tài liệu biến tần Delta VFD f

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Preface Thank you for choosing DELTA’s high-performance VFD-F Series The VFD-F Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available Getting Started This quick start will be helpful in the installation and parameter setting of the AC motor drives To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives For detail information, refer to the VFD-F User Manual on the CD supplied with the drive DANGER! AC input power must be disconnected before any wiring to the AC motor drive is made A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels Never reassemble internal components or wiring The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply Ground the VFD-F using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram VFD-F series is used only to control variable speed of 3-phase induction motors, NOT for 1phase motors or other purpose VFD-F series shall NOT be used for life support equipment or any life safety situation WARNING! DO NOT use Hi-pot test for internal components The semi-conductor used in AC motor drive easily damage by high-pressure There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components, not touch these components or the circuit boards with metal objects or your bare hands Only quality person is allowed to install, wire and maintain AC motor drive CAUTION! Some parameters settings can cause the motor to run immediately after applying power DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles Only use AC motor drives within specification Failure to comply may result in fire, explosion or electric shock To prevent personal injury, please keep children and unqualified people away from the equipment When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details The rated voltage for AC motor drive must be ≤240V (≤480V for 460V models) and the mains supply current capacity must be ≤5000A RMS (≤10000A RMS for the ≥40hp (30kW) models) English-1 Specifications Voltage Class 230V Class 007 015 022 037 055 075 110 150 185 220 300 370 Max Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 Max Applicable Motor Output (HP) 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 Rated Output Capacity (kVA) 1.9 2.5 4.2 6.5 9.5 12.5 18.3 24.7 28.6 34.3 45.7 55 Rated Output Current (A) 5.0 7.0 11 17 25 33 49 65 75 90 120 145 75 90 110 Input Rating Output Rating Model Number VFD-XXXF23X Maximum Output Voltage (V) Proportional to Input Voltage Rated Frequency (Hz) 0.10-120.00Hz Carrier Frequency (kHz) Rated Input Current (A) Rated Voltage Frequency Tolerance 4-10 5.7 7.6 15.5 3-9 20.6 26 34 50 60 3-phase 180-264 V 47 – 63 Hz Operating Characteristics Control Characteristics Input Rating Output Rating 460V Class Voltage Class Model Number 007 015 022 037 055 075 110 150 185 220 300 370 450 550 750 VFD-XXXF43X Max Applicable Motor 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 Output (kW) Max Applicable Motor 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 Output (hp) Rated Output 2.3 3.2 4.2 6.5 10 14 18 25 29 34 46 56 69 84 114 Capacity (kVA) Rated Output 2.7 4.2 5.5 8.5 13 18 24 32 38 45 60 73 91 110 150 Current (A) Maximum Output 3-phase Proportional to Input Voltage Voltage (V) Output Frequency 0.10-120.00Hz (Hz) Carrier Frequency 4-10 3-9 (kHz) Rated Input 3-phase Current (A) 3.2 4.3 5.9 11.2 14 19 25 32 39 49 60 73 91 120 160 Rated Voltage 3-phase 342-528 V Voltage Tolerance -15~+10% (342-528 V) Frequency ± 5% (47~63Hz) Tolerance Control System Output Frequency Resolution Torque Characteristics Overload Endurance Accel/Decel Time V/f Pattern Stall Prevention Level Keypad Frequency Setting Operation Setting Signal External Signal Keypad External Signal Multi-Function Input Signal 2-6 142 900 1100 1320 1600 1850 2200 90 110 132 160 185 220 125 150 175 215 250 300 137 168 198 236 281 350 180 220 260 310 370 460 240 300 380 400 2-6 160 200 General Specification SPWM (Sinusoidal Pulse Width Modulation, carrier frequency 2-10kHz) 0.01Hz Including the auto-torque, auto-slip compensation; starting torque can be 150% at 1.0Hz 120% of rated current for minute 1-36000/0.1-3600.0/0.01-360.00 seconds (3 Independent settings for Accel/Decel Time) Adjustable V/f pattern 20 to 150%, Setting of Rated Current Setting by set of AVI analog voltage DC0-+10V/0-+5V, sets of ACI analog current 0/4-20mA, 15 Multi-Function Inputs, RS-485 interface (MODBUS), External terminals UP/DOWN Key Set by RUN, STOP and JOG Operation by FWD, REV, JOG and communication operation Multi-step selection to 15, Jog, accel/decel inhibit, first to forth accel/decel switches, counter, external Base Block (NC, NO), JOG, auxiliary motor start/maintenance Multi-Function Output Indication AC Drive Operating, Frequency Attained, Desired Frequency Attained, Zero speed, Base Block, Fault Indication, Local/Remote indication, and Auxiliary Motor Output Analog Output Signal sets of Analog