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Centrifugal Pumps Design application ppt

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  • Contents

  • Preface

  • Part 1: Elements of Pump Design

    • 1 Introduction

      • System Analysis for Pump Selection

      • Differential Head Required

      • NPSHA

      • Shape of Head Capacity Curve

      • Pump Speed

      • Liquid Characteristics

      • Viscosity

      • Specific Gravit

      • Construction

      • Pump Selection

    • 2 Specific Speed and Modeling Laws

      • Definition of Pump Specific Speed and Suction Specific Speed

      • The Affinity Law

      • Specific Speed Charts

      • Correction for Impeller Trim

      • Model Law

      • Factoring Laws

    • 3 Impeller Design

      • Impeller Layout

      • Design Suggestions

    • 4 General Pump Design

      • Performance Chart

    • 5 Volute Design

      • Types of Volute Designs

      • General Design Considerations

    • 6 Design of Multi-Stage Casing

      • General Considerations in Crossover Design

      • Specific Crossover Designs

      • Crossovers with Radial Diffusing Sections

      • Crossovers with Diagonal Diffusing Sections

      • Mechanical Suggestions

    • 7 Double-Suction Pumps and Side-Suction Design

      • Double-Suction Pump Design

      • Side Suction and Suction Nozzle Layout

    • 8 NPSH

      • Establishing NPSHA

      • Predicting NPSHR

      • Moderate Speed Pumps

      • Influence of Suction Specific Speed (N[sub(ss)]

      • High Speed Pumps

      • Suction Piping

      • Effect of Viscosity

  • Part 2: Applications

    • 9 Vertical Pumps

      • Design Features

      • Pump Vibration

    • 10 Pipeline, Waterflood, anil CO[sub(2)] Pumps

      • Pipeline Pumps

      • Waterflood Pumps

      • CO[sub(2)] Pumps

    • 11 High Speed Pumps

      • History and Description of an Unconventional Pump Type

      • Terminology

      • Partial Emission Formulae

      • Specific Speed

      • Suction Specific Speed

      • Inducers

      • Partial Emission Design Evolution

      • Design Configuration Options

      • Other High-Speed Considerations

    • 12 Double-Case Pumps

      • Configurations

      • Design Feature

      • Double-Case Pump Rotordynamic Analysis

      • Comparison of Diffuser Casings with Volute Casings

    • 13 Slurry Pumps

      • Slurry Abrasivity

      • Pump Materials to Resist Abrasive Wear

      • Slurry Pump Types

      • Specific Speed and Wear

      • Areas of Wear

    • 14 Hydraulic Power Recovery Turbines

      • Selection Process

      • Turbine Performance Prediction

      • Optimizing and Adjusting Performance Characteristics

      • Design Features (Hydraulic and Mechanical)

      • Operating Considerations

      • Performance Testing

      • Operation and Control Equipment

    • 15 Chemical Pumps-Metallic and Nonmetatlic

      • ANSI Pumps

      • General Construction

      • Casing Covers

      • Frame

      • Bearing Housing

      • Bedplates

      • Other Types of Chemical Pumps

      • Nonmetallic Pumps

      • General Construction of Nonmetallic Pumps

      • Nonmetalic Immersion Sump Pumps

      • Processes

  • Part 3: Mechenical Design

    • 16 Shaft Degin and Axial Thrust

      • Shaft Design

      • Axial Thrust

    • 17 Mechanical Seals

      • Theory of Operation

      • Design Fundamentals

      • Seal Leakage

      • Seal Wear

      • Classification of Seals by Arrangement

      • Classification of Seals by Design

      • Materials of Construction

      • Mating Ring Designs

      • Adaptive Hardware

      • Upstream Pumping

      • Mechanical Seals for Chemical Service

      • Mechanical Seals for Refinery Service

      • Typical Applications

      • Light Hydrocarbon Service

      • Mechanical Seal Installation and Troubleshootin

    • 18 Vibration and Noise in Pumps

      • Introduction

      • Sources of Pump Noise

      • Causes of Vibrations

      • Rotordynamic Analysis

      • Diagnosis of Pump Vibration Problems

      • Appendix

      • Acoustic Velocity of Liquids

  • Part 4: Extending Pump Life

    • 19 Alignment

      • Definitions

      • Why Bother With Precise Alignment?

