Business trip Report - Dzung )23-5) doc

- Model: KX-WT115/125/126 series - Place : Flairis Sdn Bhd - Malaysia - Time: 15 th ~ 18 th .,2011 Prepared by: Vu Thi Dung -2000074 FE– Technical Support CONTENTS Overview 1 Production process 2 QP, Process control chart &WI 3 Good Points 4 Prepared by: Vu Thi Dung – FE*Technical Support Item Status Action In charge Date Production Process Process Tester process: download program, Data write, frequency adjust, FCT in the FA but at PSNV in DIP( same model TD7896 ) FE member make the process control chart (Move to DIP process) Mrs.Dzung Checker and Jig Lack of Capacitor Cutting machine, LED PCB jig, LCD panel Press Jig FA member request PE Mr. Son Jun Sub material DIP & FA process Lack Lead wire & Flux ES-1061 SP-2 FA member order PUR FA Jun Sample Standard sample ………… Provided by PSN Mrs.Dzung June Quality DIP, FA Process problem OK Confirm quality defect of KX-WT series happened in Flairis. Making contermeasure to prevent defect when producing in PSNV. Mr.Son July OQC Problem Market claim OK Mr.Huy July QP, Process control chart &WI QP OK Mrs.Dzung Process control chart Move Tester process: download program,Data write, Frequency adjust,FCT check to DIP process. FE member make the process control chart Mrs.Dzung June I. OVERVIEW I. OVERVIEW Prepared by: Vu Thi Dung – FE*Technical Support Plant 1 Plant 2 SMT DIP Lead wire& Capactor Cutting Lead wire soldering to Speaker Led PCB cutting& lead wire slodering to Led PCB LCD Assembly Cabinet, label…preparation PCB Cutting (Using cutting Jig) MIC and Capacitor Soldering Download Program FCT checkFrequency adjustData Write LCD assembly B.Terminal &antenna ass to PCB Att key,speaker,Led,Rubber, ECP Cap to Cabinet Led PCB & speaker soldering Mounting Upper &Lower Cabinte Key Check(LCD,Led,Key & Headset check) Acoustic Charge & Talk check ID Write Packing In Line Prepare offline II. PRODUCTION PROCESS II. PRODUCTION PROCESS Prepared by: Vu Thi Dung – FE*Technical Support Capactor Cutting (No machine in PSNV) Lead wire Cutting (Same model UT machine) LCD preparation Back Led PCB cutting& lead wire slodering to Led PCB Automatically & using water bag PREPARE OFFLINE PREPARE OFFLINE Prepared by: Vu Thi Dung – FE*Technical Support Back FA PROCESS FA PROCESS PCB cutting Download program Data write Freq ADJUST Function checker Mic & capacitor soldering Prepared by: Vu Thi Dung – FE*Technical Support FA PROCESS FA PROCESS LCD panel Press Jig Assembly Cabinet, Rubber key, Screwing, and FA tester Prepared by: Vu Thi Dung – FE*Technical Support Back No PCC Part No. Description Location PSNV Part Stock in PSNV Action 1 SC608Z Sony Bond Remote-FA SC608Z2-180 Ok 2 * ZW115710310001 UL AWM1571 LF AWG 30 Black Remote-FA ZW115710310001 New part FA member order PUR ** ZW1EW184040020 Internal Cut 3 * ZW115710310201 UL AWM1571 LF AWG 30 Red Remote-FA ZW115710310201 New part FA member order PUR ** ZW1EW104040022 Internal Cut 4 ARFZ0120M18 Tape Packing ARFZ0120M18 Ok 5 Solder Bar M708EM Charger MI - DIP ZB1M708EM Ok 6 Sparkle Flux ES-1061 SP-2 Charger MI - DIP EC-19S-8 SUB-MATERIAL SUB-MATERIAL Prepared by: Vu Thi Dung – FE*Technical Support III. III. QP, Process control & WI Item Status Action In charge Date QP, Process control chart &WI QP OK Mrs.Dzung Process control chart Move Tester process: download program, Data write, Frequency adjust, FCT check to DIP process. FE member make the process control chart Mrs.Dzung June PCB cutting Download program Data write Freq ADJUST Function checker Mic & capacitor soldering Make Tester process: download program, Data write, frequency adjust, FCT control chart in DIP process Prepared by: Vu Thi Dung – FE*Technical Support Notable for me from Flairis IV. GOOD POINTS IV. GOOD POINTS QUALITY ANDON SYSTEM By the sound and light system, related section (QC, PE, FE, Material…) can support quickly and always “online” to the problem happen in line (NG, lack of material…). Prepared by: Vu Thi Dung – FE*Technical Support . 5 Solder Bar M708EM Charger MI - DIP ZB1M708EM Ok 6 Sparkle Flux ES-1061 SP-2 Charger MI - DIP EC-19S-8 SUB-MATERIAL SUB-MATERIAL Prepared by: Vu Thi Dung – FE*Technical Support III. III - Model: KX-WT115/125/126 series - Place : Flairis Sdn Bhd - Malaysia - Time: 15 th ~ 18 th .,2011 Prepared by: Vu Thi Dung -2 000074 FE– Technical Support . & Flux ES-1061 SP-2 FA member order PUR FA Jun Sample Standard sample ………… Provided by PSN Mrs .Dzung June Quality DIP, FA Process problem OK Confirm quality defect of KX-WT series happened