NC drilling machine DNF II 1050 operation manual

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179-05 (15/04/14) NC DRILLING MACHINE DWF [Lf m9 | OPERATION MANUAL

‘This manual illustrates the operation of above models

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PREFACE

‘Incorrect operation results in short machine life or accidents Operate correctly

+ The safety precaution of this manual is essential for operators’ safety Follow all the precautions

‘The safety legends in this manual are as follows: AX DANGER | High possibility to cause fatal bodily injury Z\ WARNING Possibility to cause fatal bodily injury Z\ CAUTION Possibility to cause bodily injury or machine trouble PLS Safety Advise -The legends used in this manual are as follow: © Prohibited @ You must follow Ip Technical advise

‘The specifications of this machine is susceptible to change for improvement The illustrations or pictures may differ from actual ones

‘Check this manual if you come to questions about machine operation ‘Contact your local dealer if you have further questions

- If you need additional copies of this manual, contact your local dealer Please let them know

model name and serial number which are on the | Model Name

MODEL _DNPIN1050 a NRG No _OO-O0 vg |

DAITO SEIKI CO LTD illustrated plate stuck to the machine

!~ Serial Number

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[1 JSAFETY PRECAUTIONS) ~ ~~-~ -arnennnnnencnnrnannnnnsnenannannenananasannanns 1

1) FOR YOUR SAFETY -~ ~-~~~=~=e~z~r>=rr=r=r=rrrrrrrererereereeeeeeeeei 1 2) FOR LONG MACHINE LIFE -~-~-~~=~~~~~~~~~=~~~z~T>=rerrrrrrrrrrrreerer 4

[ 2 ]EACH PART -22-2ec cece ec ence ne ence cence nce ce ne ence ce reece nec nn neces 5 [ 3 JEACH PART IN DETAIL -~-~~-~~~=~~=~~=z>rrrrrrrrrrrrrrrrrrrreerer 6

1) OPERATION/CONTROL PANEL SWITCHES -~ ~-~~-~~===~~=~~=~~~~=r—r 6 2) WORK FEED ROLLER -~ ~~~~-~~~~~~~~~~z>~>=e~tr=z=rrrr=rrrrrrerrerreere 11

3) WEB WIDTH GAUGE -~~~~~~~==>~=======z==z==r=rrrrrrrrrrrrrrrrerreer 11 4) VERTICAL VISES -~-~=~~=~~=z==z>=rerr>rr>=s>=rrrrerrerreereeerereerr 12 5) VISES -===~===~=======r~rrz~rrzrrrrrrrrrmerrrerreeereerreereeereerrer 12

6) MEASURING DISK -~-~~~~~~~=~=z~ee=~z~=r=r>rr=rrrrrrrreerereeeere re 13

7) RUST BRUSH -~ ~~~-~~~-~~~~=>>=z>=rz=r>rrrrr>rr>rrrrrerrerrerreereere 13 8) SAFETY C0VBR -~-~~~~~=~z~=~z~=z~rr>rrzrrrrrrerrereereereereereereeri 14

9) LINE SAFETY DEVICE -~-~~-~~~~~~==e=reee=z~rrrr=rrrrrrrrrreerereerri 14

10) LIGHT BEAM DEVICE -~ -~-~~~~~~~~~~~==r~=r~z=rrrrrrrrrrrrerrrrerr 15 11) COOLANT NOZZLE 16

12) AIR FILTER/REGULATOR -~ ~~~~-~~~~~~>~~~=e~=z=z=rrrr=rrrrrrrrrrerere 17

ND! 00000) T0 n n nnnnnnnnaaavnnn 17

14) DRILL FEED AJUSTMENT KNOB(INSIDE VALVE BOX) -~~~~~~~~~==~~=>' 18

15) LEFT/RIGHT QUICK CHUCK -~ ~-~~~=~~=~~=>~=z~=z~=z~=z~rrrrrrrrrrrrrrr 19

16) TOP QUICK CHUCK -==========~==~===~>~~>=>>z==zz==rr=~rrrrrrrrrrrrre 20

17) HYDRAULIC POWER UNIT -~-~~~~~~=~=~=z~z~r=r~=z~=z~zrrrrrrrrrerrrrrr 21

18) C00LANT TANK -~~~ ~~~=~~~==z~rr~~rrzrrrrrrrrrrrrrrerrreerreereeeeer 21

19) FLANGE HEIGHT GAUGE(SUPPORT) -~ ~~=~===~~~~z~>~~~z~=z~=r~=z=zrrrr 22 20) WEB HEIGHT GAUGE(OPTION) -~~-~~~=~T=rT>rT>re=rrrrrrrrrrrrrerrerrer 22 21) WEB SUPPORT(OPTION) -~ ~~~~~~~~e=z~=r=r~rr=r~rrrrrrrrrrrerrrrer re 23

