EMCO Maier Ges.m.b.H. P.O. Box 131 A-5400 Hallein-Taxach/Austria Phone ++43-(0)62 45-891-0 Fax ++43-(0)62 45-869 65 Internet: www.emco.at E-Mail: service@emco.co.at EMCO WinNC GE Series Fanuc 21 TB Software description/ Software version from 13.76 Software description EMCO WinNC Fanuc 21 TB Ref.No. EN 1902 Edition C2003-7 -C 1 x SKIP DRY RUN OPT. STOP AUX 100% AUX SBL -Z -X +X +Z +C 0 1 60 70 80 90 100 110 120 40 20 10 6 0 2 10000 1000 100 10 1 EDIT RS232USB GE Fanuc Series 21 PAGE PAGE ALTER POS INPUT GRAPH 5 6 321 4 - . 0 7 8 9 EOB / CAN PROG MMC CNC SYSTEM MESSAGE RESET X Z M S T O N G P ( ) E Q C Y A B D ? U W H V , J @ L # = * + I K R F [ ] & SP HELP SHIFT INSERT DELETE CUSTOM OFFSET SETTING GE Fanuc Series 21 EMCO WINNC GE SERIES FANUC 21TB 2 PREFACE All rights reserved, reproduction only by authorization of Messrs. EMCO MAIER © EMCO MAIER Gesellschaft m.b.H., Hallein 2003 Preface The EMCO WinNC GE SERIES FANUC 21TB Turning Software is part of the EMCO training concept on PC-basis. This concept aims at learning the operation and programming of a certain machine control on the PC. The milling machines of the EMCO PC TURN und CONCEPT TURN series can be directly controlled via PC by means of the EMCO WinNC for the EMCO TURN. The operation is rendered very easy by the use of a digitizer or the control keyboard with TFT flat panel display (optional accessory), and it is didactically especially valuable since it remains very close to the original control. This manual does not include the whole functionality of the control software GE SERIES FANUC 21TB Turning, however emphasis was laid on the simple and clear illustration of the most important functions so as to achieve a most comprehensive learning success. 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Department for technical documentation A-5400 Hallein, Austria EMCO WINNC GE SERIES FANUC 21TB 3 CONTENTS Contents A: Key Description Control Keyboard, Digitizer Overlay A1 Key Functions A1 Data Input Keys A2 Function Keys A2 Machine Control Keys A4 PC Keyboard A6 B: Basics Reference Points of the EMCO Lathes B1 Zero Offset B2 The Coordinate System B2 Coordinate System for Absolute Value Programming B2 Coordinate System for Incremental Value Programming .B2 Input of the Zero Offset B3 Tool Data Measuring B4 Tool Data Measuring with the Optical Presetting Device B5 Tool Data Measuring with Scratching B6 C: Operating Sequences Survey Operating Modes C1 Approach the Reference point C2 Input of the Gear Position C3 Setting of Language and Workpiece Directory C3 Program Input C4 Call Up a Program C4 Input of a block C4 Search a Word C4 Insert a Word C4 Alter a Word C4 Delete a Word C4 Insert a Block C4 Delete a Block C4 Data Input - Output C5 Delete a Program C5 Delete All Programs C5 Adjusting the Serial Interface C5 Program Output C6 Program Input C6 Tool Offset Output C6 Tool Offset Input C6 Print Programs C6 Program Run C7 Start of a Part Program C7 Displays while Program Run C7 Block Search C7 Program Influence C7 Program interruption C7 Display of the Software Versions C7 Part Counter and Piece Time C8 Graphic Simulation C9 D: Programming Program Structure D1 Used Addresses D1 Survey of G Commands for Command Definition A, B, C D2 Survey of G Commands for Command Definition C D2 M- Commands D3 Description of G Commands D4 G00 Positioning (Rapid Traverse) D4 G01 Linear Interpolation (Feed) D4 Insertion of Chamfers and Radii D5 Direct Drawing Input D6 G02 Circular Interpolation Clockwise D8 G03 Circular Interpolation Counterclockwise D8 G04 Dwell D8 G7.1 Cylindrical Interpolation D9 Example - Cylindrical Interpolation D10 G10 Data Setting D11 Notes: D12 G12.1/G13.1 Polar Coordinate Interpolation D12 G-codes which may be programmed in the mode "polar coordinate interpolation: D12 Example - Polar Coordinate Interpolation D13 G17-G19 Plane Selection D14 G20 Longitudinal Turning Cycle D15 G21 Thread Cutting Cycle D16 G24 Face Turning Cycle D17 G28 Return to Reference Point D17 G33 Thread Cutting D18 Cutter Radius Compensation D19 Tool pathes with selection / cancellation of the cutter radius compensation D20 Tool pathes with program run with active cutter radius compensation D20 G40 Cancel Cutter Radius Compensation D21 G41 Cutter Radius Compensation Left D21 G42 Cutter Radius Compensation Right D21 G70 Measuring in Inches D22 G71 Metrical Measuring D22 G72 Finishing Cycle D23 G73 Contour turning cycle D24 G74 Facing cycle D26 G75 Pattern Repeating D28 G76 Deep hole drilling /Face Cut-in Cycle D29 G77 Cut-in Cycle (X Axis) D30 G78 Multiple Threading Cycle D31 Systematic G98/G99 D32 G80 Cancel Cycles D33 G83 Drilling Cycle D33 G84 Tapping Cycle D34 Deep-hole