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Contents
Preface
Part 1: Elements of Pump Design
1 Introduction
System Analysis for Pump Selection
Differential Head Required
NPSHA
Shape of Head Capacity Curve
Pump Speed
Liquid Characteristics
Viscosity
Specific Gravit
Construction
Pump Selection
2 Specific Speed and Modeling Laws
Definition of Pump Specific Speed and Suction Specific Speed
The Affinity Law
Specific Speed Charts
Correction for Impeller Trim
Model Law
Factoring Laws
3 Impeller Design
Impeller Layout
Design Suggestions
4 General Pump Design
Performance Chart
5 Volute Design
Types of Volute Designs
General Design Considerations
6 Design of Multi-Stage Casing
General Considerations in Crossover Design
Specific Crossover Designs
Crossovers with Radial Diffusing Sections
Crossovers with Diagonal Diffusing Sections
Mechanical Suggestions
7 Double-Suction Pumps and Side-Suction Design
Double-Suction Pump Design
Side Suction and Suction Nozzle Layout
8 NPSH
Establishing NPSHA
Predicting NPSHR
Moderate Speed Pumps
Influence of Suction Specific Speed (N[sub(ss)]
High Speed Pumps
Suction Piping
Effect of Viscosity
Part 2: Applications
9 Vertical Pumps
Design Features
Pump Vibration
10 Pipeline, Waterflood, anil CO[sub(2)] Pumps
Pipeline Pumps
Waterflood Pumps
CO[sub(2)] Pumps
11 High Speed Pumps
History and Description of an Unconventional Pump Type
Terminology
Partial Emission Formulae
Specific Speed
Suction Specific Speed
Inducers
Partial Emission Design Evolution
Design Configuration Options
Other High-Speed Considerations
12 Double-Case Pumps
Configurations
Design Feature
Double-Case Pump Rotordynamic Analysis
Comparison of Diffuser Casings with Volute Casings
13 Slurry Pumps
Slurry Abrasivity
Pump Materials to Resist Abrasive Wear
Slurry Pump Types
Specific Speed and Wear
Areas of Wear
14 Hydraulic Power Recovery Turbines
Selection Process
Turbine Performance Prediction
Optimizing and Adjusting Performance Characteristics
Design Features (Hydraulic and Mechanical)
Operating Considerations
Performance Testing
Operation and Control Equipment
15 Chemical Pumps-Metallic and Nonmetatlic
ANSI Pumps
General Construction
Casing Covers
Frame
Bearing Housing
Bedplates
Other Types of Chemical Pumps
Nonmetallic Pumps
General Construction of Nonmetallic Pumps
Nonmetalic Immersion Sump Pumps
Processes
Part 3: Mechenical Design
16 Shaft Degin and Axial Thrust
Shaft Design
Axial Thrust
17 Mechanical Seals
Theory of Operation
Design Fundamentals
Seal Leakage
Seal Wear
Classification of Seals by Arrangement
Classification of Seals by Design
Materials of Construction
Mating Ring Designs
Adaptive Hardware
Upstream Pumping
Mechanical Seals for Chemical Service
Mechanical Seals for Refinery Service
Typical Applications
Light Hydrocarbon Service
Mechanical Seal Installation and Troubleshootin
18 Vibration and Noise in Pumps
Introduction
Sources of Pump Noise
Causes of Vibrations
Rotordynamic Analysis
Diagnosis of Pump Vibration Problems
Appendix
Acoustic Velocity of Liquids
Part 4: Extending Pump Life
19 Alignment
Definitions
Why Bother With Precise Alignment?