22) MARKING DEVICE(OPTION) -~-~~=~~=~=rz=~rrrrrrr=rrrrrrrrrrrrereerrree 24 1 UNAVAILABLE AREA FOR MARKING -~ -~-~~-~~-~~=~~rTrrrtrrerrerrrrrer 24 2 STOPPER SETTING (MARKING POSITION) -~-~~~~~~~z~~~z~=z~=~r~=r~r 25 3, MARKING DRILL -~ ~-~~~~~~~~~~~~=z~tre=r==re=rrrrrrrrrrerrerrer 26 [4 ]SCREENS -: -~~~~>~~=e~rrrrr~rr>rr>rrrrrrrrrrrereereeeeeeeeeree 27 1) SCREEN SYSTEM -~ -~-=~~==rrrrrrrrrrrrrrrrrrrrrern Đền si ceieriisie-L.rd 27

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[5 ]MANUAL SCREEN -~-~~~~~~~sssssrrccrrr~~rerrrrrrrrrrrrrr 1) SWITCH (1) §ŒRBEN -=rrrr=rrrrrrrrrrrrrrrrrrrrrrrrrrrrerrrrrrrr 2) SWITCH (2) SCREEN -~~~=>=rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrreeh

[6 ]PROGRAM SCREENS -~ ~-~~~~~~T+~T~>c>~~~crmemmeeremeeer

1) PROGRAM SCREEN BREAKDOWN -~-==> ~~~ =>>>rrrr=r=rr 2) PROGRAM (1) SCREENS -~-~~~=>~rr~rerrrrrrrrrrrrrrrrrerrrrrere

1 PROGRAM( 1 )/LIST SCREEN 2 PROGRAM( 1 )/EDIT SCREEN 3 PROGRAM( 1 )RUN SCREEN

3.) PROGRAM (2) §RBEN -==~=~=rrrrrrrrrrrrrrrrrrerrrrrrrrrrrrrrrri 1 AUTO PROGRAM SCREEN -~~~~-~==~~~~==>>~rrrrrrr=>>rrrrrrrrrr 2 GROUP PROGRAM SCREEN -~~~-~-~~~~~=====r==rrrrrrrrrrrrrrrrr 3 PROGRAM(2 )RUN SCRBEN -~-~ ~~~~==~rrrrrrrrrrrrrrrrrrrrrrrrrrei 4 PATERN SCREEN -~~~~==~rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrreee 4) VERTICAL VISE DOG CHANGE SCREEN -~~~~~~~====~~>>=>>:

[7 ]TOOL SCREEN

1) [TOOL/PRESANT TOOL] SCREEN -~ ~=============xzx>rr=rrr 1 SCREEN FUNCTION -00020eeeeeeeeeeeeeeeeeeeececceces 2 TOOL DATA ENTRY -~-=====rr=rrrrrrrrrrrrrrrrrrrrrrrrrrrrei 2) FTOOL/TOOL CHANGE] SCREEN -~-~~~-=>==~========~~> 1 SCREEN FUNCTION -~-~==~=>>==rrrrrrrrrrrrrrrrrrrrrrrrrrreri 2 DATA ENTRY 0F RBPLACBD T00L -~~~~=========>===~>: 3) MANUAL DRILL CHANGE

