Chi tiết máy là gì? Dấu hiệu để nhận biết chi tiết máy là phần tử có cấu tạo hoàn chỉnh và không thể tháo rời ra được hơn nữa. – Các chi tiết máy sau khi gia công xong cần được lắp ghép với nhau theo một cách nào đó để tạo thành sản phẩm hoàn chỉnh. – Các chi tiết máy được lắp ghép với nhau như sau: Các chi tiết máy được ghép với nhau bằng mối ghép cố định và mối ghép động. + Mối ghép cố định là những mối ghép mà các chi tiết được ghép không có chuyển động tương đối với nhau. Gồm hai loại là mối ghép tháo được như ghép bằng vít, ren, then, chốt…và mối ghép không tháo được như ghép bằng đinh tán, bằng hàn. Mối ghép bằng đinh tán thường được dùng khi vật liệu tấm ghép không hàn được hoặc khó hàn, mối ghép phải chịu được nhiệt độ cao, chịu lực lớn và chấn động mạnh. Ứng dụng: soong, nồi, giàn cần trục,… + Mối ghép động là những mối ghép mà chi tiết được ghép có thể xoay, trượt, lăn và ăn khớp với nhau, các chi tiết có chuyển động tương đối với nhau.
Trang 1Mechanisms and Machine Components
Design CHAPTER 1: Mechanism
HOCHIMINH CITY UNIVERSITY OF TECHNOLOGY
AND EDUCATION
TS Phan Công Bình binhpc@hcmute.edu.vn binhpc.tpm@gmail.com
Theoretical contents
I Machines and Mechanisms
II Mobility or Degrees of freedom
of mechanisms
III Inversion of Mechanisms
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3
I Mechanisms
1 General
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1 General
1.1 Machinery parts
Machinery parts (elements) are basic mechanical parts and features used as the
building blocks of most machine
I Mechanisms
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1 General
1.2 Mechanical linkage
I Mechanisms
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A link is defined as a rigid body having one or more pairing elements which
connect it to other bodies for the purpose transmitting force or motion
1 General
1.2 Link
I Mechanisms
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Degrees of freedom (DOF) of mechanical system is the number of
independent parameters that define its configuration or state
Kinematic constraints: Are constraints between rigid bodies that
result in the decrease of the freedom of rigid body system
Kinematic pair: is a connection between two physical object that
imposes constraints on their relative movement
Classification of kinematic pair:
• Number of kinematic constraint
• Contact surface:
Higher pairs –point or line contact.
Lower pairs –surface contact.
1 General
1.3 Kinematic pair
I Mechanisms
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1 General
1.3 Kinematic pair
I Mechanisms
9
Kinematic chain is an assembly of rigid bodies connected by joints
to provide constrained (or desired) motion
1 General
1.3 Kinematic chain, mechanism and machine
I Mechanisms
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Mechanism:
Kinematic chain consists of 1 permanent link (Fixed link)
Input or drive link is provided motion to move (Input link)
Another link move follow Input link (follower)
1 General
1.3 Kinematic chain, mechanism and machine
I Mechanisms
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1 General
1.3 Kinematic chain, mechanism and machine
Application of four-bar mechanism
I Mechanisms
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Machine: One or multi mechanisms are assembled to transmit or transform energy
1 General
1.3 Kinematic chain, mechanism and machine
I Mechanisms
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2 Degree of freedom
I Mechanisms
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Definition:
An unrestrained rigid body in space has six degrees of freedom:
Z
X
Y
2 Degree of freedom
2.1 Space mechanism
- Three translating motion along
x, y and z axes
- Rotary motion around
x, y and z axes respectively
I Mechanisms
15
Coincide constraint:
• Constraint generated (when two stitches are linked by kinematic
couple) coincide with the available constraints of the joining linkage.
Ví dụ:
• 3 Coincide constraint
Translating z axis
Rotating x axis
Rotating y axis
2 Degree of freedom
2.1 Space mechanisms
I Mechanisms
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Redundancy constraint:
• Degree of freedom but redundancy
in kinematics
Example:
• Linkage CD - 3
→ Note: Constrain of dimension and
positions
2 Degree of freedom
2.1 Space mechanism
I Mechanisms
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Redundancy degree of freedom:
• Degree of freedom but unnecessary
in kinematics
Example:
• The roller rolls around its center
→ Note: Self motion without affecting the
movement of the other.
