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ORGANIC PHASE FABRICATION OF CORE-SHELL MATERIALS FOR THE ENCAPSULATION OF BIOMOLECULES BAI JIANHAO (B.Eng. (Hons.), NUS) A THESIS SUBMITTED FOR THE DEGREE OF DOCTOR OF PHILOSOPHY DIVISION OF BIOENGINEERING NATIONAL UNIVERSITY OF SINGAPORE 2010 ACKNOWLEDGEMENTS I would like to thank the Division of Bioengineering and National University of Singapore for provision of scholarship and research grant that has given me the opportunity to pursue this PhD course in NUS. I would also like to commend on the excellent facilities and common sharing equipments provided by the department and which have definitely allowed me to conduct my research effectively and with convenience. I am extremely appreciative of the guidance and help my supervisor, Dr. Trau, Dieter Wilhelm, have offered to me during the many hurdles I have encountered in my entire course of work. The countless constructive suggestions and directions he has given me were instrumental in the timely completion of my PhD work. I would like to thank Dr. Martin Mak Wing Cheung for supervising me as well during his working stint in the NanoBioanalytics Laboratory. He was patient in mentoring me during my initial research years and I have learned many research related skills from him. The other members of the NanoBioanalytics Laboratory are also acknowledged for the assistance and support they have provided me. I thank Prof. Colin Sheppard and members of the Optical Imaging Laboratory for the use of their optical imaging systems. I am also grateful to Ms Cheng Jinting for her support and the many research experiences she has shared with me. Most importantly, I thank my father, Pah Tuck Weng, and mother, Ng Ou, for their constant support and immense care given to me since birth. Of course, all these would not have been possible if not for God’s Love and Blessing! i PUBLICATIONS, CONFERENCES & AWARDS Publications 1) W. C. Mak*; J. Bai*; X. Y. Chang; D. Trau, Matrix-Assisted Colloidosome ReversePhase Layer-By-Layer: Encapsulating Biomolecules in Hydrogel Microcapsules with Extremely High Efficiency and Retention Stability Langmuir, 2009, 25, 769-775. *Authors contributed equally 2) J. Bai; S. Beyer; W. C. Mak; D. Trau, Fabrication of Inflated LbL Microcapsules with a “Bead-in-a-Capsule” Architecture Soft Matter, 2009, 5, 4152 - 4160. 3) J. Bai; S. Beyer; W. C. Mak; R. Rajagopalan; D. Trau, Inwards Buildup of Concentric Polymer Layers: A Method for Biomolecule Encapsulation and Microcapsule Encoding Angew. Chem. Int. Ed., 2010, 49, 5189 - 5193. International Conferences 1) W. C. Mak; C. Y. Soh; K. Y. Cheung; J. Bai; D. Trau, Layer-By-Layer Surface Engineered Hydrogel Microcapsules-The Encapsulation Efficiency and Temperature Stability for Biochemical Processing Application, World Congress on Bioengineering 2007, Thailand. ii 2) J. Bai; W. C. Mak; X. Y. Chang; D. Trau, Organic Phase Coating of Polymers onto Agarose Microcapsules for Encapsulation of Biomolecules with High Efficiency, 13th International Conference on Biomedical Engineering, Singapore. Oral Presentation. In book series, IFMBE Proceedings, Volume 23, pg 821-824. 3) J. Bai; S. Beyer; D. Trau, Reverse-Phase Layer-by-Layer Assembly of Polymers: A Strategic Tool for New Applications, World Congress on Bioengineering 2009, Hong Kong. Poster Presentation. 4) J. Bai; D. Trau, A Novel Polymer-Hydrogel Complex Formation for Encapsulating Low Molecular Weight Macromolecules, Encoding Hydrogel Microcapsules and Release Applications, Formula VI 2010, Stockholm. Oral Presentation. Student Workshops 1) J. Bai; D. Trau, Strategies for Organic Phase Encapsulation of Biomolecules within Agarose Microbeads Through the Use of Polymers, 3rd East Asian Pacific Student Workshop on Nano-Biomedical Engineering 2009. Oral Presentation. Awards 1) Outstanding Paper Award, 13th International Conference on Biomedical Engineering iii SUMMARY Encapsulation of biomolecules within microcapsules has seen tremendous progress in the biomedical field, such as in bioanalysis, bioreactor and drug delivery applications, and is a growing interest amongst researchers in the recent years. The popularity of microcapsules stems from its minute nature that allows for efficient exchange of materials between the microcapsules and its environment. Core-shell materials, a sub-class of microcapsules, are commonly employed for the encapsulation of biomolecules due to the mechanical stability these microcapsules can provide. The “matrix-assisted Layer-byLayer (LbL) encapsulation” technique, performed in an aqueous dispersant, is an example of hydrogel core-shell materials fabricated for the encapsulation of biomolecules. However, biomolecule encapsulation problems (e.g. low encapsulation efficiency, poor control on encapsulated biomolecules quantity or poor retention