promag33 Electromagnetic FlowMeasuring System Operating Manual Hauser+End ress Nothingbeatsknow-how BA009D/06/en/04.99 No.50063718 CV5.0 Validasofsoftwareversion V3.01.XX (amplifier) V2.04.XX (communication) BriefOperating Instructions With the followinginstructions, youmayconfigure your measuring instrumentquickly and easily: Safetyinstructions→seepage5 ↓ Mounting andelectricalconnection •Μουντινγ→σεεπαγε9 •Ελεχτριχαλχοννεχτιονσ→σεεπαγε21 ↓ Commissioning→seepage34 ↓ Operation→seepage35 ff. ↓ Display configuration •Λανγυαγε→σεεπαγε68 •Χοντραστ→σεεπαγε68 •Ασσιγνλινε 1→σεεπαγε67 •Ασσιγνλινε 2→σεεπαγε67 •Νυµβεροφδεχιµαλδιγιτσ→σεεπαγε68 continued: next column ba0 09y 83 Engineeringunits→seepage47ff. ↓ Configurationofoutputs Currentoutput •Φυλλσχαλεϖαλυεσ→σεεπαγε49,51 •Χυρρεντσπαν→σεεπαγε51 Pulse/ Frequencyoutput •Οπερατιονµοδε→σεεπαγε53 •Πυλσεϖαλυε→σεεπαγε53 •Πυλσεωιδτη→σεεπαγε53 •Φυλλσχαλεφρεθυενχψ→σεεπαγε54 •Φυλλσχαλεϖαλυε→σεεπαγε55 •Ουτπυτ σιγναλ→σεεπαγε56 ↓ Relayoutputs→seepage58ff. ↓ Morecomplexapplications require programming ofadditionalfunctions. Theappropriatekeyworksandcross- referencesare foundonthefollowingpages: •Φυνχτιονσατ αΓλανχε→σεεπαγε117 •Ινδεξ→σεεπαγε121 •Οπερατινγµατριξ→σεεπαγε37 ↓ Foroptimummeasuringresults •Χρεεπσυππρεσσιον→σεεπαγε72 •ΕµπτψΠιπε∆ετεχτιον→σεεπαγε73 Promag 33 2Endress+Hauser Contents 1Safety Instructions 5 1.1Correct usage 5 1.2Dangersand notes 5 1.3Personnel for installation, start-upand operation 6 1.4Repairsand dangerous substances 6 1.5Technicalimprovements 6 2InstrumentIdentification 7 3Mountingand Installation 9 3.1Transportinstructions(DN≥350/14") 9 3.2Mounting location 10 3.3Mounting position 12 3.4Nominaldiameterand flowrate 13 3.5Adapters 14 3.6Mounting Promag Asensor 15 3.7Mounting Promag H sensor 16 3.8Mounting Promag F sensor 17 3.9Turning the transmitter housing and localdisplay 19 3.10Mounting the transmitter (remoteversion)20 4ElectricalConnection. .21 4.1Degree of protection 21 4.2Connecting the transmitter 22 4.3Connecting the cable ofthe remote version 25 4.4Cablespecifications 27 4.5Potential equalisation 28 4.6Connecting E+HRackbus and Rackbus RS485 30 4.7Connecting HART Communicator 33 4.8Connecting CommuboxFXA191(Commuwin IIsoftware) 334.9Commissioning 34 5DisplayandOperation. .35 5.1Display and operatingelements 355.2Operation(operating matrix) 365.3Operatingexample 395.4Operationwiththe HARTprotocol 405.5OperatingRackbusRS485 42 6Description of Functions .47 7Trouble-shooting, Maintenance and Repairs .85 7.1Response of the measuring system on faultsor alarm 85 7.2Trouble-shootingandremedy 87 7.3Error, alarmand statusmessages 90 7.4Replacing the measuring electrodes.94 7.5Replacing the transmitterelectronics.96 7.6Replacing the fuse 97 7.7Repairs 97 7.8Spare parts 97 7.9Maintenance 97 8Dimensions .99 8.1DimensionsPromag 33A 99 8.2DimensionsPromag 33H 102 8.3DimensionsPromag 33F (DN 15 300) 104 8.4DimensionsPromag 33F (DN 350 2000) 105 9Technical Data 107 10Functionsat aGlance 117 11Index 121 Promag 33 Endress+Hauser3 RegisteredTrademarks KALREZ®,VITON®andTEFLON®RegisteredtrademarksofE.I.DuPontdeNemours&Co.,Wilmington,USATRI-CLAMP®, HASTELLOY®RegisteredtrademarksofLadish& Co.,Inc.,Kenosha,USA Promag 33 4Endress+Hauser 1SafetyInstructions 1.1Correctusage •ΤηεΠροµαγ 33 µεασυρινγ σψστεµισονλψτοβε υσεδ φορ µεασυρινγ τηε φλοωοφ conductive