4.) STEP FEED -====rrrrrrrrrrrrrrrrrrrrrrrrrrrrerrrrrreeerrree

[8 ]CYCLE RUN PROCEDURE -~->~~~~-~~-

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[9 ]DAYLY MAINTENANCE -~~~>>2n>>2222nnnnnrrhnrrrrrrerrrrrrrrrrr 6 5 1) CLEANING -~=>>-nsn~-rrrrrerrrrrrrrrrrrrrrrrrrrerrrrrrrrrrrrrrrrrrrn 6 5 2) CHECKUPS -=rrrrrrrrreerrrrrrrrrrrrrrrrrrrrrrrrererrrrrrrrrne 6 8 3) OILING ~~~ssssss ~=>======>r>rrrrrrrrrrrrrrrrrrrrrrrrrrrreerrerrrrrrrrrrerenrrrr 6 8 [1O]DIAGNOSIS SCREENS -~~~~~~~~~>>>>>22>>Tnrrrerrrrrrrrrrrrrrrrr 70 D06 n8 na na naẽanaẽnẽanaẽaaarann 71

2) DRILL SCREEN nan na anaaaaaaaadaa 72

3) SEQUENCE SCREBN -~-~~~>>>>>rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrereer 72

DN Dong Na c an nẽnẽaẽaanaaanan 73

5) VERSION -s~=rrrrrrrrr~~rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrt 73 [11] | 7O CHECK SCREENS -~~~~>>>>>>>Trnrrrrrrrrrrrrrrrrrrrrr 74

1) DISPLAY, BUTTON FUNCTION -222022220eeeeeeeececccoccnncenee tenet 74

2) I/O CHECK MEASURE 0 ~ -2222eeeeeeececoceeeeeeee ener eeeeeetette connie 75 [12]POSITION SCREENS -~-~~~~~~>>222TTTTnTnTrrrrrrrrrrrrrrrrrrrrrr 76 [13]SHORT ALARMS -~~~~~~~>>n>nnnn>nrrnrnnnrrtrrrrrrrrrrrrrrrrrrrrrrr 78 1) SH0RT ALARMS -~-~~~~~=~r>r>rrrrrrrrerrrrrrrrrrrrrrrrrrrrrrrerrreer 78 2) SHORT MESSAGE LIST -~-~~-~~~~~~~~~n>nhhhhhhnnrnnnrtnrrrrrrrrrrrrrrreer 78 [14]ALARM -~-~~~T>T~~T~T~TTrrerrrrrrrrrrrrrrrrrrrerrmernrreeerieeeeeree 86

1) ALARM NOW ISSUED SCREEN 8n na aẽaẽaaaaeaaravyva 8 6

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[1 ]SAFETY PRECAUTIONS [ 1 ]JSAFETY PRECAUTIONS 1) FOR SAFETY /\DANGER © DO NOT CROSS CONVEYOR LINE IN OPERATION © DO NOT TOUCH ROTATING DRILL BITS NAY IJILYNOLAY ĐNIIAđ SSAON TVIN34LVN ————D } 7 ¬——DD_}_— 7 STAY OUTSIDE MACHINE DURING OPERATION “NMY OILVWOLAV ONTaNd SHTAOW LINA HOVE

SHUT OFF SHOP BREAKER IN OPENING CONTROL PANELS

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[1 ]SAFETY PRECAUTIONS

AND VISES MATERIAL 5 5 m i oD 3 Â âS # aoe tt C8 & 3 geo S 5° = B 5 B 5

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[1 ]SAFETY PRECAUTIONS

] (@

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[1 ]SAFETY PRECAUT| ONS

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[3 ]EACH PART IN DETAIL

[ 3 JEACH PART IN DETAIL

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[3 JEACH PART IN DETAIL

(TOUCH PANEL DISPLAY @KEYBOARD Each key function is as follows: KEY NAME LEGEND FUNCTION (0]~[9] løl-ls| | 09 ~ 9 (:} |NUMERIC KEY El DECIMAL POINT ‘ (-] H MINUS, NO PROGRAM EIEI | CURSOR MOVE SKIP KEY CHANGE DIRECTION SHIFT KEY INSERT A LINE INSERT KEY DELETE A LINE =) |DELETE KEY RESET A SCREEN RESET KEY DELETE WHOLE PROGRAM ALL CLEAR KEY

CLEAR FIELD DATA

©]} |CLEAR KBY C Ap ENTERED DATA IS SHOWN AT ENTRY FIELD ENTRY FIELD DATA MOVES TO CURSOR POSITION

(in) JIN KEY [[N

Em END KEY ENTERED DATA IS SAVED

@U SB PORT

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@OPERATION SWITCH

To turn on/off of the operation circuit is made by this switch [ 1 |:0N; each switch operation becomes available