frequency/current signal output English-2 General Specification AVR, kinds of S-Curve, Over-Voltage, Over-Current Stall Prevention, Fault Records, Reverse inhibition, DC Brake, Momentary Power Loss restart, Auto torque and slip compensation, PID Control, Parameter Lock/Reset, Frequency Limits, Adjustable Carrier Frequency, sets of Fan & Pump Control, Self-testing, Over Voltage, Over Current, Under Voltage, Overload, Overheating, External Fault, Electronic thermal, Ground Fault, Phase-loss Other Functions Protection DC Reactor: 25~215HP AC Reactor: 250~300HP 1~20HP Forced Fan-cooled Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust -10oC to 40oC Non-Condensing and not frozen Built-in Reactor Enviromental Conditions Built-in Brake Chopper Cooling Methods Installation Location Pollution Degree Ambient Temperature Storage/ Transportation Temperature Ambient Humidity Vibration Approvals -20oC to 60oC Below 90% RH (non-condensing) 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz Basic Wiring Diagram Users must connect wiring according to the following circuit diagram shown below Brake Unit (Optional) For 230V series, 1-15 hp models 460V series, 1-20hp models VFDB B1 Please refer to following wiring for other models P N B2 DC Reactor (Optional) Brake Resistor (Optional) BR Jumper NFB +1 R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 NFB U/T1 VFD-F V/T2 W/T3 SA Recommended Circuit when power supply is turned OFF by a fault output B2 - +2/B1 Motor IM 3~ RB1 ON OFF RC1 RA1 MC Multi-function indication output contacts RB1 Factory Setting: SINK Mode Sink Please refer to following Sw1 wiring for SINK mode and Source SOURCE mode FWD/STOP REV/STOP E.F Multi-step1 Multi-step2 Multi-step3 Multi-step4 Factory setting RESET JOG Accel/Decel prohibit 1/2 Accel/Decel switch Digital Signal Common *Don't apply the mains voltage directly to above terminals 5Kohm RC1 RA2 +24V FWD REV EF MI1 MI2 MI3 MI4 MI5 MI6 MI7 MI8 DCM E +10V RC2 AFM1 AFM2 Multifunction input terminals 0-5V ACM E RY00 0-10V Sw2 Power supply +10V 20mA AVI Master Frequency 0~10V/5V(47Kohm) ACI1 (250ohm) 4~20mA 4~20mA Please refer to Terminal Explanation RB2 RA3 RC3 RA4 RC4 RA5 RC5 RA6 RC6 RA7 RC7 RA8 RC8 Relay B.D (Optional) Multi-function Analog output terminal Factory setting: output frequency 0~10VDC/2mA Factory setting: output current Analog Signal Common RS-485 Serial communication interface 1: +EV 2: GND 3: SG4: SG+ 5:NC 6: for communication ACI2 (250ohm) ACM Analog Signal Common Main circuit (power) terminals Control circuit terminals Shielded leads & Cable NOTE：Do not plug a Modem or telephone line to the RS-485 communication port, permanent damage may result Pins & are the power sources for the optional copy keypad and should not be used while using RS485 communication English-3 For 230V series, 20hp and above models 460V series, 25hp and above models Brake Unit (Optional) DC Reactor (Optional) VFDB B1 Brake Resistor (Optional) P N B2 Jumper Wiring for SINK mode and SOURCE mode Sink Sw1 Source JOG JOG MI7 MI8 1/2 Accel/Decel switch 1/2 Accel/Decel switch MI7 MI8 VFD-PU01 X Description of the Digital Keypad VFD-PU01 F H U LED Display Display frequency, current, voltage and error, etc VFD-PU01 Part Number Status Display Display the driver's current status JOG By pressing JOG key Initiates jog operation MODE Changes between different JOG display mode Left key moves cursor to the left STOP/RESET UP and DOWN Key Sets the parameter number and changes the numerical data, such as Master Frequency RUN STOP RESET RUN key English-4 Y Operation steps of the Digital Keypad VFD-PU01 Selecting mode START F F H H U F H U F H U U MODE MODE F H U MODE MODE MODE GO START Note：In the selection mode, press to set the parameters Setting parameters F H U F H U F H U Success to set parameter F H U F H U Input data error MODE move to previous display NOTE：In the parameter setting mode, you can press MODE to return the selecting mode To shift data START F F F F F F H U F H U H U H U F H U H U To modify data F START H U H U H U Setting direction F H U or or English-5 F H U KPF-CC01 X Description of the Digital Keypad KPF-CC01 LCD Display Indicates frequency, voltage, current, user defined units, read, and save etc Model Number Status Display Display the driver 's current status JO G Operation key MODE Press this key to execute the JOG frequency operation Change between different displ ay mode Parameter Unit k ey Switch the operation command source Left key Moves the cursor left UP and DOWN key Right key Set the parameter number and changes the numerical data, such as Master Frequency Moves the cursor right PROG/DATA Used to enter programming parameters FWD/RE V Direction key Select FWD/REV operation STOP/RESET RUN key Stops AC drive operation or reset the drive after fault occurred Start AC drive operation Y KPF-CC01 Operation Flow Chart KPF-CC01 Operation Flow Chart Change Frequency Command Shift Cursor Select Multi-Function Display