fluids.Most liquids canbe measured provided they havea minimum conductivity of≥5µS/cm,e.g. –acids,alkalis,pastes,pulps, –drinking water,wastewater,sewagesludge, –milk, beer, wine,mineral water,yoghurt, molasses, etc. Aminimumconductivity of≥20µS/cmisrequiredfor measuring demineralised water. •Τηεµανυφαχτυρερ ασσυµεσ νολιαβιλιτψ φορ δαµαγε χαυσεδβψινχορρεχτ υσε οφ τηε instrument. •Ινστρυµεντσ ωηιχη αρε υσεδ ιντηε εξπλοσιον ηαζαρδουσ αρεα αρε συππλιεδ ωιτηα separate“Ex documentation”,whichisanintegral partofthisOperating Manual. Theinstructions andconnectedloadsprovided inthissupplementmust absolutely be observed. Anappropriateicon isshown on the front ofthisdocumentaccording to the approvalgivenand the testcenter(fEurope,hUSA,gCanada). 1.2Dangersand notes Allinstrumentsare designedto meet state-of-the-artsafetyrequirements, havebeen tested,and haveleft the factory inan operationalperfectlysafecondition. Thedeviceswere developedaccordingto EN61010“ProtectionMeasures for Electronic Equipment for Measurement, Control, Regulationand Laboratory Procedures”. Ahazardous situation may occurif the flowmeterisnot used for the purpose it was designedfor or isused incorrectly.Pleasecarefullynotethe information provided in thisOperating Manual indicatedbythe followingpictograms: Warning! A“warning”indicates actions or procedures which,ifnot performed correctly,may leadto personalinjury or a safetyhazard. Pleasestrictly observe the instructions supplied and proceedcarefully. Caution! A“caution”indicates actionsorprocedures which,if not performed correctly, may leadto faulty operations or the destruction of the instrument. Pleasestrictly observe the respectiveinstructions. Note! A“note” indicates actions or procedures which,ifnot performed correctly,mayindirectlyaffect operations or leadto an unexpectedinstrumentresponse. Warning! Caution!Note! Promag 331 SafetyInstructions Endress+Hauser5 1.3Personnel for installation,start-up and operation •Μουντινγ,ελεχτριχαλ ινσταλλατιον,σταρτ−υπ ανδ µαιντενανχεοφ τηε ινστρυµεντµαψ onlybe carried out bytrainedpersonnelauthorisedby the operatorofthe facility. Personnelmust absolutely and withoutfailread andunderstand thisOperating Manualbefore carryingout its instructions. •Τηεινστρυµεντµαψ ονλψβε οπερατεδ βψ περσοννελωηο αρε αυτηορισεδ ανδ τραινεδ bythe operatorof the facility.Allinstructionsinthis manualare to be observed withoutfail. •Ωιτη σπεχιαλφλυιδσ,ινχλ. τηοσε υσεδ φορ χλεανινγ,Ε+Ηωιλλβε πλεασεδτο συππλψ information concerningthe chemicalresistancepropertiesofwetted parts. •Ωηεν ωελδινγ τηε πιπινγ, τηε ωελδινγ µαχηινερψµυστ νοτ βε γρουνδεδτηρουγη the Promag. •Τηεινσταλλερηασ το µακε συρε τηατ τηε µεασυρινγσψστεµ ισ χορρεχτλψ ωιρεδ υπ accordingtothe wiring diagrams.Themeasuringsystem is to begrounded. •Πλεασεοβσερϖεαλλπροϖισιονσ ϖαλιδ φορ ψουρ χουντρψανδπερταινινγτοτηε οπενινγ and repairing of electricaldevices. 1.4Repairs anddangeroussubstances The following procedures mustbe carried out before a Promag 33is sent to Endress+Hauser for repair: •Ανοτεµυσταλωαψσβε ενχλοσεδ ωιτητηε ινστρυµεντ,χονταινινγα δεσχριπτιον οφ τηε fault, the application, and the chemicaland physical propertiesofthe product being measured. •Ρεµοϖε αλλρεσιδυεωηιχη µαψ βεπρεσεντ. Παψσπεχιαλαττεντιοντο τηε γασκετ groovesand creviceswhere fluidmay be present. Thisisespeciallyimportantif the fluidisdangerous to health,e.g. corrosive,carcinogenic,radioactive,etc. •Νο ινστρυµεντσηουλδ βε ρετυρνεδ ωιτηουταλλ δανγερουσ µατεριαλ βεινγ removed first (e.g.inscratchesor diffused through plastic). Incompletecleaningof the instrumentmay resultinwaste disposalor causeharmto personnel(burns,etc). Any costsarising from this willbe chargedtothe operatorof the instrument. 