Model: Mazda2 1.5 A/T , 2014 Model Year Competitor Name Country Code Task B You are required to: Use safe working procedures at all times Ensure that the steering and suspension systems are in a safety condition Remove and replace the lower control arm as instructed by the judge Remove one side of the front strut as instructed by the judge Remove and replace the Strut with the service tools provided Perform a four wheel alignment Print out the readings before and after Perform tire changing on one extra spare wheel as instructed by the judge Perform wheel balancing on one extra spare wheel as instructed by the judge Perform check on the EPS Control Module (Electric Power Steering) with M-MDS (Mazda-Modular Diagnostic System) 10TH ASC October 2014, Hanoi Vietnam Skill 33 - Automobile Technology Form - Automobile Technology Competitor Name Country Code Task Marking Scale B Steering & Suspension Marking Summary Possible Mark Section Health, Safety and House keeping 1.80 Remove and Replace one side Lower Control Arm 2.20 Remove one side Front Strut Assembly 1.10 Replace Front Strut Assembly 1.20 Install one side Front Strut Assembly 1.30 Wheel Alignment 6.30 Print out Results 0.20 Wheel balancing on one Wheel 1.30 Using M-MDS to check faults stored 0.60 Task Total Actual Mark 16.00 Time Keeping Familiarization Competition Breaks Start Start Start Stop Stop Stop Experts Signatures 10TH ASC October 2014, Hanoi Vietnam Skill 33 - Automobile Technology Competitor Name 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 Country Code Health, Safety and House Keeping Check all equipment Understand all instructions Use workshop manual Apply logical working procedure Proper tools handling Ramp, lowered onto stops Jacks, pads used Jacks, pads positioned correctly Parking brake applied to maximum Choke tires Use fender covers Use seat covers Use steering wheel cover Use floor mats Checking when lift-up/down the lifter up the working area Clean Clean up tools and equipment Clean up the test models Sub - Total Yes No 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0 1.80 Yes No 0.10 2.2 Remove the wheel 0.20 2.3 Loosen Flange Bolt & nut Remove the Lower Ball Joint from 2.4 lower arm Remove All Lower Arm Mounting 2.5 Bolt 0.20 0.20 0.30 2.6 Replace Lower Control Arm 0.30 2.7 Install All Lower Arm Mounting Bolt Install the Lower Ball Joint from 2.8 lower arm Install and Tighten Flange Bolt & 2.9 nut Sub - Total 0.30 0.30 0.30 2.20 10TH ASC October 2014, Hanoi Vietnam Marking Scale B Steering & Suspension Actual Comments Actual Remark 0 0 0 0 0 0 0 Remove and Replace one side Lower Control Arm 2.1 Vehicle proper secured Task One side Skill 33 - Automobile Technology Competitor Name 3.1 3.2 Country Code Remove one side Front Strut Assembly Remove wheel sensor Harness clip Remove brake hose bracket Yes No 0.10 0.20 0 3.3 Remove Front strut assembly & Self Locking nut 0.20 3.4 3.5 Loosen Flange nuts Remove Front strut assembly 0.30 0.30 0 Sub – Total 1.10 Replace Front Strut Assembly Yes No 4.1 Remove coil spring from Front Strut 0.40 4.2 Replace the strut 0.10 4.3 Install the coil spring 0.40 4.4 Tighten Strut nut to torque 0.30 Sub – Total 1.20 Marking Scale B Steering & Suspension Actual Remark Actual Remark Actual Remark Install one side Front Strut Assembly Yes No 5.1 Install Front Strut Assembly into vehicle 0.20 5.2 Install Flange Nuts 0.30 5.3 Tighten Front strut assembly Bolt & Self Locking nut 0.30 5.4 Install wheel sensor Harness clip 0.10 5.5 Install brake hose bracket 0.10 5.6 Re-fit wheel and tighten to torque 0.30 Sub – Total 1.30 10TH ASC October 2014, Hanoi Vietnam Task Skill 33 - Automobile Technology Wheel Alignment 6.1 Check tire pressures and correct it if necessary Check wheel bearings Check joints Remove one side tie-rod end Install one side tie-rod end Check lower ball joints unloaded Check vehicle level Set program Mount Wheel Clamps correctly Handle Sensors with care Mount Sensors correctly Perform all wheels “run-out” compensation Position turntable correctly Apply hand brake Set turntable to zero Position Rear Wheels Slip Plate Bounce car Remove turntable pins Set levelling sensor to centre position Use brake pedal depressor Check Caster Angle Check KPI Angle Centre Steering Wheel Straight ahead position Print out wheel alignment results Lock steering wheel Perform Front Toe adjustment Tighten Front Tie-rod end lock nut Check steering wheel in centre position Check Camber from print out Check Caster from print out Correct front Toe Tighten tie rod lock nut Check steering wheel position Second print out (after adjustment) Remove all sensors Reset program 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23 6.24 6.25 6.26 6.27 6.28 6.29 6.30 6.31 6.32 6.33 6.34 6.35 6.36 6.37 Car lowered to ground Remove brake pedal depressor and 6.38 tools Total: 10TH ASC October 2014, Hanoi Vietnam Yes No 0.20 0.20 0.20 0.10 0.10 0.20 0.20 0.30 0.20 0.20 0.20 0 0.20 0.20 0.10 0.20 0.20 0.10 0.20 0.20 0.20 0.20 0.20 0 0 0 0 0 0.10 0.10 0.10 0.20 0.20 0.10 0.10 0.10 0.40 0.20 0.10 0.10 0.10 0.10 0 0 0 0 0 0 0.10 0.10 6.30 0 0 0 Actual Remark Skill 33 - Automobile Technology Competitor Name Country Code Print Out Results Yes No 7.1 Print out result before Wheel Alignment 0.10 7.2 Print out result after Wheel Alignment 0.10 0.20 Sub - Total Wheel balancing on one Wheel Yes No 8.1 Mount the wheel on balancing machine correctly 0.10 8.2 Set rim distance correctly 0.20 8.3 Set rim width correctly 0.20 8.4 Set rim diameter correctly 0.20 8.5 First balancing attempt 0.30* 8.6 Second balancing attempt 0.20* 8.7 Remove the tire from the balancing machine 0.10 8.8 Return all tools 0.10 8.9 Care of equipment 0.10 Sub - Total 1.30 Using M-MDS to check faults stored Yes No 9.1 Connect M-MDS to OBD 0.10 9.2 Switch ignition on 0.10 9.3 Perform quick test to check for fault stored 0.10 9.4 Clear all fault memories 0.10 9.5 Switch off ignition 0.10 9.6 Disconnect M-MDS 0.10 0.60 Sub - Total 10TH ASC October 2014, Hanoi Vietnam Task Marking Scale B Steering & Suspension Actual Remark Actual Remark *Choose one applicable Actual Remark