MODE MODE Setpoint Output Frequency 0.00Hz 60.00Hz MODE Load current 0.0Amp Copy Mode: Press MODE key for about 2~3 seconds MODE PROG DATA MODE Group Description Pxx–00= Change Number Copy to KeyPad? No Parameter Description P x x – x x = Value PROG DATA PROG DATA MODE PROG DATA MODE PROG DATA MODE Adjust Value MODE Read Block -Empty Address - Parameter Description P x x – x x = Value PROG DATA Program Error Invaild Data Value Accepted English-6 Program Success Select Memory Address Select Copy Function Press Key to confirm function Power Terminals and Control Terminal 1HP to 5HP (VFD007F23A/43A, VFD015F23A/43A, VFD022F23A/43A, VFD037F23A/43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG Power Terminal Torque: 18 kgf-cm (15.6 in-lbf) Wire Gauge: 10-18 AWG Wire Type: Stranded copper only, 75° C +1 +2 B1 - B2 U/T1 V/T2 W/T3 Screw Torque : 18Kgf-cm Wire Gauge : 18~10AWG R/L1 S/L2 T/L3 7.5 HP to 20 HP (VFD055F23A/43B, VFD075F23A/43B, VFD110F23A/43A, VFD150F43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG Power Terminal Torque: 30Kgf-cm (26 in-lbf) Wire: 12-8 AWG Wire Type: Stranded copper only, 75° C NOTE: If wiring of the terminal utilizes the wire with a 6AWG-diameter, it is thus necessary to use the Recognized Ring Terminal to conduct a proper wiring POWER IM MOTOR English-7 20 HP to 40 HP (VFD150F23A, VFD185F23A/43A, VFD220F23A/43A, VFD300F43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG R/L1 S/L2 T/L3 +1 POWER - +2 DC (+) DC ( - ) V/T2 W/T3 IM MOTOR Power Terminal Torque: 30Kgf-cm (26 in-lbf) Wire: 8-2 AWG Wire Type: Stranded copper only, 75° C NOTE: If wiring of the terminal utilizes the wire with a 1AWG-diameter, it is thus necessary to use the Recognized Ring Terminal to conduct a proper wiring 50 HP to 60 HP (VFD370F43A, VFD450F43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG POWER ALARM CHARGE Power Terminal Torque: 57kgf-cm (49.5 in-lbf) Wire Gauge: VFD370F43A: 3AWG VFD450F43A: 2AWG Wire Type: Stranded copper only, 75° C R/L1 S/L2 T/L3 POWER +1 +2 - U/T1 V/T2 2/T3 IM MOTOR English-8 40 HP to 125 HP (VFD300F23A, VFD370F23A, VFD550F43A, VFD750F43A, VFD900F43C) POWER Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG ALARM CHARGE R/L1 S/L2 T/L3 +1 +2 Screw Torque: 200kgf-cm (173in-lbf) POWER U/T1 V/T2 W/T3 IM Power Terminal Torque: 200kgf-cm (173 in-lbf) Wire Gauge: VFD300F23A, VFD550F43A: 1/0-4/0 AWG VFD370F23A, VFD750F43A: 3/0-4/0 AWG, VFD900F43C: 4/0 AWG Wire Type: Stranded copper only, 75°C MOTOR 125HP (VFD900F43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG R/L1 S/L2 T/L3 POWER +1 +2 S crew Torqu e: 00 kg f-cm U/T1 V/T2 W/T3 IM Power Terminal Torque: 200kgf-cm (173 in-lbf) Wire Gauge: 4/0 AWG Wire Type: Stranded copper only, 75°C MOTOR English-9 150HP (VFD1100F43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG Power Terminal Torque: 80kgf-cm (69 in-lbf) Wire Gauge: 300 MCM Wire Type: Stranded copper only, 75°C NOTE: It needs following additional terminal when wiring, and add insulation sheath on position where following figure shows R/L1 S/L2 T/L3 +1 P OWER +2 U/T1 V/T2 W/T3 IM MOTOR 150 HP to 215 HP (VFD1100F43C, VFD1320F43A, VFD1600F43A) Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG Power Terminal Torque: 300kgf-cm (260 in-lbf) Wire Gauge: 1/0 AWG*2-300 MCM*2 Wire Type: Stranded copper only, 75°C NOTE: It needs following additional terminal when wiring The additional terminal dimension should comply with the following figure R/L1 S/L2 T/L3 POWER +1 +2 U/T1 V/T2 W/T3 IM DC(+) DC(-) MOTOR UNIT:mm English-10 Parameter 03-05 03-06 03-07 03-08 03-09 03-10 03-11 a03-12 a03-13 03-14 03-15 Functions Multi-function Output terminal Multi-function Output terminal Multi-function Output terminal Master Frequency Attained Master Frequency Attained Analog Output 1, (AFM1) 0~10Vdc Analog Output 2, (AFM2) 0/4~ 20mA Analog Output Gain Analog Output Gain Analog Output Selection (AFM2 Definition) DC Fan Control Settings 10: Auxiliary output 11: Auxiliary output 12: Auxiliary output 13: Auxiliary output 14: Auxiliary output 15: Auxiliary output 16: Indication during operation 17: Master frequency attained 18: Zero Speed (including shutdown) 19: Over-torque 20: External Fault 21: Low voltage detection 22: Operation Mode indication 23: Fault indication 24: Master Frequency Attained 25: Master Frequency Attained 26: Over Temperature indication 27: Drive Ready 28: External Emergency Stop (EF1) 29: Software Brake Output 30: OL or OL1 Overload Warning 31: Dwell Indication (sleep) 32: Low Current Indication 33: PID Feedback Error Indication 34: PLC Program Running 35: PLC Program Step Completed 36: PLC Program Completed 37: PLC Program Operation Paused 0.00~120.00 Hz 0.00~120.00 Hz 00: Output frequency 01: Output current 02: Output voltage 03: Frequency command 04: Power factor loading 01~200% 01~200% 00: 0~20mA 01: 4~20mA 00: Fan runs on power up 01: Fan begins upon a RUN command Fan stops minute after a STOP command 02: Fan begins