drilling, G83 and tapping, G84 at the main spindle with stationary tools D35 G85 Reaming Cycle D36 G90 Absolute Programming D37 G91 Incremental Programming D37 G92 Spindle Speed Limit D37 G92 Coordinate System Setting D37 G94 Feed Rate in Minutes D38 G95 Feed Rate in Revolutions D38 G96 Constant Cutting Speed D38 G97 Constant Rotational Speed D38 EMCO WINNC GE SERIES FANUC 21TB 4 CONTENTS Description of M Commands D39 M00 Programmed Stop Unconditional D39 M01 Programmed Stop Conditional D39 M02 Main Program End D39 M03 Main Spindle ON Clockwise D39 M04 Main Spindle ON Counterclockwise D39 M05 Main Spindle Off D39 M08 Coolant ON D40 M09 Coolant OFF D40 M20 Tailstock BACK D40 M21 Tailstock FORWARD D40 M25 Open Clamping Device D40 M26 Close Clamping Device D40 M30 Program End D40 M71 Puff Blowing ON D40 M72 Puff Blowing OFF D40 M98 Subprogram Call D41 M99 Subprogram End, Jump Instruction D41 Application of the C-axis D43 Note D43 Axial working with driven tools D44 Deep-hole drilling axial with driven tools, G83 D44 Tapping axial with driven tool, G84 D45 Deep-hole drilling, G83 and tapping, G84 axial with driven tool D46 Radial working with driven tools D47 Deep-hole drilling radial with driven tool, G77 D47 Tapping radial with driven tool, G33 D48 Deep-hole drilling, G77 and tapping, G33 radial with driven tool D49 G: Flexible NC programming Variables and arithmetic parameters G1 Calculating with variables G1 Control structures G2 Relational operators G2 H: Alarms and Messages Input Device Alarms 3000 - 3999 H2 Machine Alarms 6000 - 7999 H3 Axis Controller Alarms 8000 - 9999 H11 I: Control Alarms Control Alarms I1 Starting Information see attachment EMCO WINNC GE SERIES FANUC 21TB A 1 KEY DESCRIPTION Key Functions RESET Cancel an alarm, reset the CNC (e.g. interrupt a program), etc. HELP Helping menue CURSOR Search function, line up/down PAGE Page up/down ALTER Alter word (replace) INSERT Insert word, create new program DELETE Delete (program, block, word) EOB End Of Block CAN Delete input INPUT Word input, data input POS Indicates the current position PROG Program functions OFSET SETTING . Setting and display of offset values, tool and wear data, varia- bles SYSTEM Setting and display of parameter and display of diagnostic data MESSAGES Alarm and message display GRAPH Graphic display A: Key Description Control Keyboard, Digitizer Overlay EMCO WINNC GE SERIES FANUC 21TB A 2 KEY DESCRIPTION Data Input Keys Note for the Data Input Keys Each data input key runs several functions (numbers, address character(s)). Repeated pressing of the key switches to the next function automatically. Function Keys Note for Function Keys With the PC keyboard the function keys can be displayed as softkeys by pressing the key F12. Data input keys Function keys EMCO WINNC GE SERIES FANUC 21TB A 3 KEY DESCRIPTION EMCO WINNC GE SERIES FANUC 21TB A 4 KEY DESCRIPTION Machine Control Keys The machine control keys are in the lower block of the control keyboard resp. the digitizer overlay. Depending on the used machine and the used accessories not all functions may be active. Machine control keyboard of the EMCO control keyboard Machine control keyboard of the EMCO PC- Turn Series SKIP (skip blocks will not be executed) DRY RUN (test run of programs) OPT STOP (program stop at M01) RESET Single block machining Program stop / program start Manual axis movement Approaching the reference point in all axes Feed stop / feed start Spindle override lower / 100% / higher EMCO WINNC GE SERIES FANUC 21TB A 5 KEY DESCRIPTION Spindel stop / spindle start; spindle start in JOG and INC1 INC10000 mode: Clockwise: perss key short, Counterclockwise: press min. 1 sec. Open / close door Close / open clamping device Tailstock back / forward Swivel tool holder Coolant / puff blowing on / off AUX OFF / AUX ON (auxiliary drives off / on) Mode selector Feed / rapid feed override switch EMERGENCY OFF (Unlock: pull out button) Key switch for special operations (siehe Maschinenbeschreibung) Additional NC start key Additional key clamping device Consent key No function EMCO WINNC GE SERIES FANUC 21TB A 6 KEY DESCRIPTION PC Keyboard Some alarms will be acknowledged with the key ESC. By pressing the key F1 the modes (MEM, EDIT, MDI, ) will be displayed in the softkey line. The assignement of the accessory functions is described int the chapter "Accessory Functions". The meaning of the key combination ctrl 2 depends on the machine: EMCO PC MILL 50/55: Puff blowing ON/OFF EMCO PC MILL 100/125/155: coolant ON/OFF The machine functions in the numeric key block are active only with active NUM lock. * With F12 the function keys POS, PROG, OFFSET SETTING, SYSTEM, MESSAGES and GRAPH will be displayed in the softkey line. 1& ! ! A " C ! # [...]