Causes of Misalignment
Pre-Alignment Steps
Methods of Primary Alignment Measurement
Methods of Calculating Alignment Movements
Jig Posts
Numerical Examples
Thermal Growth
20 Rolling Element Bearings and Lubrication
Friction Torque
Function of the Lubricant
Oil Versus Grease
Oil Characteristics
General Lubricant Considerations
Application Limits for Greases
Life-Time Lubricated, "Sealed" Bearings
Oil Viscosity Selection
Applications of Liquid Lubricants in Pumps
Oil Bath Lubrication
Drip Feed Lubrication
Forced Feed Circulation
Oil Mist Lubrication
Selecting Rolling Element Bearings for Reduced Failure Risk
Magnetic Shaft Seals in the Lubrication Environment
21 Mechanical Seal Reliability
Failure Analysis
Seal Hardware Failures
Seal Failures from Installation Problems
Seal Failures Related to Pump Hardware
Seal Failures Caused by Pump Repair and installation
Seal Failures Caused by Pump Operation
Reliability
Index
A
B
C
D
E
F
G
H
I
L
M
N
P
R
S
T
U
V
W
Nội dung
[...]... experience of the authors and contributors Robert R, Ross xii CENTRIFUGAL PUMPSDesign & application Second Edition Second Edition This page intentiTonally left blank Part 1 Elements of Pump Design This page intentiTonally left blank 1 Introduction System Analysis for Pump Selection Before a pump can be selected or a prototype designed, the application must be clearly defined Whether a simple recirculation... conditions Figure 1-3 Continuously rising head capacity curve 5 6 Centrifugal Pumps: Design and Application Figure 1-4 Unstable or hooked head capacity curve ble or hooked curves (Figure 1-4) where the maximum developed head is at some flow greater than zero are undesirable in applications where multiple pumps operate in parallel In such applications, zero flow head may be less than system head, making... Maximum liquid viscosity for centrifugalpumps (from C.E Petersen, Marmac, "Engineering and System Design Considerations for Pump Systems and Viscous Service," presented at Pacific Energy Association, October 15, 1982) LIQUID SPECIFIC GRAVITY PD ETHANE 5 2I6 PSI 85 368 PSI CRUDE OIL WATER I.O 433 PSi Figure 1-7 Pressure vs specific gravity 10 Centrifugal Pumps: Design and Application Figure 1-8 Horsepower... simple and becomes the responsibility of the pump designer 2 Specific Speed and Modeling Laws Specific speed and suction specific speed are very useful parameters for engineers involved in centrifugal pump design and/or application For the pump designer an intimate knowledge of the function of specific speed is the only road to successful pump design For the application or product engineer specific speed... comparing various pumps and selecting the most efficient and economical pumping equipment for his plant applications A theoretical knowledge of pump design and extensive experience in the application of pumps both indicate that the numerical values of specific speed are very critical In fact, a detailed study of specific speed will lead to the necessary design parameters for all types of pumps Definition... Gravity When pumping a nonviscous liquid, pumps will generate the same head uninfluenced by the specific gravity of the liquid Pressure will change with specific gravity and can be calculated from: ~.ff , Differential head (ft) x sp gr Differential pressure (psi) = — —¥~ 8 Centrifugal Pumps: Design and Application Figure 1-5 Viscous performance change Thus, pumps with a change in product density generating... specific speeds R0are 2-2 Specific speed and suction specific nomograph Specific Speed and Modeling Laws Figure 2-3 Efficiency for overhung process pumps Figure 2-4 Efficiency for single-stage double-suction pumps 17 18 Centrifugal Pumps: Design and Application Correction for Impeller Trim The affinity laws described earlier require correction when performance is being figured on an impeller diameter... techniques used in nonmetallic pump applications We had totally ignored the subject of mechanical seals, yet we fully recognized that a knowledge of seal fundamentals and theory of operation is essential to the pump designer and rotating equipment engineer Another major omission was the subject of vibration and noise in centrifugal pumps With today's high energy pumps operating at ever increasing speeds,... the pump is determined from the system head curve This is a graphical plot of the total static head and friction 3 4 Centrifugal Pumps: Design and Application Figure 1-1 System head curve losses for various flow rates For any desired flow rate, the head to be generated by the pump or pumps, can be read directly (Figures 1-1 and 1-2), NPSHA Net positive suction head available (NPSHA) is of extreme importance... pumps used in hydroelectric applications It states that two geometrically similar pumps working against the same head will have similar flow conditions (same velocities in every pump section) if they run at speeds inversely proportional to their size, and in that case their capacity will vary 20 Centrifugal Pumps: Design and Application with the square of their size This is easily understood if we realize . Incline-Mounted Pumps. Cav- vi ern Pumps, Mine Dewatering Pumps. Wet Pit Pumps. Water Supply Pumps. Con- denser Cooling Water Pumps. Cooling Tower Pumps. Flood Control Pumps. Transfer Pumps. . Ref- erences. Part2: Applications 111 9 Vertical Pumps 113 by Erik B, Fiske Configurations. Well Pumps. Wet Pit Pumps. Barrel-Mounted or Can-Mounted Pumps. Applications. Well Pumps. Water Well Pumps. . Barrel-Mounted or Can-Mounted Pumps. Condensate and Heater Drain Pumps. Process Pumps. Small Boiler Feed Pumps. Cryogenic Pumps. Loading Pumps. Pipeline Booster Pumps. Design Features. The Bowl