2 Degree of freedom
2.1 Space mechanism
I Mechanisms
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5
1
6 ( k th tr ) th
W n k p r r w
n: Number of kinematic link
pk: K constraint
rth: Redundancy constraint
rtr: Coincide constraint
wth: Redundancy of DOF
2 Degree of freedom
2.1 Space mechanism
I Mechanisms
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2 Degree of freedom
2.2 Planar mechanism
Definition :
• All of the relative motions of the rigid bodies are in one plane or in
parallel planes
Y
X
I Mechanisms
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3 ( 2 th ) w th
W n p p r
n: Number of kinematic link (số khâu động có thể di chuyển)
p4: Higher pairs (two degrees of freedom)
(tiếp xúc cung tròn vd: cam, con lăn, bánh răng…)
p5: Lower pairs (one degrees of freedom)
(tiếp xúc mặt: khớp bản lề xoay hoặc trượt tịnh tiến)
rth: Redundancy constraint (hình bình hành)
Wth: Redundancy degree of freedom (con lăn)
2 Degree of freedom
2.2 Planar mechanism
I Mechanisms
21
Q 1 : predict DOF of the given mechanism?
1
1
1
2
3
𝑛 = 3, 𝑃 = 4, 𝑃 = 0 𝑊 = 0
⇒ 𝑊 = 3.3 − 0 + 2.4 − 0 − 0 = 1
2 Degree of freedom
2.3 Problems
I Mechanisms
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Q 2 : predict DOF of the given mechanism?
𝑛 = 7, 𝑃 = 9 , 𝑃 = 1, 𝑊 = 1
⇒ 𝑊 = 3.7 − 2.9 + 1 − 1 = 1
2 Degree of freedom
2.3 Problems
I Mechanisms
1 2 3 4
5
6 7 2P5
P5
P5
P5
P5
P5
P5
P4
P5
Wth
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Q 3 : predict DOF of the given mechanism?
1 2
3 4 5
6 7
2
1
1
2
𝑛 = 7, 𝑃 = 10, 𝑃 = 0, 𝑊 = 0
𝑊 = 3.7 − 2.10 + 0 − 0 = 1
2 Degree of freedom
2.3 Problems
I Mechanisms
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Q 4 : predict DOF of the given mechanism?
5 1
1
1
𝑛 = 5, 𝑃 = 7, 𝑃 = 0 , 𝑊 = 0, 𝑟 = 0
𝑊 = 3.5 − 7.2 + 0 − 0 − 0 = 1
2 Degree of freedom
2.3 Problems
I Mechanisms
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Q 5 : predict DOF of the given mechanism?
𝑛 = 8, 𝑃 = 11, 𝑃 = 0 , 𝑊 = 0, 𝑟 = 0
𝑊 = 3.8 − 11.2 + 0 − 0 − 0 = 2
2 Degree of freedom
2.3 Problems
I Mechanisms
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Drive link (input link) connected to the fixed link by one or many
kinematic chains ( DOF = 0).
3 Principle of creating a mechanism
3.1 Definition
I Mechanisms
27
A chain have W=0 ( DOF = 0).
The simplest chain.
1.3 Classification of Atxua chains
Type 2 : 2 links - 3 joints
3 Principle of creating a mechanism
3.2 Atxua chains
I Mechanisms
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Type 3 : 4 links 6 joints
Type n : n link polygon
4
3 Principle of creating a mechanism
3.3 Classification of Atxua chains
I Mechanisms
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I Mechanisms
3 Principle of creating a mechanism
3.4 Principles for separating
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Replacing higher pair by lower pair P4 P5 :
A
B 2
1
B
A 1
3 Principle of creating a mechanism
3.4 Principles for separating
I Mechanisms
B
A
1
A
1
2
`
A
B
1
2
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Q 1 : Separating Atxua chain of the given mechanism
Atxua chain type 2 ( 2 x2’ ) Drive link 1
3 Principle of creating a mechanism
3 5 Problems
I Mechanisms
𝑛 = 2, 𝑃 = 2, 𝑃 = 1
𝑊 = 3𝑛 − 2𝑃 + 𝑃 = 1
2
1
2
2’
1P5
1P5
1P5 A
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Q 2 : Separating Atxua chain of the given mechanism.