+ EMERGENCY STOP switch is on - Machine covers are open

- Control computer is not ready

@EMERGENCY SWITCH

All the machine movements are shut down immediately ?# To reset this status, turn the switch clockwise

@AUTO START SWITCH

A cycle run starts

4> A cycle run is unavailable if following conditions are incomplete & TC KAUT0 C0NDITI0NS3 a b c d

The operation switch is on The zero return is complete

Vises and rear feed roller clamp workpiece; front feed roller is unclamped No alarm is issued

@AUTO STOP SWITCH A cycle run stops

4 When a cycle completes, press this switch to make machine operation available

@®LEFT ASSEMBLY SWITCH

[ « |: the left assembly travels leftward

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@REAR FEED ROLLER/CONVEYOR SWITCH

[ UNCL | : the rear feed roller unclamps

[ CL |: the rear feed roller clamps

[ REARWARD | : the rear feed conveyor runs rearward [ FORWARD |: the rear feed conveyor runs forward

(FRONT FEED ROLLER/CONVEYOR SWITCH

[ UNCL | : the front feed roller unclamps

[ CL J: the front feed roller clamps

[ REARWARD | : the front feed conveyor runs rearward [ FORWARD |: the front feed conveyor runs forward

(TOP UNIT SELECTOR/CANCEL SWITCH

The manual operation of the unit becomes available A> The switch lights up when selected

When this switch is pressed, the drilling of the unit is skipped

(@LEFT UNIT SELECTOR/CANCEL SWITCH

The manual operation of the unit becomes available 4=The switch lights up when selected

@RIGHT UNIT SELECTOR/CANCEL SWITCH

The manual operation of the unit becomes available 4> The switch lights up when selected

(@UNIT SPEED.SELECTOR SWITCH

The travel speed of each unit is selected

[ LOW | : slow speed

[ HIGH | : high speed

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@®DRILL CHANGE SWITCH

On pressing this switch, each unit moves to the drill change position

On pressing this switch, indicator lights up in green, each unit moves to the drill change position Then indicator lights up in orange and

TOOL/TOOL CHANGE screen is shown

(®DRILL CHANGE COMPLETE SWITCH

After manual drill change is complete, press this switch

indicator lights off

(PUSHER CLAMP SWITCH

The pushers of incoming side clamp while this this switch is pressed

(@MACHINE BREAKER

[ ON |: The machine power breaker turns on Power light @ lights up

[OFF]: The machine power breaker turns off

® To turn on the breaker again, pause 15~30 seconds

4e When the breaker trips, turn the breaker off before turing breaker on again

(POWER LIGHT

The power light turns on when machine breaker is on

@ÒRED WINKER LIGHT

The winker lights up when an alarm is issued

@DORANGE WINKER LIGHT

The winker lights up when a cycle run completes @GREEN WINKER LIGHT

The winker lights up while a cycle is running

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2) WORK FEED ROLLER

Não

KEEP HANDS AWAY FROM WORKPIECE AND WORK FEED ROLERS TO AVOID SERIOUS INJURY

The work feed rollers move workpiece forward/backward located both at front/rear side of the machine Clamp the movable side of the rollers and run the fixed side rollers to move workpiece

4 The manual operation is available with joystick @/@ of the operation panel

[R FEED ROLLER FIX.)

3) WEB WIDTH GAUGE

Web width is measured when workpiece is clamped by the rear work feed rollers

If parameter [CYCLE SETTING/NO 12 WORK WIDTH GAU pe WEB WIDTH

GE] is [ON] , web drilling is made symmetrically to the web center If actual web width is larger/smaller than

program web width by 5mm, an alarm is issued to stop a cycle run

4> If work rear end is off the rear work

present sensor, the web width gauge does not work 4> For a group program, the web width gauge does not work

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[ 3 JEACH PART IN DETAIL 4) VERTICAL VISES A\warn ING Z KEEP HANDS AWAY FROM VERTICAL VISES TO AVOID SERIOUS INJURY VERTICAL VISE During drilling, the 4 vertical vises clamp workpiece vertically

IF FLANGE HEIGHT< 3 0 0m, IF FLANGE HEIGHT> 3 0 0mm, INSTALL BLOCK AT LOW INSTALL BLOCK AT HIGH POSITION POSITION 5) VISES During drilling, the vises clamp workpiece horizontally