stability) are associated with using current aqueous phase encapsulation techniques. The use of an organic phase for fabrication of core-shell materials and encapsulation of biomolecules is rarely demonstrated. Therefore, this PhD work involves the novel organic phase fabrication of core-shell materials and encapsulation of biomolecule with high encapsulation efficiency and retention stability. Desired biomolecules are first pre-loaded into agarose microbeads fabricated via a waterin-oil emulsion technique. Using an emulsion technique allows all pre-mixed biomolecules within the hydrogel solution to be pre-loaded into the the resultant hydrogel microbeads. Following, these agarose microbeads are stabilized in anyhydrous 1-butanol by depositing amino-polystyrene microparticles along the periphery and surface of each iv microbead. Termed as ‘matrix-assisted colloidosomes (MACs)’, the surfaces of these microparticles stabilized agarose microbeads were next deposited with polymers (nonionized polyallylamine (niPA) and poly(acrylic acid) (niPAA) ) dissolved in 1-butanol, via the Reverse-Phase LbL technique, for the fabrication of polymeric shells around each MAC core template. It was demonstrated that a high encapsulation efficiency of biomolecules could be obtained through the organic phase fabrication MAC RP-LbL coreshell materials; and with almost 100% retention stability after days incubation in an aqueous dispersant. In addition, encapsulated glucose oxidase (GOx) and horseradish peroxidise (HRP) could retain their bioactivity in these MAC RP-LbL core-shell materials. Asides from microparticles, ADOGEN® 464 (a cationic surfactant) was also used to stabilize these agarose microbeads in 1-butanol. High retention stability of dextran (> 500,000 Da) was observed but poor retention stability of dextran (< 155,000 Da) was observed for agarose (core) RP-LbL (shell) microcapsules fabricated using ADOGEN® 464 and the RP-LbL technique. This highlights that the use of agarose (core) RP-LbL (shell) microcapsules fabricated using ADOGEN® 464 and the RP-LbL technique is more suitable for encapsulating higher MW biomolecules with high retention stability. Remarkably, incubation of only niPA with agarose microbeads in 1-butanol (as solvent and dispersant respectively) results in a thick uniform polymeric layer forming in the peripheral matrix around each core microbead. This novel polymeric shell fabrication technique is driven by diffusion and is termed as the “inwards deposition of concentric niPA layers” technique. Upon stabilization of these layers into shells, with a cross-linker, these core-shell materials could be stably dispersed in an aqueous phase and were demonstrated to be capable of encapsulating and retaining pre-loaded low MW FITCv dextran (4,000 Da). The retention efficiency was determined to be ~95% after a days incubation period in an aqueous dispersant. Separate incubation of niPA or niPA conjugated with a dye (FITC or TRITC), inclusive of washing steps, results in the fabrication of shells consisting of distinct coloured striated layers. Permutation of the color sequence allows for encoding purposes. It was also demonstrated that the thickness could be tuned, through manipulation of niPA volume or incubation time, and would therefore allow for an agarose core-shell microcapsule encoding system with at least levels of encoding. Lastly, encapsulated GOx and HRP were demonstrated to have retained their bioactivity in these unique encoded core-shell materials and further highlight the potential of utilizing the “inwards deposition of concentric niPA layers” technique for potential multiplexing applications. vi TABLE OF CONTENTS PAGE NUMBER ACKNOWLEDGEMENTS . I PUBLICATIONS, CONFERENCES & AWARDS . II SUMMARY IV LIST OF SCHEMES . XI LIST OF FIGURES XII ABBREVIATIONS XVIII CHAPTER – INTRODUCTION . CHAPTER – LITERATURE REVIEW . 2.1 INTRODUCTION . 2.2 TECHNIQUES FOR THE FABRICATION OF MICROCAPSULES . 2.2.1 Self-Assembled Phopholipid Bilayers (Liposomes) . 2.2.2 Solvent Evaporation 2.2.3 Interfacial Assembly of Microparticles . 2.2.4 Interfacial Polymerization . 2.2.5 Layer-by-Layer (LbL) Technique 10 2.3 ENCAPSULATION OF BIOMOLECULES WITHIN LBL MICROCAPSULES . 16 2.3.1 Encapsulation in Core-Shell LbL Microcapsules 16 2.3.2 Encapsulation in Hollow LbL Microcapsules . 20 2.4 APPLICATIONS OF BIOMOLECULES LOADED LBL MICROCAPSULES . 23 2.4.1 Biosensors . 23 2.4.2 Bioreactors 24 2.4.3 Drug Releasing/Therapeutics 25 CHAPTER – OBJECTIVE & SPECIFIC AIMS . 27 3.1 OBJECTIVE . 27 3.2 SPECIFIC AIMS . 27 vii 3.2.1 Specific Aim – Fabrication of Hydrogel Microbeads as a Core Template and Suitable Vessel of Biomolecules. 27 3.2.2 Specific Aim – Selection of Organic Solvent and Polymers for Organic Phase Fabrication of Core-Shell Materials 28 3.2.3 Specific Aim – Organic Phase Fabrication of Hydrogel Core-Shell Materials . 