GARMENTS WASHING

 Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13 th Batch (session 2009-2013) Department : Wet Processing Technology Email: mazadulhasan@yahoo.com Blog : www. 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Flax softener 16 MACHINES USED IN WASHING PLANT BASIC MACHINERIES OF A WASHING PLANT • Garments washing m/c for sample, • Garments washing m/c for bulk, • Hydro extractor, • Tumble Dryer: i) Gas dryer, ii) Steam dryer • Boiler • Compressor 17 MACHINES USED IN WASHING PLANT 18 MACHINES USED IN WASHING PLANT 19 MACHINES USED IN WASHING PLANT 20 Different kinds of washing & Garments dyeing price list Please... produced by different washing techniques or by different process As a result there is a great scope of implementation of brilliances of technicians Every machine of a garment washing factory can be used for multipurpose for this reason total project cost is comparatively lower where as washing add a handsome value to the garments 12 Unavailable Changes/Limitation of Garments washing Garments Size Change:... manufacturing are removed due to washing because a variety of chemicals are used such as detergent, bleaching agents etc 4 Due to washing, maximum shrinkage occurs; hence there is the zero possibility of further shrinkage As a result there is no size or fitting problem in washed garments 11 Advantages of Garments Washing 1 Faded effect and a variety of stylish effects produced by different washing techniques Nowadays... liquor & unload the garments Step 06 or Drying: 1 Hydroextract the garments 2 Dry in the tumble dryer Incase of knit garments desizing step is not required but a wash for 5 minutes at room temperature is necessary 26 Stone Wash  Stone wash is done on garments made from denim & jeans fabric Sometimes twill fabric garments are also subjected for stone wash  Fading effect is produced in the garments in irregular... of Garment washing There Are Different Types of Garments washing in our country • Normal wash/Garment wash/Rinse wash /Soft wash, • Pigment wash, • Silicon wash, • Bleach wash, • Caustic wash, • Acid wash, • Enzyme wash, • Stone wash, • Enzyme wash with stone, • Supper white wash, • Wash & over dyeing, • Wash & Tinting, • Over all wrinkles, • Permanent wrinkle/Resin Finish • etc 14 Some Washing Chemical... the liquor 8 Hot wash with water temp 40-50c for 5 min Step 02: 1 Unload the garments from m/c 2 Hydro extract the garments 3 Dry it partially by running tumble dryer for 5 to 10 mins 4 Unload the garments & keep in open air for conditioning (1/2 an hour) 34 Stone Wash Step 03: 1 Take stone of same volume of the volume of garments 2 Soak the stone with the following chemical solution for 2-3 min Water... process  Garments become comfortable during use 27 Stone Wash Process : This washing process follows the following steps: • Step 01 or Desizing • Step 02 or Stone Wash followed by Bleach wash • Step 03 (Neutralization of Chlorine) • Step 04 or Neutralization • Step 05 or Softening • Step 06 or Drying 28 Process Cycle 29 Stone Wash Process: It follows the bellow mentioned steps Suppose 100kg of garments. .. Supply steam to raise the temp 5 Continue the process 6 Drop the liquor & unload the garments 500 Lt speed 12-15 rpm 100- 500gm As required 40 to 60 c 5 min Step 06: 1 2 Hydroextract the garments Dry in the tumble dryer Note: Stone wash sometimes done without bleaching; actually it depends upon the requirement 32 Acid Wash • Garments made from heavy jeans & denim fabrics course canvas, sweater & thick twill... size changing of the garments Size materials and finishing's partly removed: Different types of washing are done with different types of chemicals and process, which are responsible for the removal of size materials and finishing's from the fabric Color is partly removed: Unfixed dyes may remain on the garment after dyeing This un-fixed dye will be subsequently removed due to washing Thus color is... solution 3 Soaked stones are dried in the open air for 60-90 min Step 04: 1 Load the garments treated in step 01 & step 02 in a dry m/c lot size should be 20 to 30kg 2 Load treated stone in step 03 volume of the garments volume 3 Run the m/c for 5 to 7 min Due to rotation of inner cylinder the soaked stones will hit the garments surfaces, thus the chemicals in the stone will destroy the color of fabric