upon a RUN command Fan stops after a STOP command 03: Fan is controlled by temperature Approximately a 60°C temperature will start the fan English-17 Factory Customer Setting 00 00 00 0.00 0.00 00 01 100 100 01 00 Group Input Function Parameters Parameter 04-00 04-01 04-02 04-03 04-04 04-05 04-06 04-07 04-08 04-09 04-10 04-11 04-12 04-13 04-14 04-15 04-16 04-17 04-18 Functions Multi-function Input terminal Multi-function Input terminal Multi-function Input terminal Multi-function Input terminal Multi-function Input terminal Multi-function Input terminal Multi-function Input terminal Multi-function Input terminal Digital Input Terminal Response Time AVI Minimum voltage AVI Maximum voltage AVI Minimum frequency (percentage of Pr.1-00) AVI Maximum frequency (percentage of Pr.1-00) ACI1 Minimum current ACI1 Maximum current ACI1 Minimum frequency (percentage of Pr.1-00) ACI1 Maximum frequency (percentage of Pr.1-00) ACI2 Minimum current ACI2 Maximum current Settings 00: No function 01: Multi-Speed terminal 02: Multi-Speed terminal 03: Multi-Speed terminal 04: Multi-Speed terminal 05: Reset (NO) 06: Reset (NC) 07: Jog operation (JOG) 08: Accel/Decel disable 09: Accel/Decel selection 10: Accel/Decel selection 11: B.B (NO) input 12: B.B (NC) input 13: Increase Frequency 14: Decrease Frequency 15: Emergency stop (NO) 16: Emergency stop (NC) 17: AVI (open), ACI1 (close) 18: KEYPAD (open), EXT (close) 19: PID disable 20: Auxiliary input 21: Auxiliary input 22: Auxiliary input 23: Auxiliary input 24: Auxiliary input 25: Auxiliary input 26: Auxiliary input 27: Motor No.1 output disable 28: Motor No.2 output disable 29: Motor No.3 output disable 30: Motor No.4 output disable 31: All motor output disable 32: Run PLC Program 33: Pause PLC Program 01~20 Factory Customer Setting 01 02 03 04 05 07 08 09 01 0.0~10.0V 0.0~10.0V 0.00~100.00% 0.0 10.0 0.00 0.00~100.00% 100.00 0.0~20.0mA 0.0~20.0mA 0.0~100.0% 4.0 20.0 0.00 0.0~100.0% 100.00 0.0~20.0mA 0.0~20.0mA 4.0 20.0 English-18 Parameter Functions 04-19 ACI2 Minimum frequency (percentage of Pr.1-00) ACI2 Maximum frequency (percentage of Pr.1-00) Analog Input Delay AVI Analog Input Delay ACI1 Analog Input Delay ACI2 Summation of External Frequency Sources 04-20 04-21 04-22 04-23 04-24 0.00~100.00% Factory Customer Setting 0.00 0.00~100.00% 100.00 0.00~10.00 Sec 0.00~10.00 Sec 0.50 0.50 0.00~10.00 Sec 0.50 Settings 00: No functions 01: AVI+ACI1 02: ACI1+ACI2 03: ACI2+AVI 04:Communication master frequency +AVI 05:Communication master frequency +ACI1 06:Communication master frequency +ACI2 00 Group Multi-step Speed Frequency Parameters Parameter Functions Settings Factory Setting Customer a05-00 1st Step Speed Frequency 0.00~120.00 Hz 0.00 a05-01 2nd Step Speed Frequency 3rd Step Speed Frequency 4th Step Speed Frequency 5th Step Speed Frequency 6th Step Speed Frequency 7th Step Speed Frequency 8th Step Speed Frequency 9th Step Speed Frequency 10th Step Speed Frequency 11th Step Speed Frequency 12th Step Speed Frequency 13th Step Speed Frequency 14th Step Speed Frequency 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 a05-02 a05-03 a05-04 a05-05 a05-06 a05-07 a05-08 a05-09 a05-10 a05-11 a05-12 a05-13 English-19 Parameter a05-14 Functions 15th Step Speed Frequency 05-15 PLC Mode 05-16 05-17 PLC Forward/ Reverse Motion Time Duration Step 05-18 05-19 05-20 05-21 05-22 05-23 05-24 05-25 05-26 05-27 05-28 05-29 05-30 05-31 Time Duration Step Time Duration Step Time Duration Step Time Duration Step Time Duration Step Time Duration Step Time Duration Step Time Duration Step Time Duration Step 10 Time Duration Step 11 Time Duration Step 12 Time Duration Step 13 Time Duration Step 14 Time Duration Step 15 05-32 Time Unit Settings Settings 0.00~120.00 Hz Factory Setting Customer 0.00 00: Disable PLC Operation 01: Execute one program cycle 02: Continuously execute program cycles 03: Execute one program cycle step by step 04: Continuously execute program cycles step by step 00 00 to 32767 (00: FWD 01: REV) 00 0.0 to 65500 sec 0.0 0.0 to 65500 sec 0.0 to 65500 sec 0.0 to 65500 sec 0.0 to 65500 sec 0.0 to 65500 sec 0.0 to 65500 sec 0.0 to 65500 Sec 0.0 to 65500 Sec 0.0 to 65500 Sec 0.0 to 65500 Sec 0.0 to 65500 Sec 0.0 to 65500 Sec 0.0 to 65500 Sec 0.0 to 65500 Sec 00: Sec 01: 0.1 Sec 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 00 Group Protection Function Parameters (Twice the value for 460V class) Parameter Functions 06-00 Over-voltage Stall Prevention 06-01 Over-current Stall Prevention during Acceleration Over-current Stall Prevention during operation 06-02 Settings 230V: 330.0~410.0VDC 460V: 660.0~820.0VDC 00: Disable 20~150% 00: Disable 20~150% 00: Disable English-20 Factory Customer Setting 390.0 780.0 120 120 Parameter Functions 06-03 Over-torque Detection Selection 06-04 Over-torque Detection Level Over-torque Detection Time Electronic Thermal Relay Selection 06-05 06-06 06-07 06-08 06-09 06-10 06-11 06-12 06-13 06-14 Electronic