28 3.2.4 Specific Aim – Characterization of Fabricated Core-Shell Materials . 29 3.2.5 Specific Aim – Encapsulation of Macromolecular Biomolecules within Fabricated Core-Shell Materials 29 CHAPTER – FABRICATION OF HYDROGEL MICROBEADS & SELECTION OF ORGANIC SOLVENT AND POLYMERS FOR FABRICATION OF POLYMERIC SHELLS 30 4.1 INTRODUCTION . 30 4.2 MATERIALS AND METHODS . 32 4.3 RESULTS AND DISCUSSION . 33 4.3.1 Selection and Fabrication of Hydrogel Microbeads as Core Templates 33 4.3.2 Selection of Suitable Organic Solvent and Polymers for Organic Phase Fabrication of Core-Shell Materials 35 4.3.3 Stability of Agarose Microbeads in 1-Butanol 37 4.4 CONCLUSION 37 CHAPTER – ENCAPSULATION OF BIOMOLECULES WITHIN MICROPARTICLES STABILIZED AGAROSE MICROBEADS VIA THE REVERSE-PHASE LAYER-BY-LAYER TECHNIQUE 39 5.1 INTRODUCTION . 39 5.2 MATERIALS & METHODS . 41 5.3 RESULTS & DISCUSSION . 47 5.3.1 Morphology and Stability of “Matrix-Assisted” Colloidosomes (MACs) in 1-Butanol 47 5.3.2 Importance of an Organic Phase to Prevent Leaching of Pre-Loaded Biomolecules from MACs . 49 5.3.3 Demonstration of Organic Phase Fabrication of Non-Ionized Polyelectrolyte (niPolyelectrolyte) Multilayer Shell onto PS Microparticles via the RP-LbL Technique 51 viii Chapter – Conclusion & Future Works significantly to the field of colloidal science and engineering and microencapsulation of biomolecules. For example, the unique inwards deposition phenomenon observed could lead to further developments of other novel core-shell materials and the encoding system can allow for the development of complex and multiplexed microcapsule bio-analytical systems. 119 Chapter – Conclusion & Future Works 8.2 Future Works In this PhD work, only poly(allylamine) and poly(acrylic acid) had been adopted for the organic phase fabrication of core-shell material. Use of other polymers such as polyvinylpyrrolidone, polyethyleneimine and poly(styrene sulfonic acid) dissolved in 1-butanol may be explored as well for the organic phase fabrication of the polymeric shells around the agarose core templates. The encapsulation efficiency and retention stability of macromolecular biomolecules within the different core-shell materials fabricated from different permutations of these polymers can be compared as well. Agarose is a polysaccharide and temperature sensitive hydrogel that was used for the fabrication of the microcapsules. Other hydrogels with different properties may be explored for the organic phase fabrication of the hydrogel core-shell materials. These include alginic acid, gelatine, polyacrylamide, hyaluronic acid and carboxymethylcellulose. The “inwards deposition of concentric niPA layers” technique is a novel one that can be used for the fabrication of agarose core-shell materials with thick polymeric shells. This can be easily performed in a few hours and with good reproducibility. However, the exact deposition of niPA within the agarose matrices and diffusion kinetics of niPA into the agarose matrices are not yet well understood. To understand the deposition mechanism, various polymers of different properties (electrostatic charges, hydrophobicity, hydrophilicity and molecular weight) can be 120 Chapter – Conclusion & Future Works incubated with the agarose core templates and studied. Such polymers include polyethyleneimine, poly-L-lysine, poly(acrylic acid) and poly(styrene sulfonic acid). Diffusion kinetics can be easily understood by measuring the time it takes for niPA to completely deposit within the matrices of agarose template of different diameters. Computer modeling of the diffusion kinetics with the hypothesized deposition mechanism and parameters may be performed for further understanding and for comparison between theoretical and experimental results. In Chapter 7, it was briefly demonstrated that release of encapsulated materials can be achieved via the use of DSP (amino bi-functional cross-linker with a cleavable central disulfide group). Other cross-linkers (as mentioned in Chapter 7) along with their release profiles and with respect to different thickness of the niPA shell used can be studied for possible biomedical applications such as DNA delivery. Conjugated polymers have seen immense advances in the field of bioanalysis. Yet, most analytical works described are performed in solution or on a solid platform. It would be interesting if this unique group of polymers can be encapsulated within core-shell materials for biosensing or bioanalytical purposes. To improve the uniformity in size distribution of the agarose microcapsules, the use of Shirasu Porous Glass membranes (Zhou et al., 2007, 2009) or microfluidics can be adopted to ensure that the core templates formed are uniformly sized. Automation of the core-shell material fabrication process may even be possible if microfluidics is used. 121 References References Antipov, A.A., Sukhorukov, G.B., Donath, E. and Möhwald, H. 