MANUFACTURING WORKFLOW - Process From Fabric To Product

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:+ [...]... remover, stains on white fabrics are removed with a chemical called ‘Ariel lines’, ‘ Ltk-45 is used for removing yellow and black stains from colored fabrics, ‘N-9’ is used to remove stains on light colored fabrics, ‘Emrol-ol’ and petrol is used to remove other hard stains  Thread sucking : this is done to remove the threads stuck to the fabric surface that are too minute to remove For this, a thread... audit Finishing Department 1 Fabric Store: In the fabric store fabric is being checked before issuing it to cutting department In general not all the fabric is checked 100 % fabric checking is done Fabrics are checked in flat table, flat table with light box or on fabric checking machine 4 point system for fabric inspection is used to measure the quality level of the incoming fabric 2 Trims & Accessory:... varies process to process, product to product and even buyer to buyer Sample size Code letter: This code is indicative a range of batch size (Code 'G' means your lot size range is from 151 pieces to 280 pieces Sample size: It means that how many pieces will be picked up for inspection from the total offered pieces (Batch) Ac (Accepted): The number in this column denotes that if the inspector finds up to. .. can be termed as fabric handling functions - Ply separation; Placing the fabric on working table; Guiding the fabric towards sewing needle; and tension control of fabric during the sewing process When the fabric is placed on the working table, the tasks that are performed before the sewing process include - recognizing the fabric' s shape, edges that will be sewn, planning of the sewing process and identification... measurement Random in-line checking at each chain stitch operation like feed of arm machine Each supervisor is advised to check randomly the operation in their own working limits Each operator is advised to clean their machine and area before start of work in the morning and after lunch- waste fabric is issued to the operator for the same In-line and end-line checking report Before wet processing in-line audit... plies of specified length - The number of lays depends upon the number of garments desired and the fabric thickness - The maximum cutting width is the usable fabric width minus selvedge or needle marks caused by stencil marks - Fabric utilization is the amount of fabric actually utilized in the marker as the percentage of the total fabric area - The cutting marker is laid on the topmost layer  Type of... edge of the fabric and the line of stitching Sewing Fabrics The sewing process consists of mainly three functions - guiding fabric towards needle; sewing of the fabric edge; and rotation around the needle The fabric is guided along the sewing line with a certain speed that is in harmony with the speed of sewing machine The orientation error is either manually monitored or if monitored automatically... = 3 Average no of pieces = Total meters of fabric Total no of pieces in each color = 190.50 = 1.45 mts 131 Lay length = 1.45 mts X 3 = 4.35 Avg no of lays I II III CUTTING Cutting parameters:  - Precision in cutting: To ensure the cutting of fabric - accurately according to the line -   drown of the marker plan Clean edge: By avoiding the fraying out of yarn from the fabric edge Cutting edge must... distributors are held ENTIRE WORKING AREA o o o o o o  Presentation checker to have ready reference of shade cards of fabric and trims cards as well Daily checking report is maintained Measurement audit report is maintained Pre-final auditing is also gone on garments Defective cartoons are replaced by good cartoons Properly certified fire extinguisher to be free from all obstacles Each operator to wear... o Neatly arrange the fabric rolls received and maintaining the department cleanliness to avoid spotting and contamination of the fabrics Packing the fabrics in plastic sheets can be useful o Fabric inspection is done on 4 point 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