Blended Dyeing - Types of Blends

Welcome to Our Presentation Topic: Blended Dyeing Introduction: Blending of two or more different types of fibres is of crucial significance to the textile industry. The yarns and fabrics produced display a range of desirable properties that otherwise could not be achieved by a single textile component. The technical and commercial requirements of blended fibres place great demands on dyers and colorists to achieve high-quality, reproducible results under production conditions .Blends any textile materials, a from fibres through yarns to fabrics, which are deliberate combinations of chemically or physically different fibrous polymer Types of Blends: Fiber blends: Different fiber types blended into a single yarn. Combination fiber blends: (a) Yarns of different fiber types woven, knitted, or bonded into fabric. (b) Single yarns composed of blended fibres plied together. Some Reasons for Blending of fibers: To facilitate processing To improve properties To produce multi-colored fabrics To reduce cost, to increase cost Factors affecting the choice of dyeing methods: * Colorist effect required (Union, reserve, tone-in- tone). * Colorfastness required of the resultant dyeing. * Suitability of the dyeing for subsequent finishing processes. * Compatibility of dyes from different application categories with one another. * Availability of particular types of batch, semi- continuous and continuous dyeing equipment. * Cost of the dyes and chemicals involved. * Economics of the overall process. Important factors in dyeing blends: * Dye selectivity * Dye bath conditions a. Dye auxiliaries b. Dye bath temperature c. Stress on fabric. *Dyestuff blockage a. Retarding agents b. Dye-molecule blockage *Determination of dyeing on various fibers: a. Leach outs b. Riders Important considerations in dyeing blends: Singeing – Natural fibers vs. Synthetics. Desiring -– Sizes normally used can differ. Scouring – Effects of detergent and alkali. Bleaching –Choice of bleach adverse effects of bleaching. Mercerization – Castigation effects of sodium hydroxide. Heat setting- Effects of high temperature dry or wet heat. Materials and methods of blended dyeing: Materials: 100% Polyester yarn Type: Spun yarn Count:20 2. Polyester Blended yarn | ———————————————————— | | Mix : 65/35 P/C Mix : 50/50 P/C Type : Spun Yarn Type: Spun Yarn Count:2/20 Count: 2/20 Standardised recipe for Polyester and Cotton: For Polyester: For Cotton: •Disperse Dye-3% owf • Reactive Dyes-2% •Dispersing Agent-1g/l • Sequestering Agent-1g/l •Acetic Acid-1g/l •Leveling Agent-1g/l •Anti creasing Agent-1g/l •Salt-50g/l •PH-5.5 (Acidic condition) • Soda-15g/l •Time-40-60min • Temperature-130°c M:L ratio-1:10 • PH-11.5( Alkaline Condition) •Time-90min Dyeing Procedure For Polyester: The dye bath is set with 1g/l-Dispersing agent 0.5g/liter-wetting agent/leveling agent. The redox buffer is added and the PH is adjusted to 5.5. The redox buffer is added and the PH is adjusted to 5.5. The liquor is circulated through the package at 50°c for 15 min. The dyes are dispersed in 10 to 20 times in the weight of water at 45-50°c. The dispersion is filtered through a thin cloth into the dye bath. The liquor is circulated and the temperature raised to 130°c in 30 mins. Dyeing is continued for 40-60 min. [...].. .Dyeing Procedure For Cotton: The dye bath is set up with required amount of dyes at relative temperature After 10 min, required amount of salt is added Raise the temperature to 60°c Dyeing is carried out for 20 min.Then soda ash of required quantity is added continue the dyeing for 90 min and then after treatment is given Conclusion : We have learnt by this assignment how to make Blended dyeing, ... required quantity is added continue the dyeing for 90 min and then after treatment is given Conclusion : We have learnt by this assignment how to make Blended dyeing, its dyeing procedure, recipe, factors affecting the choice of dyeing methods etc So, all the reasons, it is very important for every textile students and this knowledge will be help in our future job life . Dye-3% owf • Reactive Dyes-2% •Dispersing Agent-1g/l • Sequestering Agent-1g/l •Acetic Acid-1g/l •Leveling Agent-1g/l •Anti creasing Agent-1g/l •Salt-50g/l •PH-5.5 (Acidic condition) • Soda-15g/l . combinations of chemically or physically different fibrous polymer Types of Blends: Fiber blends: Different fiber types blended into a single yarn. Combination fiber blends: (a) Yarns of different. •Time-4 0-6 0min • Temperature-130°c M:L ratio-1:10 • PH-11.5( Alkaline Condition) •Time-90min Dyeing Procedure For Polyester: The dye bath is set with 1g/l-Dispersing agent 0.5g/liter-wetting