Thermal Characteristic Low Current Detection Level Low Current Detection Time Settings 00: Over-torque detection disabled 01: Over-torque detection enabled during constant speed operation (OL2), and operation continues 02: Over-torque detection enabled during constant speed operation (OL2), and operation halted 03: Over-torque detection enabled during operation (OL2), and operation continues 04: Over-torque detection enabled during operation (OL2), and operation halted 30~150% Factory Customer Setting 00 110 0.1~60.0 Sec 0.1 00: Operate disabled 01: Operate with a standard motor 02: Operate with a special motor 30~600 Sec 02 00~100% (00 disabled) 00 60 0.1~ 3600.0 Sec 10.0 00: Warn and Ramp to stop 01: Warn and Coast to stop 02: Warn and keep operating 00: No Fault Present Fault Record 01: Oc (over-current) Second Most Recent 02: Ov (over-voltage) Fault Record Third Most Recent Fault 03: OH (over temperature) 04: OL (over load) Record 05: oL1 (over load 1) Fourth Recent Fault 06: EF (external fault) Record 07: Occ (IGBT module is abnormal) 08: cF3 (driver’s internal circuitry abnormal) 09: HPF (hardware protection failure) 10: OcA (over-current during acceleration) 11: Ocd (over-current during deceleration) 12: Ocn (over-current during steady state operation) 13: GFF (Ground Fault) 14: Lv (Low voltage) 15: cF1 (EEPROM WRITE failure) 16: cF2 (EEPROM READ failure) 17: bb (Base block) 18: OL2 (over load2) 19: Reserved 20: Code (software/password protection) 21: EF1 (Emergency stop) 22: PHL (phase-loss) 01 Low Current Detection Treatment English-21 00 00 00 00 Parameter Functions 06-15 Parameter Reset 06-16 Parameter Protection Password Input Parameter Protection Password Setting 06-17 Settings 23: Lc (Low Current) 24: Fbl (Feedback Loss) 25: Reserved 26: FAnP (Fan Power Fault) 27: FF1 (Fan fault) 28: FF2 (Fan fault) 29: FF3 (Fan fault) 30: FF123 (Fan 1, 2, fault) 31: FF12 (Fan 1, fault) 32: FF13 (Fan 1, fault) 33: FF23 (Fan 2, fault) 34: Fv (Gate Drive Low Voltage Protect) 00~65535 09: Reset parameters (50Hz, 220/380) 10: Reset parameters (60Hz, 220/440) 00~65535 00~65535 00: No password protection Factory Customer Setting 00 00 00 Group AC Drive and Motor Parameters Parameter Functions 07-00 Identity Code of AC Drive Rated Current of AC Drive Full-load Current of Motor No-load Current of Motor Auto Slip Compensation Gain Rated Slip Frequency of Motor Auto Torque Compensation Gain Torque Compensation Gain by Manually Calculate Total Running Time of the Motor (Min) Calculate Total Running Time of the Motor (Day) 07-01 a07-02 a07-03 a07-04 07-05 a07-06 a07-07 07-08 07-09 Settings Display by model type Display by model type Factory Customer Setting ## ## 30~120% 100% 1~99% 30% 0.0~3.0 0.0 0.00~20.00Hz 0.00 0.0~10.0 0.0 0.0~10.0 0.0 00 to 1439 Min 00 00 to 65535 Day 00 Group Special Parameters (Twice the value for 460V class) Parameter Functions Settings 08-00 DC Brake Current Level 00~100% 08-01 DC Brake Time during Start-up 0.0~60.0 Sec English-22 Factory Customer Setting 00 0.0 Parameter Functions 08-02 DC Brake Time during Stopping Start-point for DC Brake Momentary Power Loss Operation Selection 08-03 08-04 08-05 08-06 08-07 08-08 08-09 08-10 08-11 08-12 08-13 08-14 08-15 08-16 08-17 08-18 a08-19 a08-20 Settings 0.00~60.00 Sec Factory Customer Setting 0.0 0.00~120.00 Hz 00: Disable 01: Trace from top downward 02: Trace from bottom upward 0.1~5.0 Sec 0.00 00 0.1~5.0 Sec 30~150% 0.5 110 00: Trace from top downward 01: Trace from bottom upward 00~10 00 00 to 60000 sec 600 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 0.00~120.00 Hz 0.00 00: Energy-saving operation disabled 01: Energy-saving operation enabled 00: AVR function enabled 01: AVR function disabled 02: AVR function disabled for deceleration Software Setting of the 230V: 370~410VDC Brake Level 460V: 740~820VDC (the action level of the 00:Disable brake resistor) Vibration Compensation 00~1000 Factor 00 Maximum Allowable Power Loss Time Speed Search Time Maximum Speed Search Current BB speed search method Auto Restart Times after Fault Auto Restart Time after Fault Operation Frequency Inhibition UP Operation Frequency Inhibition DOWN Operation Frequency Inhibition UP Operation Frequency Inhibition DOWN Operation Frequency Inhibition UP Operation Frequency Inhibition DOWN Automatic Energysaving Automatic Voltage Regulation (AVR) 2.0 00 00 380.0 760.0 00 Group Communication Parameters Parameter a09-00 a09-01 Functions Settings Communication Address 01-254 00:Disable Transmission Speed 00: Baud rate 4800 (Baud Rate) 01: Baud rate 9600 02: Baud rate 19200 03: Baud rate 38400 English-23 Factory Customer Setting 01 01 Parameter a09-02 09-03 09-04 09-05 a09-06 a09-07 a09-08 Functions Settings Transmission Fault Treatment 00: Warn and keep operating 01: Warn and RAMP to stop 02: Warn and COAST to stop 03: No warning and no display Over Time Detection 00: Disable during Transmission 01: Enable Communication Format 00: 