1.5Technical improvements The manufacturerreservesthe right to modify technicaldatawithoutprior notice.Your localE+HSalesOffice willsupply you withallcurrent information and anyupdates tothisOperating Manual. Danger ofelectricalshock! With the housing cover removed, protectionagainstaccidentalcontactisno longerpresent.Warni ng! 1Safety InstructionsPromag 33 6Endress+Hauser 2InstrumentIdentification An overviewof the completePromag 33measuring systemisshown below. Thetechnicalspecifications are stampedon the nameplate and contain the following information: Pat.219,725 UK (EP)Pat.4,704,908 USPat.4,382,387USPat.208 4740UK OrderCode: Ser.No.: ENDRESS+HAUSER PROMAG 2X123456 33FT50-AD1AA12A21F 85-260VAC 50-60Hz EPD/MSÜ ECC 5P-CALI-OUT(HART),FREQ-OUTSONDERPRODUKTE 33 15VA/W IP67 i ba009y03 Ordercode / Serialnumber Definitioncode:seespecifications on orderconfirmation Powerconsumption 15 VA/ W Ingress protection(IP67) Powersupply/ frequency 85 260VAC (50 60Hz) Additionalinformation –EPD/MSÜ: withEmptyPipeDetection–ECC:withElectrodeCleaningCircuitry–5P-CAL:with5-pointcalibration Outputs I-OUT: withcurrentoutput(HART)FREQ-OUT:withpulse/frequencyoutput Specialproducts Additionalinformation, specifications Promag 33transmitter PromagA PromagH PromagF Sensors (see next page) RemoteversionCompactversi on (exampleforPromagH) Fig. 1Promag33 transmitterTypicalnameplatespecifications(example) Promag 332 Instrument Identification Endress+Hauser7 Pat.US4,382,3874,704,908Pat.UKEP219,7252,084,740 TMmax.: Pat.US5,323,1565,351,554 Ser.No.:OrderCode:K- factor:Werkstoffe:Materials: ENDRESS+HAUSERPROMAGH2 8-03 33HP1H- ACABA53A21F2X 123456 0.5328/- 5DN100 /4" TUBE/ROHR:OD/SMS/JIS/ISOPFA1.4435E PDM 150°CIP 67EPD/MSÜFS ECCSONDERPRODUKTE Pat.US4,382,3874,704,908Pat.U K2084740219,725(EP) Materials:Werkstoffe: OrderCode: Ser.No.: K-factor: TM:max. ENDRESS+HAUSER PROMAGF 2X123456 33FH4H-DD1BA43A21A 0.5328/-5 DN400DINPN10 HG1.4435 120°C EPD/MSÜR/BFS SONDERPRODUKTE IP67 i i Pat.219,725UK (EP)Pat.2084740UKPat.4,704,908USPat.4,382,387USMaterials:Werkstoffe:Ser.No.:K-factor:TM:max. PROMAGAOrderCode:ENDRESS+ HAUSER 2X12345633AT2 5- AH1BA41A21F0 .5328/-5DN81.4435PN40PFAHAST-CV130°CEPD/MSÜR/BFSECCSONDERPRODUKTE IP67 i ®3 ba009y04 PromagA,H andF sensors PromagA(DN2 25)Promag H(DN 25 100) PromagF(15 2000)(DN 15 300) Ordercode / Serialnumber Definitioncode:seespecifications on orderconfirmation Calibration factor/ Zeropoint 0.5328/ –5 Nominal diameter(DN 400) Pressurerating(DIN PN10bar) Materials –Lining:hardrubber (HG) –Measuringelectrodes: stainlesssteel 1.4435 Ingress protection(IP67) Max.fluidtemperature(120°C) Additionalinformation –EPD/MSÜ: withEmptyPipeDetection –R/B: withreferenceelectrode –FS:remote version(seepage20) Special product Additionalinformation, specifications Fig. 2PromagA,H andF sensorsTypicalnameplatespecifications(example) 2Instrument IdentificationPromag 33 8Endress+Hauser 3MountingandInstallation Warning! •Τηεινστρυχτιονσγιϖενιντηισ σεχτιον αρε τοβε οβσερϖεδ ατ αλλτιµεσ ινορδερ το ensure safe and reliable operation of the measuringsystem. •Φορεξπλοσιον προτεχτεδ ινστρυµεντστηε µουντινγ ρεγυλατιονσανδ τηε τεχηνιχαλ data may differ from those stated here. Pleaserefer tothe Ex supplementof this OperatingManualfor additionalinformation. 