𝑊 = 3.7 − 2.10 + 0 + 0 − 0 = 1
Tính theo tách Atxua 𝑊 = 1 + 0 + 0 + 0 = 1
3 Atxua chain type 2 Input link1
3 Principle of creating a mechanism
3.5 Problems
I Mechanisms
A
2’
4
5 6 7
3
2'
1
33
Q 3 : Separating Atxua chain of the given mechanism
𝑊 = 3.7 − 2.10 + 0 + 0 − 0 = 1
𝑊 = 1 + 0 = 1
3 Atxua chains type 2 Driving link 1
3 Principle of creating a mechanism
3.5 Problems
I Mechanisms
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Q 4 : Separating Atxua chain of the given mechanism
3 Principle of creating a mechanism
3.5 Problems
𝑛 = 6, 𝑃 = 8, 𝑃 = 1, 𝑟 = 0, 𝑊 = 0
𝑊 = 3.6 − 8.2 + 1 + 0 − 0 = 1
I Mechanisms
2
3
4
5
6
1
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Q 4
3 Principle of creating a mechanism
3.5 Problems
Atxua chain type 3 (3, 4 ,5,6) Atxua chain type 2 (2, 2
Input link 1
I Mechanisms
1
2
3
4
5
6 3P5
P5
P1
P2 2' 3P5
P5
O2ω2
W
P1
ω1
O1
P2
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Planar mechanism: All of the relative motions of rigid bodies are
in one plane or parallel planes
Four-bar Mechanism
II Mechanisms with lower pair
1 General
1.1 Definition
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Types of four-bar mechanism following those principle :
• Changing dimension of the links.
• Changing the fixed link.
1) Change dimension Four-bar mechanism
(Link 3 moves translate và D at infinity)
x
B
1
2 3 4
D∞ a) Slider-crank off-center mechanism
II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
4
3
2
1
A
B
C
D
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(b change 1 into fixed link)
ω1
A
v
B
C
3
D
d) Sin mechanism
(In c A translate to infinity)
B
C D 2 3
4 v
1 A
v
e) Elip mechanism
In b, A & D to infinity
II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
ω
A
1
4
ω1
B
C
4
1
3
39
II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
a) Four-bar mechanism
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II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
c) Slider-crank mechanism
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II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
b) Slider-crank off-center mechanism
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II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
d) Culit mechanism
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II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
e) Sin mechanism
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II Mechanisms with lower pair
1 General
1.2 Other types of four-bar mechanism
f) Elip mechanism
45
• Mechanism has 2 link rotate
Link 1 and link 3 rotate same clockwise
4
3 2
1
A
D
• Mechanism has 1 link rotate and 1 link shake (Crushed stone machine)
Link 1 rotate, link 5 swing
A
F
B
C D E
Đá
1
2
3 4
5
II Mechanisms with lower pair
1 General
1.3 Application of four-bar mechanism
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In four-bar mechanism, 1 link can rotate fully if total length of the shortest
link and the longest link ≤ total link of 2 rest links There are 3 cases:
• If the link connected the shortest link is fixed, the shortest link can rotate
and opposite link can swing
• If the shortest link is fixed, 2 connected fixed links can rotate
• If the link opposite the shortest link is fixed link, 2 link connecting fixed link
can swing and the shortest link rotates
=> Purpose: Confirm movement of links connecting fixed link
II Mechanisms with lower pair
2 Laws of mechanisms
2.1 Grahof’s law
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II Mechanisms with lower pair
2 Laws of mechanisms
2.1 Grahof’s law
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B
C
D
A
9,625"
7,187"
8,375"
2"
11,625
18,562
• Mechanism diagram
A
B
C D
8"
14"
47,5"
12"
76"
II Mechanisms with lower pair
2 Laws of mechanisms
2.1 Grahof’s law
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Transmission ratio mechanism
4
3
2
1
A
D
1 13 3
II Mechanisms with lower pair
2 Laws of mechanisms
2.2 Transmission ratio mechanism
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• Point at B
• ┴ AB
• Follow direction ω1
• VB = ω1.lAB
B
v
Vector vận tốc
Mechanism ABCD, ω1, ω3 BC cut AD at point P 1
13 3
Definition u
PA
II Mechanisms with lower pair
2 Laws of mechanisms
2.3 Villis’s law
F
1
2
3
4
αB
A B
C
D
αC vc
B
v
P
αC
αB E
Cos
Cos
B
c
AE
AB
DF
CD
1
13
3
u
51
Content of law:
Link BC divides link AD into 2 segments that inversely proportional to the angular
velcoity of 2 link connect link AD
Comment:
• When mechanism moves , P changes => PD
and PA change (
• If P out of AD => ω1 and ω3 have same
rotate clockwise.
• If P in AD => ω1 and ω3 have contrary
rotate
D A
1 13 3
/ /
1
BC AD P
PD PA AD u
PA PA
II Mechanisms with lower pair
2 Laws of mechanisms
2.3 Villis’s law
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