7-bit for ASCII 01: 8-bit for ASCII 02: 8-bit for RTU Even/Odd Parity and 00: None parity + stop bit Stopping Parity Setting 01: Even parity + stop bit 02: Odd parity + stop bit 03: None parity + stop bit 04: Even parity + stop bit 05: Odd parity + stop bit Communication Bit0~1: 00: Disable Operation Command 01: Stop 10: Start-up 11: JOG start-up Bit2~3: Reserved Bit4~5: 00: No function 01: FWD command 10: REV command 11: Change direction command Bit6~7: 00: 1st step accel/decel speed 01: 2nd step accel/decel speed 10: 3rd step accel/decel speed 11: 4th step accel/decel speed Bit8~11: 0000: Master speed 0001: 1st step speed 0010: 2nd step speed 0011: 3rd step speed 0100: 4th step speed 0101: 5th step speed 0110: 6th step speed 0111: 7th step speed 1000: 8th step speed 1001: 9th step speed 1010: 10th step speed 1011: 11th step speed 1100: 12th step speed 1101: 13th step speed 1110: 14th step speed 1111: 15th step speed Bit12: Select Bit6~11 function Bit13~15 Reserved Communication 0~120.00Hz Frequency Setting Communication Bit0: 1: EF ON Operation Command Bit1: 1: Reset Bit2: 0: BB OFF, 1: BB ON Bit3~15: Reserved English-24 Factory Customer Setting 03 00 00 00 00 60.00 00 Group 10 PID Controls Parameter Functions 10-00 Input Terminal for PID Feedback 10-01 PID Control Detection Signal Reference PID Feedback Control Method 10-02 Settings 00: No function 01: Input via AVI 02: Input via ACI1 03: Input via ACI2 04: Input via External Reference 0.0-6550.0 00: Negative feedback control 01: Positive feedback control Factory Customer Setting 00 1000.0 00 10-03 10-04 Proportional Gain (P) Integral Time (I) 0.0~10.0 0.00~100.00 Sec 1.0 1.00 10-05 10-06 Differential Time (D) Upper Bound for Integral Control Primary Low Pass Filter Time PID Feedback Signal Range PID Feedback Signal Fault Treatment Time PID Feedback Signal Fault Treatment 0.00~1.00 Sec 00~200% 0.00 100 0.0~2.5 Sec 0.0 0.0~6550.0 600.0 10-07 10-08 10-09 a10-10 a10-11 PID Minimum Output Frequency 0~3600.0 Sec 0.0: Disable 00: Warn and RAMP stop 01: Warn and COAST stop 02: Warn and keep operating 0: By PID controller 1: By AC drive 0.0 01 01 Group 11 Fan and Pump Control Parameters Parameter Functions 11-00 V/f Curve Selection 11-01 Circulative Control 11-02 11-03 Multiple Motors Control Time Circulation Time Setting 11-04 Motor Switch Delay Time Motor Switch Delay Time during Fixed Amount Circulation 11-05 Settings 00: Determined by group 01 01: 1.5 power curve 02: 1.7 power curve 03: power curve 04: power curve 00: No function 01: Time circulation (by time) 02: Fixed amount circulation (by PID) 03: Fixed amount control (an AC drive runs with motors) 01~04 00~65500 Min Factory Customer Setting 00 00 01 00 0.0~3600.0 sec 1.0 0.0~3600.0 sec 10.0 English-25 Functions 11-06 Motor Switch Frequency during Fixed Amount Circulation Enter Sleep Process Time Sleep Frequency of Sleep Process 0.00 to 120.00 Hz 0.0~3600.0sec 0.0: Sleep function disable 0.00 to 11-09 (Wake up Frequency) 0.0 11-09 Wake Up Frequency of Sleep Process 0.00 to 120.0Hz 0.0 11-10 Treatment of Fixed Amount Circulation Malfunction Stop Frequency of Auxiliary Motor 00: Turn off all motors 01: Turn off AC drive 00 11-07 11-08 11-11 Settings Factory Customer Setting 60.00 Parameter 0.00~120.00Hz 0.0 0.00 Fault Codes Fault Name Fault Descriptions Corrective Actions Software protection failure Return to the factory GFF hardware error Return to the factory CC (Current Clamp) Return to the factory OC hardware error Return to the factory OV hardware error Return to the factory OH hardware error Return to the factory Check whether the motors horsepower corresponds to the AC drive output power Check the wiring connections between the AC drive and motor for possible short circuits Increase the Acceleration time Check for possible excessive loading conditions at the motor If there are any abnormal conditions when operating the AC drive after short-circuit being removed, it should be sent back to manufacturer Check whether the input voltage falls within the rated AC drive input voltage Check for possible voltage transients Bus over-voltage may also be caused by motor regeneration Either increase the decel time or add an optional brake resistor Check whether the required brake power is within the specified limits Over current Abnormal increase in current Over voltage The DC bus voltage has exceeded its maximum allowable value English-26 Fault Name Fault Descriptions Corrective Actions Overheating Heat sink temperature too high Ensure that the ambient temperature falls within the specified temperature range Make sure that the ventilation holes are not obstructed Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins Check the fan and clean it Provide enough spacing for adequate ventilation Low voltage The AC motor drive detects that the DC bus voltage has fallen below its minimum value Check whether the input voltage falls within the AC motor drive rated input voltage range