3.1Transportinstructions(DN ≥ 350/14") Thepipe lining on the flangesis protected bydisks to prevent damage when transportingtothe measuring point.Theseare tobe removed wheninstalling. Instruments are to betransported inthe containers they are delivered in. Transportingto the measuringpoint •Τηεσενσορµυστνοτ βε λιφτεδβψτηε transmitterhousing! •Υσε ονλψτηε γριπσον τηε φλανγεφορ lifting out andmountingthe sensorin the piping(from DN 350or 14"). Caution! Thesensor must not be liftedbythe metalcasing usinga forklifttruck! Thiscanbucklethe casing and so damagethe internal magneticcoils. Baseandsupports Thesensor istobe mountedon a base which is sufficiently strong enoughtowithstandits weight.Caution!Do not supportthe sensorbythe sheetcasing.Thecasingmay be dented andso damage the magnetic coils insidethe sensor. Warning! Caution! Caution! ba0 09y 07 Correct!Incorrect! Fig. 3 Transport instructionsforlarge diametersensors(DN≥350) ba009y08 Correct! Incorrect!Fig.4Theproperwaytosupport largediameter sensors(DN≥350) Promag 333 Mountingand Installation Endress+Hauser9 3.2Mountinglocation Correct measurement isonlypossible whenthe pipeis full. The following locationsshould therefore beavoided: •Νο ινσταλλατιον ατ τηε ηιγηεστποιντ (airaccumulation). •Νο ινσταλλατιον ιµµεδιατελψβεφορε an open pipeoutletina downward line. The alternativeinstallation,however, enablescorrect measurement. Partly filledpipes For inclines a mounting similartoa drain shouldbe adopted. Addedsecurityis offeredby EmptyPipe Detectioninorder to detect emptyor partly filled pipes(see page73). Note! Danger of solids accumulation! Do not mount the sensoratthe lowest pointofthe drain.Acleaning valve shouldalsobe installed.DownwardpipeWith the installationsuggestedopposite,partialvacuumisavoidedeven withadownward pipe>5 mlong(siphon, ventvalvedownstream of the sensor). h2x DN≥ alternatively ba0 09y 13 Fig. 5 Mountinglocation ≥5ξ∆Ν ≥2 ξ∆Ν ba009y14 Fig.6Mountingwitha partlyfilledpipe >5m ba009y15 VentingvalveFig.7Installationdownwardpipe Note! 3Mountingand InstallationPromag 33 10Endress+Hauser Installationofpumps Do not mount the sensorson the suction side of pumps.Thisprevents lowpressure and therefore possible damage to the liningof the measuring tube. Informationon the resistance tovacuum of the flowmeterliningcanbe found on page115. Pulsedampers shouldbe installed whenusingreciprocal,diaphragmor peristalticpumps. Vibration Thepipingbefore and after the sensor shouldbe securelyfastened if there isexcessivevibration. Informationon shockand vibration resistanceisfound on page110. Caution! Excessivevibration necessitates separatemountingof the sensor and transmitter(see pages20,109). Mechanicalsupportof the sensor is recommendedfor freeruns of piping over 10mlong. Caution! ba0 09y 16 Fig. 8 Installation ofpumps > 10m ba009y11 Fig. 9Waysto avoidvibrations Promag 333 Mountingand Installation Endress+Hauser11 [...]