The manual operation is available from the touch panel

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~12-[3 JEACH PART IN DETAIL

6 ) MEASURING DISK

The work feed distance is measured by the

measuring disk

Adjust the front/rear measuring disk height in accordance with workpiece

PLS) Do not cross between rear measuring disk and conveyor not to cause possible

measuring error

‘7p If the front/rear measuring disk height is not properly adjusted, measuring error will

be caused

(ADJUSTMENT PROCEDURE)

1 Loosen clamp bolt©

2 so that the gauge® reading equals to the flange height 3 Tighten clamp bolt©

7) RUST BRUSH

During a cycle, the rust brush removes rust/dirt of workpiece Adjust the rust brush height in accordance with workpiece

Ap If the rust brush height is not properly adjusted, measuring error will be caused

(ADJUSTMENT PROCEDURE]

1 Loosen clamp bolt

2 Turn whee!® so that the brush comes to the center

of workpiece flange 3 Tighten clamp bolt®

Adjust the:rust brush so that it contacts workpiece properly The rust brush is a cosumable item If the brush is worn out, replace the brush with new one (CONTACT ADJUSTMENT) 1 Remove cover® 2 Fix the brush shaft © not to rotate, unclamp nut@® |

3 Adjust brush® position ¬

The recommended clearance between brush and flange is 10~ 20mm 4 Clamp nut@®

5 Mount cover®

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-| [3 JEACH PART IN DETAIL 8) SAFETY COVER If the cover is opened during a cycle run, the machine stops immediately " .-~= 788 nh 1

Close the cover to restart the machine

9) LINE SAFETY DEVICE

A\oancer

+ D0 NOT CROSS THE CONVEYOR LINE IN OPERATION TO AVOID FATAL INJURY

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[3 ]EACH PART IN DETAIL (CHAIN SETUP) To step between the machine and the conveyor, pull out the dog pin ® to remove the chain To start a cycle run, insert the dog pin® to hole ®

10) LIGHT BEAM DEVICE

The light beam device projects a laser beam on workpiece for positioning of short workpiece

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-[3 JEACH PART IN DETAIL 11) COOLANT NOZZLE Nho Z DO NOT ADJUST COOLANT OUTPUT DURING A CYCLE RUN A\caurion ⁄ * TO CHECK COOLANT OUTPUT, A UNIT MUST KEEP DISTANCE FROM ANOTHER À | (0UTPUT CHECKUP}

Change the machine status to manual mode

Select a unit with the unit selector switch Touch "COOLANT SHOT” button

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-[3 ]EACH PART IN DETAIL

12) AIR FILTER/REGULATOR

To drain the filter, touch button@

To unlock the regulator, pull up the knob ® After adjustment, put the knob® back to lock OPTIMUM AIR PRESSURE : 4 kg/cm? 13) LINE FILTER {VALVE BOX SIDE/B0TT0M] Z\cavtion a DO NOT DISASSEMBLE THE LINE FILTER WHEN THE COOLANT PUMP IS RUNNING & Clean up the filter periodically (Every 1~ 2 month) (DISASSEMBLY PROCEDURE)

1 Apply a wrench to nut© and turn counter-clockwise

2 Pull case © downward ff®

3 Turn nut® counter-clockwise to remove

4 Remove filter® and wash the filter

5 Assemble the filter in the reverse order

4= Do not lose packings Put them back as they are originally put

[VALVE BOX SIDE/BOTTOM)

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[3 JEACH PART IN DETAIL (TOP/LEFT/RIGHT DRILL) PRESSURE SWITCH V © FEED ADJUSTMENT KNO! CONCEAT VALVE “a SOLENOID VALVE SHIPOUT SETTING: 5 0 GUIDELINES: Dia 1 3mm DRILL: - Dia 3 3mm DRILL: - - *5 5 - 18 - 14) DRILL FEED ADJUSTMENT KNOB(INSIDE VALVE BOX)

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[3 ]EACH PART IN DETAIL i | 15) LEFT/RIGHT QUICK CHUCK A\oanoar | TO REPLACE DRILLS, PRESS DRILL CHANGE SWITCH @® OR SHUT OFF OPERATION SWITCH CHUCK STOPPER