Check whether the motor has sudden load Check for correct wiring of input power to R-S-T (for 3-phase models) without phase loss Overload The AC motor drive detects excessive drive output current Check whether the motor is overloaded Reduce torque compensation setting in Pr.7-02 Take the next higher power AC motor drive model NOTE: The AC motor drive can withstand up to 150% of the rated current for a maximum of 60 seconds Overload Internal electronic overload trip Check for possible motor overload Check electronic thermal overload setting Use a higher power motor Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr.7-00 Overload Motor overload Reduce the motor load Adjust the over-torque detection setting to an appropriate setting (Pr 06-03 to Pr 06-05) External Fault Input EF (N.O.) on external terminal is closed to GND Output U, V, W will be turned off Give RESET command after fault has been cleared Communication error Check the connection between the AC drive and computer for loose wires Check if the communication protocol is properly set Over-current during acceleration Short-circuit at motor output: Check for possible poor insulation at the output lines Torque boost too high: Decrease the torque compensation setting in Pr.7-02 Acceleration Time too short: Increase the Acceleration Time AC motor drive output power is too small: Replace the AC motor drive with the next higher power model Over-current during deceleration Short-circuit at motor output: Check for possible poor insulation at the output line Deceleration Time too short: Increase the Deceleration Time AC motor drive output power is too small: Replace the AC motor drive with the next higher power model English-27 Fault Name Fault Descriptions Corrective Actions Over-current during steady state operation Short-circuit at motor output: Check for possible poor insulation at the output line Sudden increase in motor loading: Check for possible motor stall AC motor drive output power is too small: Replace the AC motor drive with the next higher power model Emergency stop When the multi-function input terminals MI1 to MI6 are set to emergency stop, the AC motor drive stops output U, V, W and the motor coasts to stop Press RESET after fault has been cleared Internal EEPROM can not be programmed Turn off the power Check whether the input voltage falls within the rated AC drive input voltage Turn on the power Internal EEPROM can not be read Check the connections between the main control board and the power board Reset the drive to the factory settings U-phase error Return to the factory V-phase error Return to the factory W-phase error Return to the factory OV or LV Return to the factory Isum error Return to the factory OH error Return to the factory External Base Block When the external input terminal (B.B) is active, the AC motor drive output will be turned off Deactivate the external input terminal (B.B) to operate the AC motor drive again Auto accel/decel failure Check if the motor is suitable for operation by AC motor drive Check if the regenerative energy is too large Load may have changed suddenly Ground fault When (one of) the output terminal(s) is grounded, short circuit current is more than 50% of AC motor drive rated current, the AC motor drive power module may be damaged NOTE: The short circuit protection is provided for AC motor drive protection, not for protection of the user Check whether the IGBT power module is damaged Check for possible poor insulation at the output line Analog feedback error or ACI open circuit Check parameter settings and wiring of Analog feedback (Pr.10-00) Check for possible fault between system response time and the feedback signal detection time (Pr.10-08) Fan Power Fault (150~300HP) Return to the factory Fan fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins English-28 Fault Name Fault Descriptions Corrective Actions Fan fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 1, 2, fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 1, fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 1, fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 2, fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Gate drive low voltage protect Return to the factory Dimensions are in mm [inch] A C F B E D Model Name A B C D E F 007F23A/43A, 015F23A/43A, 022F23A/43A, 037F23A/43A 150.0 [5.91] 260.0 [10.24] 160.2 [6.31] 135.0 [5.32] 244.3 [9.63] 6.5 [0.26] 055F23A/43B, 075F23A/43B, 110F23A/43A, 150F43A 200.0 [7.88] 323.0 [12.72] 183.2 [7.22] 185.6 [7.31] 303.0 [11.93] 7.0 [0.28] 150F23A, 185F23A/43A, 220F23A/43A, 300F43A 250.0 [9.84] 403.8 [15.90] 205.4 [8.08] 226.0 [8.90] 384.0 [15.12] 10.0 [0.39] English-29 A D B E C Model Name A B C D E F 370F43A, 450F43A, 550F43A 370.0 [14.57] 589.0 [23.19] 260.0 [10.24] 335.0 [13.19] 560.0 [22.05] 13.0 [0.51] 300F23A, 370F23A, 750F43A, 900F43C 370.0 [14.57] 595.0 [23.43] 260.0 [10.24] 335.0 [13.19] 560.0 [22.05] 13.0 [0.51] A G D C B E F Model Name A B C D E F G 900F43A, 1100F43A 425.0 [16.73] 850.0 [33.46] 264.0 [10.39] 385.0 [15.16] 631.0 [24.84] 13.0 [0.51] 280.0 [11.02] English-30 F H U VFD-PU01 RUN STOP JOG FWD REV JOG MODE PROG DATA RUN Model Name 1100F43C, 1320F43A, 1600F43A STOP RESET A B C D E F G 425.0 [16.73] 850.0 [33.46] 264.0 [10.39] 381.0 [15.00] 819.5 [32.26] 6.5 [0.26] 764.0 [30.08] Model Name A B C D E F G H 1850F43A, 2200F43A 547.0 [21.54] 1150.0 [45.28] 360.0 [14.17] 480.0 [18.90] 1119.0 [44.06] 6.5 [0.26] 1072.6 [42.23] 1357.6 [53.45] English-31 [...]