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Langmuir 21, pp. 424-430, 2005. 133 [...]... phase for the fabrication of hydrogel core- shell materials could achieve high encapsulation efficiency of biomolecules In addition, using a hydrophobic solvent for fabrication of hydrogel core- shell materials is an uncharted area and where different polymer interactions or phenomenon can be explored, thus resulting in fabrication of novel core- shell materials The objective of this work is therefore to... technique for the fabrication of core- shell and hollow microcapsules for biomedical application and will be reviewed in the following section 12 Chapter 2 – Literature Review 2.2.5.1 Core- Shell LbL Microcapsules The fabrication of core- shell materials via the LbL technique is a procedure that is technically simple and easy to perform The material desired as the core is usually utilized as the template for the. .. the ability to contain a high percentage of water that provides a favorable environment for the encapsulated biomolecules Loss of biomolecules during the phase of LbL polymer deposition and “semi-permeable membrane” fabrication is unfortunately too significant and results in low encapsulation efficiency of the biomolecules (Mak et al., 2008a) 2 Chapter 1 - Introduction The use of an organic phase for. .. availability of these templates with near uniform dimensions and in the region of nano – micrometers for fabrication of core- shell materials 2.2.5.2 Hollow LbL Microcapsules Fabrication of hollow LbL microcapsules requires the exact procedures for the fabrication of core- shell LbL microcapsules with the inclusion of an additional template sacrificial step that removes the template and thus resulting in hollow... for the Advancement of Science) 10 Figure 2.3 Schematic illustration of the Reverse -Phase LbL (RP-LbL) technique for encapsulation of biomolecules in an organic solvent i & ii) Deprotonation of cationic and protonation of the anionic polyelectrolyte and dissolution in an organic solvent iii) Preparation of a suspension of highly water soluble biomolecules in an organic solvent iv) Deposition of the. .. interaction between the encapsulated materials (allowing for rapid intercalating reactions) and the incorporation of magnetic nanoparticles within the architecture of the microcapsules for specific location targeting (Zebli et al., 2005) In this chapter, different techniques for the fabrication of microcapsules will be discussed Following, the fabrication of hollow or core- shell microcapsules via the Layer-by-Layer... Mechanism into the Matrices of Agarose Microbeads 93 7.3.4 Organic Phase Fabrication of Core- Shell Materials via the Inwards Diffusion and Deposition of niPA Layers into the Matrices of Agarose Microbeads 99 7.3.5 Spatial Distribution, Retention Efficiency and Release of Encapsulated Dextran from Core- Shell Materials Fabricated via Inwards Deposition of niPA 102 7.3.6 Encoding of Agarose Microbeads... 2001) Alternatively, the template could be microcrystals of the biomolecules where the deposition of the polymers is done in special conditions to prevent dissolution of the microcrystals (Beyer et al., 2007; Trau and Renneberg, 2003) Direct deposition of the polymers would encapsulate the biomolecules and thereby forms the microcapsules However, removal of the template or transferring the encapsulated... the surface of the template to form the first polymer layer Washing is performed to remove excess PSS before coating of a positively charge polyelectrolyte, poly (allylamine hydrochloride) (PAH), to form the second polymer layer Washing is again performed before the cycle is repeated until the number of desired layers is obtained (Decher, 1997, Reproduced by permission of The American Association for. .. American Association for the Advancement of Science) Currently, the most popular technology for fabrication of hollow or core- shell microcapsules is via the Layer-by-Layer technology (Decher, 1997) This technology was first introduced in 1991 and is relatively simple as it relied on the interaction of oppositely charged polymers for the formation of the microcapsules The process behind the LbL 10 Chapter . ORGANIC PHASE FABRICATION OF CORE- SHELL MATERIALS FOR THE ENCAPSULATION OF BIOMOLECULES BAI JIANHAO (B.Eng. (Hons.), NUS) A THESIS SUBMITTED FOR THE DEGREE OF DOCTOR OF. materials and encapsulation of biomolecules is rarely demonstrated. Therefore, this PhD work involves the novel organic phase fabrication of core- shell materials and encapsulation of biomolecule. Vessel of Biomolecules. 27 3.2.2 Specific Aim 2 – Selection of Organic Solvent and Polymers for Organic Phase Fabrication of Core- Shell Materials 28 3.2.3 Specific Aim 3 – Organic Phase Fabrication