CHUCK ADAPTER CHUCK COLLAR

(DRILL MOUNT PROCEDURE)

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(DRILL DISMOUNT PROCEDURE)

1 Dismount the adapter in the reverse order

===ff) J8)

2 Hit the drill bit with a brass/copper ====(((f?

hammer to pop out the drill bit |

PLS) Do not use an iron hammer

16) TOP QUICK CHUCK

(DRILL MOUNT/DISMOUNT PROCEDURE)

1 Pull knob® until it clicks

2 Raise chuck collar®

3 Mount/dismount chuck adapter©

4 push knob® until it clicks to lock

â If knobđ is not locked properly, chuck adapter © possibly comes off

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17) HYDRAULIC POWER UNIT

If hydraulic oil is not enough, refill the oil from the tank opening

The oil level must be in between the OPENING gauge RECOMMENDATION: VISCOSITY GRADE 46 OIL GAUGE © Do not mix coolant with hydraulic oil 18) COOLANT TANK A\caurion Ỷ= READ THE INSTRUCTION OF THE COOLANT CONTAINER CAREFULLY À

Refill the coolant when the level goes down to half

Open the right safety cover of the machine and refill the coolant from the

rectangular opening («type has a coolant tank at the infeed side of the machine ) COOLANT TANK CAPACITY: 5 02 # 1280 for a type © Do not mix coolant with hydraulic oil

TANK COOLANT PUMP

TANK COOLANT PUMP i—[a type}

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19) FLANGE HEIGHT GAUGE (SUPPORT)

If parameter [CYCLE SETTING/NO.11 WORK HEIGHT GAUGE] is [ON] , the machine measures the

overhang of distorted workpiece to compensate drilling positions

PLS) Remove built-up drill chips periodically for the accurate measurement

4> Optional web height gauge does not include flange height gauge | Ỉ

20) WEB HEIGHT GAUGE (OPTION)

The gauge measures the web height for the centering o

f the flange holes

To make this function valid, set parameter [SPECS/NO 23 WEB HEIGHT MEASUREMENT SPECIAL] to [ON]

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-[ 3 ]EACH PART IN DETAIL 91) WEB SUPPORT (OPTION) A\ caution | | | KEEP HANDS AWAY FROM THE WEB SUPPORT Ị a |

The web support holds the web to avoid distortion during drilling To make this

function valid, set parameter [SPECS/NO.26 WEB SUPPORT] to [ON] ‘

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22) MARKING DEVICE (OPTION)

Z\warwinc 7

* SHUT OFF OPERATION SWITCH TO MOUNT/DISMOUNT MARKING DRILL TO AVOID INJURY * KEEP HANDS AWAY FROM THE MARKING DRILL

When a program has RMW command, this reverse marking weld device works

Manual operation is also available from the manual operation screen (SWITCH 2) 4= RMW command cannot be used for a group program

1 UNAVAILABLE AREA FOR MARKING

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2 STOPPER SETTING (MARKING POSITION)

@ Incorrect stopper installation of RMW possibly damages the marking device Install the stopper at the right position in accordance with flange thickness 4> The RMW positions are fixed in accordance with work size

FEED ROLLER} MARKING DEVICE FLANGE THICK | WORK WIDTH MARKING POSITION STOPPER ũpPhh FIXED MOVABLE oo 7 100~ Ld 628mm ì ‡ 44, Ad LESS 1 3mm UNINSTALL UNINSTALIL <————W———>‡ 1025m 4 4 540 44 WwW 200~ LJ 6 2 8am 4 4] 90 <90- OVER 1 4mm ——W——— +>\ B INSTALL D 628~ 1025mm 494 90

(FEED ROLLER BASE STOPPER)

In accordance with the flange oo thickness of workpiece, change B

the position of the front work

feed roller base stopper as

illustrated

Ap If the flange thickness is

less 1 3mm, set the stopper at A

A : LESS 1 3 mm FLANGE THICKNESS

B : OVER 1 4mm FLANGE THICKNESS

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(FIXED SIDE MARKING STOPPER)