... Input Parameter Protection Password Setting 06-17 Settings 23: Lc (Low Current) 24: Fbl (Feedback Loss) 25: Reserved 26: FAnP (Fan Power Fault) 27: FF1 (Fan 1 fault) 28: FF2 (Fan 2 fault) 29: FF3 (Fan 3 fault) 30: FF123 (Fan 1, 2, 3 fault) 31: FF12 (Fan 1, 2 fault) 32: FF13 (Fan 1, 3 fault) 33: FF23 (Fan 2, 3 fault) 34: Fv (Gate Drive Low Voltage Protect) 00~65535 09: Reset parameters (50Hz, 220/380)... 30: FF123 (Fan 1, 2, 3 fault) 31: FF12 (Fan 1, 2 fault) 32: FF13 (Fan 1, 3 fault) 33: FF23 (Fan 2, 3 fault) 34: Fv (Gate Drive Low Voltage Protect) Bit 0~1: 00: Run led is off and stop led is on 01: Run led is blink and stop led is on 10: Run led is on and stop led is blink 11: Run led is on and stop led is off Bit 2: 1: Jog on Bit 3~4: 00: Rev led is off and FWD led is on 01: Rev led is blink and FWD... 13: GFF (Ground Fault) 14: Lv (Low voltage) 15: cF1 (input data abnormal) 16: cF2 (output data abnormal) 17: bb (Base Block) 18: oL2 (over load2) 19: Reserved 20: codE (software or password protection) 21: EF1 (external Emergency Stop) 22: PHL (phase loss) 23: Lc (Low Current) 24: Fbl (Feedback Loss) 25: Reserved 26: FAnP (Fan Power Fault) 27: FF1 (Fan 1 fault) 28: FF2 (Fan 2 fault) 29: FF3 (Fan 3 fault)... Wake Up Frequency of Sleep Process 0.00 to 120.0Hz 0.0 11-10 Treatment of Fixed Amount Circulation Malfunction Stop Frequency of Auxiliary Motor 00: Turn off all motors 01: Turn off AC drive 00 11-07 11-08 11-11 Settings Factory Customer Setting 60.00 Parameter 0.00~120.00Hz 0.0 0.00 Fault Codes Fault Name Fault Descriptions Corrective Actions Software protection failure Return to the factory GFF hardware... check for possible dirty heat sink fins Fan 3 fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 1, 2, 3 fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 1, 2 fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 1, 3 fault (150~300HP)... wiring of Analog feedback (Pr.10-00) 2 Check for possible fault between system response time and the feedback signal detection time (Pr.10-08) Fan Power Fault (150~300HP) Return to the factory Fan 1 fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins English-28 Fault Name Fault Descriptions Corrective Actions Fan 2 fault (150~300HP) Remove any foreign... Factory Settings Forward-Stop command Reverse-Stop command EF External fault MI1 Multi-function Input 1 Factory default: Multi-step speed command 1 MI2 Multi-function Input 2 Factory default: Multi-step speed command 2 MI3 Multi-function Input 3 Factory default: Multi-step speed command 3 MI4 Multi-function Input 4 Factory default: Multi-step speed command 4 MI5 Multi-function Input 5 Factory default: RESET... output current of AC drive 01: U displays DC-Bus voltage of AC drive 02: E displays RMS of output voltage 03: P displays feedback Signal 04: PLC display auto procedure state User Defined Coefficient 0.01~160.00 Flying Start 00: Disable 01: Enable (Dc brake disabled) Flying Start Frequency 00: Trace from master frequency command 01: Trace from maximum setting frequency 01-00 Master Frequency 00: Do... Parameter Functions Settings Factory Setting Customer a05-00 1st Step Speed Frequency 0.00~120.00 Hz 0.00 a05-01 2nd Step Speed Frequency 3rd Step Speed Frequency 4th Step Speed Frequency 5th Step Speed Frequency 6th Step Speed Frequency 7th Step Speed Frequency 8th Step Speed Frequency 9th Step Speed Frequency 10th Step Speed Frequency 11th Step Speed Frequency 12th Step Speed Frequency 13th Step Speed Frequency... fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Fan 2, 3 fault (150~300HP) Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins Gate drive low voltage protect Return to the factory Dimensions are in mm [inch] A C F B E D Model Name A B C D E F 00 7F2 3A/43A, 01 5F2 3A/43A, 02 2F2 3A/43A, 03 7F2 3A/43A 150.0 [5.91] 260.0 ... 24: Fbl (Feedback Loss) 25: Reserved 26: FAnP (Fan Power Fault) 27: FF1 (Fan fault) 28: FF2 (Fan fault) 29: FF3 (Fan fault) 30: FF123 (Fan 1, 2, fault) 31: FF12 (Fan 1, fault) 32: FF13 (Fan 1, fault)... (Fan fault) 30: FF123 (Fan 1, 2, fault) 31: FF12 (Fan 1, fault) 32: FF13 (Fan 1, fault) 33: FF23 (Fan 2, fault) 34: Fv (Gate Drive Low Voltage Protect) Bit 0~1: 00: Run led is off and stop led... EF1 (external Emergency Stop) 22: PHL (phase loss) 23: Lc (Low Current) 24: Fbl (Feedback Loss) 25: Reserved 26: FAnP (Fan Power Fault) 27: FF1 (Fan fault) 28: FF2 (Fan fault) 29: FF3 (Fan fault)