... softkey MEASUR The Z value will be taken over into the tool data register Repeat this sequence for every required tool B6 EMCO WINNC GE SERIES FANUC 21TB OPERATING SEQUENCES C: Operating Sequences Survey Operating Modes REF JOG In this operating mode the reference point will be approached With the KONV keys the slides can be traversed manually With reaching the reference point the actual position display... all programs will be printed Press the softkey EXEC C6 EMCO WINNC GE SERIES FANUC 21TB OPERATING SEQUENCES Program Run Start of a Part Program Program Influence Before starting a program the control and the machine must be ready for running the program Select the EDIT mode DRY RUN DRY RUN is used for testing programs The main spindle will not be switched on and all movements occur in rapid feed... coordinate zero point will be shifted from the machine zero M to the workpiece zero W The workpiece zero point can be shifted within a program with "G92 - Coordinate system setting" in any number At work often be done this with G10 -Data Setting More informations see in the command description Zero offset from machine zero point M to workpiece zero point W The Coordinate System The X coordinate lies in the... control by the slides approaching the "R" Required also after every power failure : N = Tool mount reference point Starting point for the measurement of the tools "N" lies at a suitable point on the tool holder system and is established by the machine manufacturer W = Workpiece zero point Starting point for the dimensions in the part program Can be freely established by the programmer and moved as desired... OPERATING SEQUENCES Input of the Gear Position [ XvI8ÃB@ÃAhpÃTr vrÃ! ÃUÃpÃ@H8P PAÃ P Q6S6H@U@SÃÃÃB@I@S6G B@6S 2 G6IBV6B@ (only with EMCO PC Turn 55) For that the machine runs the correct spindle speed, the selected gear (belt) position of the machine has to be entered in EMCO WinNC %ÃÃÃI 2Ã! QSPBS6HÃQ6UC È 2Ã@I 3ÃÃf PTÃ ÈÃÃU Press the key Press the key multiple, until the setting... Move the cursor on the input field GEAR and enter the corresponding gear position 1 gear position 1 120 - 2000 U/min 2 gear position 2 280 - 4000 U/min Setting of Language and Workpiece Directory Press the key Press the key multiple, until the setting page (PARAMETER GENERAL) will be displayed Workpiece Directory In the workpiece directory the CNC programs created by the operator will be stored The... max 8 characters, no drives or pathes Not existing directories will be created Active Language Selection from installed languages, the selected language will be activates with restart of the software Enter the language sign in the input field LANGUAGE EN for English FR for French C3 DT for German SP for Spanish EMCO WINNC GE SERIES FANUC 21TB OPERATING SEQUENCES Program Input Part programs and... the EDIT mode Call Up a Program Change into EDIT mode Press the key With the softkey DIR the existing programs will be displayed Enter program number O Its don´t be allowed to use the program numbers from 9500 because there are reserved for internal aims New program: Press the key Existing program: Press the softkey O SRH Input of a block Block number (not necessary) Example: 1 word 2 word... part program Reference points in the working area B1 BASICS EMCO WINNC GE SERIES FANUC 21TB Zero Offset 0 With EMCO lathes the machine zero "M" lies on the rotating axis and on the end face of the spindle flange This position is unsuitable as a starting point for dimensioning With the so-called zero offset the coordinate system can be moved to a suitable point in the working area of the machine : The offset... aktiv G commands will be displayed If the program block is aktivated SBL will be displayed in the first line on the screen Press the key the key Continue the program with the key M00 After M00 (programmed stop) in the program the program will be stopped Continue the program with The positions will be shown enlarged at the screen M01 If OPT STOP is active, (display OPT in the first line of the screen) . Optical Presetting Device B5 Tool Data Measuring with Scratching B6 C: Operating Sequences Survey Operating Modes C1 Approach the Reference point C2 Input of the Gear Position C3 Setting of Language. the current position PROG Program functions OFSET SETTING . Setting and display of offset values, tool and wear data, varia- bles SYSTEM Setting and display of parameter and display of diagnostic. D37 G92 Spindle Speed Limit D37 G92 Coordinate System Setting D37 G94 Feed Rate in Minutes D38 G95 Feed Rate in Revolutions D38 G96 Constant Cutting Speed D38 G97 Constant Rotational Speed D38 EMCO