If the flange thickness of workpiece is over

1 4m, install the fixed side marking stopper

4 When the stopper is not used, install on ELE sine srorees

the conveyor leg not to lose the stopper

STOPPER STI

UNINSTALL : LESS 1 3 mm FLANGE THICKNESS INSTALL : OVER 1 4 mm FLANGE THICKNESS

(MOVABLE SIDE MARKING STOPPER) C

|

In accordance with the flange thickness of workpiece, change the position of the movable side marking

stopper as illustrated

C : LESS 1 3mm FLANGE THICKNESS

D : OVER 1 4mm FLANGE THICKNESS q °° °e 3 MARKING DRILL ‘ _ 78 Use a straight drill of $6 5

(MARKING DRILL MOUNTING)

Set the drill point away from the chuck by 7 8mm; FT] clamp the chuck firmly

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-[ 4 ]SCREENS

[ 4 SCREENS

1) SCREEN SYSTEM

The screens are consisted of 8 categories; each category is called up by a respective screen change button [PROGRAM |Ƒ—{[PROGRAM(1) | PROGRAN( 2 ) [ VERTICAL DOG CHANGH (P35) AUTO PROGRAM | GROUP PROGRAM | PATTERN [tmuAL _ }—|si (1) [mm (2) | (P31) [ Tool J+ {NOUN TOOL, [TOOL CHANGE |] (P46)

PARAMETER CYCLE SETTING

(P¥*) SETTING DATA | MACHINE SETTING | X 1 Y1 Vì X2 Z2 V2

X3 Y3 V3 FEED ROLLER WIDTH MEASURE | HEIGHT MEASUR | DRILLING CONTROL] DRILL SETTING WORK SIZE SPEC TINER

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@SCREEN CHANGE BUTTONS

PROGRAM — : PROGRAM screen is shown MANUAL : MANUAL screen is shown

TOOL : TOOL screen is shown PARAMETER : PARAMETER screen is shown DIAGNOSIS : DIAGNOSIS screen is shown I/O : I/O CHECK window pops up

POSITION : POSITION window pops up

ALARM : ALARM screen is shown @OPERATION INDICATOR

OPERATION (gray) : The operation circuit is off

2nd POWER (gray) : The second circuit is off

E: “2nd POWER | (green) : The second circuit is on, @CYCLE INDICATOR

AUTO (gray) : the cycle run is off [ SG: AI | (green) : the cycle run is on

AUTO STOP | (orange) : the cycle run is complete AUTO END (red) : the cycle run is stopped

©RUN INDICATOR

CYCLE START (gray) : the run status is off

| CYCLE START | (green) : the run status is on

CYCLE STOP (orange) : the run status is being interrupted

(AUTO CONDITIONS INDICATOR

AUTO OK (gray) : the auto conditions are incomplete _ AUTO OK | (green) : the auto conditions are complete

I GROUP OK | (green) : the group conditions are complete @FEED WAITING INDICATOR

WORK FEED QUEUE (gray) : work feed is available during a cycle

[ WORK FEED QUEUE | (green) : work feed is waiting status during a cycle

- 29 -

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[ 4 ]SCREENS

@INFEED INDICATOR

INFEEDING (gray) : workpiece is not being infeeded

[ UINFEEDING —/ (green) : workpiece is being infeeded

——— =>)

QWARMUP

WORM UP (gray) : the warmup run is off = WORM UP ị 1 (green) : the warmup run is on

@MANUAL DRILL CHANGE INDICATOR

ATC (gray) : the manual drill change status is off

_—AT6

l xứ | (orange) : the manual drill change is completed _|| (green) : the manual drill change status is on

WIDTH ZERO POSITION INDICATOR

W-ZERO (gray) : the width zero return is not complete | WezERO | (green) : the width zero return is being made

| W-ZERO | (orange) : the width zero return is complete Q@ALARM INDICATOR

ALAMR (gray) : no alarm is issued

(red) : an alarm is issued

Q@UNIT SELECTION INDICATOR

LEFT UNIT (white) : the left unit is selected UPPER UNIT (white) : the top unit is selected RIGHT UNIT (white) : the right unit is selected

@RATE/ INDICATOR SHIFT BUTTON

On touching, “RATE” screen and “ INDICATOR” screen is alternately shown

@EACH UNIT EFFICIENCY

Either “FEED RATE” or “R.M.P.” of each unit

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-[5 ]MANUAL SCREEN

[5 ]MANUAL SCREEN

Qn touching | MANUAL | the manual screen is shown

1) SWITCH (1) SCREEN

On touching [ SWITCH (1) |, MANUAL/SWITCH (1) screen is shown

By touching each switch, below operations become available

The buttons are shown differently for the left/right unit and the top unit

{LEFT/RIGHT UNIT SELECT]