... used Potentialequalisation for some special casesis describedbelow: 28Endress+Hauser pipeswithcathodicprotection Potentialequalisationforlined 26Fig 27 Potential equalisationfor lined pipes does notbethat thefree installationare tobeba0 operationalreasons,thetightening torque 09y (Fig.27) Ensure that componentsmm2) the piping areobserved measuringunit Ensure fluidcannotbe potential-free must potential... αµβιενττεµπερατυρε purposeon°Χιφτηε Note! 4Electrical ConnectionPromag 33 4.5Potentialequalisation The sensorand the fluidmust have roughly the same electricalpotentialto ensure that measurementis accurate 1 and no galvaniccorrosion takesplace at the electrode Normally the reference electrode inthe sensoror the metalpipe ensures that the potentials are equalised 22 Referenceelectrodes: •ΠροµαγΑ: alwayswith... 27Fig 28 09y Potentialequalisationwithplastic ba0 orlinedpipings Equalisingcurrents inungroundedmetal pipes/ Groundinginanarea withsevereinterference Endress+Hauser29 Thefluidmay be grounded.Inorder to potential withthe transmitterhousingto ground flangelinks and providetwo flange-toit isadvisable toto connectthem jointly compatibility(EMC)of the Promag 33, make the most ofthe electromagnetic Potentialequalisationwith... Fig.26 Position ofdifferentelectrodes inthemeasuringtube (Example:Promag33F) alwaysa metallicconnectionto the 09y fluid ba0 Ifthe referenceelectrode is correctlygroundedand the fluid flows through metallic, non-linedand grounded piping, then it issufficient to connectthe groundingterminal ofthe Promag 33 transmitterhousing to the potentialequalisation line inorder to prevent corrosion.Theconnectionwiththe... το φοοδ housing σεαλωιλλ 3.Weld thatthe removethe πιπινγ,τηε Note! the Promag everything positioned Caution! movingthe weldingσπρεαδ pipe isclean and •ΙφτηεThe pipe;make •Φορτηε PromagHsensorwith somespotweldsintotheisnot via χορρεχτλψεξεχυτεδ the sealis correctly recommendreιντηιν−ωαλλεδ Note! Promag 333 Mountingand Installation 3.8MountingPromagF sensor Thesensor ismounted betweenthe flangesofthe... flanges.Thesedisks are to beremoved justbefore mounting the sensor.Ensure that the liningon the flange is not damaged or removed Thesedisks mustremain inposition duringstorage Caution! 20 Fig 15 MountingPromag33F 09y ba0 Seals •Ιφτηε µεασυρινγ τυβε λινερισ µαδε οφ σοφτρυββερ ορΤεφλον (ΠΤΦΕ), α φλανγεσεαλ isnot required •Ωιτησοφτρυββερ λινινγτηε µατινγφλανγεσηουλδ ηαϖε α τηινφιλµ οφνον−χονδυχτιϖε sealinggreaseapplied... ontothe terminalcompartment 5.TightentheAllenscrewofthesafety grip securely 12 20DataADat aB21 2223 2425 28 2627 Note! Electricalconnectionforthe RackbusRS485 Note! If thebusisgroundedatbothsides, then potentialequalisationmustalsobepresent! Groundterminal 78Fig.32 busscreening 09y ba0 Settingthe terminationresistors Warning! Danger from electricalshock!Switch offpowersupplybeforeopeningthecover from . .99 8.1DimensionsPromag 33A 99 8.2DimensionsPromag 33H 102 8.3DimensionsPromag 33F (DN 15 300) 104 8.4DimensionsPromag 33F (DN 350 2000) 105 9Technical Data 107 10Functionsat aGlance 117 11Index. the transmitter 22 4.3Connecting the cable ofthe remote version 25 4.4Cablespecifications 27 4.5Potential equalisation 28 4.6Connecting E+HRackbus and Rackbus RS485 30 4.7Connecting HART Communicator. (EP)Pat.4,704,908 USPat.4,382,387USPat.208 4740UK OrderCode: Ser.No.: ENDRESS+HAUSER PROMAG 2X123456 33FT50-AD1AA12A21F 85-260VAC 50-60Hz EPD/MSÜ ECC 5P-CALI-OUT(HART),FREQ-OUTSONDERPRODUKTE 33 15VA/W IP67 i ba009y03 Ordercode