      • Causes of Misalignment

      • Pre-Alignment Steps

      • Methods of Primary Alignment Measurement

      • Methods of Calculating Alignment Movements

      • Jig Posts

      • Numerical Examples

      • Thermal Growth

    • 20 Rolling Element Bearings and Lubrication

      • Friction Torque

      • Function of the Lubricant

      • Oil Versus Grease

      • Oil Characteristics

      • General Lubricant Considerations

      • Application Limits for Greases

      • Life-Time Lubricated, "Sealed" Bearings

      • Oil Viscosity Selection

      • Applications of Liquid Lubricants in Pumps

      • Oil Bath Lubrication

      • Drip Feed Lubrication

      • Forced Feed Circulation

      • Oil Mist Lubrication

      • Selecting Rolling Element Bearings for Reduced Failure Risk

      • Magnetic Shaft Seals in the Lubrication Environment

    • 21 Mechanical Seal Reliability

      • Failure Analysis

      • Seal Hardware Failures

      • Seal Failures from Installation Problems

      • Seal Failures Related to Pump Hardware

      • Seal Failures Caused by Pump Repair and installation

      • Seal Failures Caused by Pump Operation

      • Reliability

  • Index

    • A

    • B

    • C

    • D

    • E

    • F

    • G

    • H

    • I

    • L

    • M

    • N

    • P

    • R

    • S

    • T

    • U

    • V

    • W

Nội dung

[...]... experience of the authors and contributors Robert R, Ross xii CENTRIFUGAL PUMPS Design & application Second Edition Second Edition This page intentiTonally left blank Part 1 Elements of Pump Design This page intentiTonally left blank 1 Introduction System Analysis for Pump Selection Before a pump can be selected or a prototype designed, the application must be clearly defined Whether a simple recirculation... conditions Figure 1-3 Continuously rising head capacity curve 5 6 Centrifugal Pumps: Design and Application Figure 1-4 Unstable or hooked head capacity curve ble or hooked curves (Figure 1-4) where the maximum developed head is at some flow greater than zero are undesirable in applications where multiple pumps operate in parallel In such applications, zero flow head may be less than system head, making... Maximum liquid viscosity for centrifugal pumps (from C.E Petersen, Marmac, "Engineering and System Design Considerations for Pump Systems and Viscous Service," presented at Pacific Energy Association, October 15, 1982) LIQUID SPECIFIC GRAVITY PD ETHANE 5 2I6 PSI 85 368 PSI CRUDE OIL WATER I.O 433 PSi Figure 1-7 Pressure vs specific gravity 10 Centrifugal Pumps: Design and Application Figure 1-8 Horsepower... simple and becomes the responsibility of the pump designer 2 Specific Speed and Modeling Laws Specific speed and suction specific speed are very useful parameters for engineers involved in centrifugal pump design and/or application For the pump designer an intimate knowledge of the function of specific speed is the only road to successful pump design For the application or product engineer specific speed... comparing various pumps and selecting the most efficient and economical pumping equipment for his plant applications A theoretical knowledge of pump design and extensive experience in the application of pumps both indicate that the numerical values of specific speed are very critical In fact, a detailed study of specific speed will lead to the necessary design parameters for all types of pumps Definition... Gravity When pumping a nonviscous liquid, pumps will generate the same head uninfluenced by the specific gravity of the liquid Pressure will change with specific gravity and can be calculated from: ~.ff , Differential head (ft) x sp gr Differential pressure (psi) = — —¥~ 8 Centrifugal Pumps: Design and Application Figure 1-5 Viscous performance change Thus, pumps with a change in product density generating... specific speeds R0are 2-2 Specific speed and suction specific nomograph Specific Speed and Modeling Laws Figure 2-3 Efficiency for overhung process pumps Figure 2-4 Efficiency for single-stage double-suction pumps 17 18 Centrifugal Pumps: Design and Application Correction for Impeller Trim The affinity laws described earlier require correction when performance is being figured on an impeller diameter... techniques used in nonmetallic pump applications We had totally ignored the subject of mechanical seals, yet we fully recognized that a knowledge of seal fundamentals and theory of operation is essential to the pump designer and rotating equipment engineer Another major omission was the subject of vibration and noise in centrifugal pumps With today's high energy pumps operating at ever increasing speeds,... the pump is determined from the system head curve This is a graphical plot of the total static head and friction 3 4 Centrifugal Pumps: Design and Application Figure 1-1 System head curve losses for various flow rates For any desired flow rate, the head to be generated by the pump or pumps, can be read directly (Figures 1-1 and 1-2), NPSHA Net positive suction head available (NPSHA) is of extreme importance... pumps used in hydroelectric applications It states that two geometrically similar pumps working against the same head will have similar flow conditions (same velocities in every pump section) if they run at speeds inversely proportional to their size, and in that case their capacity will vary 20 Centrifugal Pumps: Design and Application with the square of their size This is easily understood if we realize . Incline-Mounted Pumps. Cav- vi ern Pumps, Mine Dewatering Pumps. Wet Pit Pumps. Water Supply Pumps. Con- denser Cooling Water Pumps. Cooling Tower Pumps. Flood Control Pumps. Transfer Pumps. . Ref- erences. Part2: Applications 111 9 Vertical Pumps 113 by Erik B, Fiske Configurations. Well Pumps. Wet Pit Pumps. Barrel-Mounted or Can-Mounted Pumps. Applications. Well Pumps. Water Well Pumps. . Barrel-Mounted or Can-Mounted Pumps. Condensate and Heater Drain Pumps. Process Pumps. Small Boiler Feed Pumps. Cryogenic Pumps. Loading Pumps. Pipeline Booster Pumps. Design Features. The Bowl

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