SWITCH (1) | smite (2) T OPERATION) Z

ILL: ‘SPINDLE: VISE | || li»| =| a wa | ‘WIT: COOLAN ‘WORK SUPPORT : | "5 cm SELECTED BUTTON: SHOWN IN GREEN

Í zRụ WMU (err Ea NIT

PROGRAM [ MANUAL | TOOL, | rxuerten | o1acosis | 170 | POSITION {UPPER UNIT SELECT}

SHiTcH (1) | SNITCH (2) (mi)

r0ILL ‘SPINDLE VISE

mde |] [mf lse]] |= | im

UNIT COOLANT: WORK SUPPORT:

là ) IE alae |

| tr | | RIGHT

4 RUST BRUSH ‘CHIP CONVEYOR

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'-[5 ]MANUAL SCREEN

(BUTTON FUNCTIONS)

@DRILL SPINDLE THRUST

Each drill spindle advances/retracts on touching each switch

[ADV ]: Each drill spindle advances while this switch is touched [RET |: Each drill spindle retracts while this switch is touched

A> If zero return is incomplete, above operations are not available Touch AUTO STOP together if above switches do not work

@DRILL SPINDLE TURN

Each drill spindle turns/stops on touching each switch

[RUN |: Each drill spindle turns on touching this switch

‘Each running drill spindle stops on touching this switch

@VISE

Each vise clamps/unclamps on touching each switch CLAMP |: Each vise clamps on touching this switch UNCL |: Each vise unclamps on touching this switch

4> If zero return is incomplete, above operations are not available

UNIT

A selected drill unit travels on touching each switch

: the selected drill unit goes upward while this switch is touched DOWN |: the selected drill unit goes downward while this switch is touched

m™

FWD |: the selected drill unit goes forward while this switch is touched RWD |: the selected drill unit goes backward while this switch is touched

‘the top drill unit goes leftward while this switch is touched

b =

RIGHT |: the top drill unit goes rightward while this switch is touched 4p If zero return is incomplete, above operations are not available

COOLANT

The coolant output status is selected on touching each switch

ON |: The default is green; the coolant comes out while drilling On touching, the switch lights off in gray, the coolant does not come out

SHOT |: The coolant comes out while touching

COLLECT |: To avoid freezing, the coolant in the tubing is collected

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-[5 ]MANUAL SCREEN

WORK SUPPORT

The web support is activated by this switch

: The web support works while this switch is touched

RUST BRUSH

The rust brush support is activated by this switch

: The rust brush runs while this switch is touched

@CHIP CONVEYOR (OPTION)

The chip conveyor is activated by this switch

: The chip conveyor runs on touching this switch

: The running chip conveyor stops on touching this switch

@ZRN

: On touching this switch, the zero return is performed

If workpiece is present inside the machine, the zero return is not performed

zero return=every axis of each unit seeks the home zero position by

returning to each home position:

Left Unit (X1, Yl V1) Top Unit (X2, 22, V2), Right Unit (X3, Y3, V3)

@WMU

: On touching this switch, the warmup run is performed

If workpiece is present inside the machine, the warmup run is not performed

@ To avoid machine toubles, be sure to keep the left assemby out by

250.0mm Press the left assembly switch to move the assembly

Without 250.0mm clearance, the top drill bumps againt the encoder case © Do not start warmup run without 250 0mm clearance

4= The left assembly position is checked on the position screen

= 33

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Each switch activates the reverse marking weld drill

ADV : the reverse marking weld drill advances while this switch is touched RET : the reverse marking weld drill retracts while this switch is touched

: the reverse marking weld drill goes leftward while this switch is touched

RIGHT |: the reverse marking weld drill goes rightward while this switch is

touched

RUN : the reverse marking weld drill runs on touching this switch

STOP |: the running reverse marking weld drill stops on touching this switch 4 If zero return is incomplete, above operations are not available

@LIGHT BEAM

Each switch activates the light beam

[on]: On touching, the light beam turns on : On touching, the light beam turns off

@WEB SUPPORT (OPTION)

The web support is activated by this switch

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