acecook vietnam joint stock company manufacturing system

VIETNAM NATIONAL UNIVERSITY HCM UNIVERSITY OF TECHNOLOGY SCHOOL OF INDUSTRIAL MANAGEMENT ACECOOK VIETNAM STOCK COMPANY MANUFACTURING SYSTEM 12/2020 JOINT 1.Giới thiệu Acecook: (1 trang-> 3-4 đoạn) 1.Công ty Nhật (50 năm kinh nghiệm)-> Việt Nam (25 năm hoạt động) 2.Lịch sử hình thành + Hoạt động: +25 phát triển (Được thành lập vào ngày 15/12/1993 thức vào hoạt động từ năm 1995-2020 kỉ niệm 25 năm) +Sản phẩm (phở) +Sản phẩm tạo nên thành công (Hảo Hảo) +Những sản phẩm mì phổ biến thị trường VN: Hảo Hảo, Đệ Nhất, +Ngày kỷ niệm có kiện đặc biệt diễn ra: hát “Mãi bên bạn nhé”, “Làm gói đỡ thèm” +Loại hình doanh nghiệp: Liên doanh (1993) -> TNHH (2004) -> Cty cổ phần (2008) +Chuyển giao logo (2015) -> ý nghĩa? (https://acecookvietnam.vn/nhan-dien-thuong-hieu-moi-cho-changduong-phat-trien-moi/) +Sản phẩm mì phổ biến người Việt… 3.Nằm top nơi làm việc tốt VN (cập nhật năm 2019 2020) 4.Những cập nhật hay, ấn tượng, năm 2019 2020 +” vận dụng lượng xanh” từ lượng mặt trời -> thể quan tâm cộng đồng https://acecookvietnam.vn/acecook-viet-nam-su-dung-nang-luongxanh-tu-he-thong-dien-mat-troi-de-san-xuat-mi-an-lien/ 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acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system 2.Giới thiệu nhà máy Acecook Viết thành phần nhỏ (2.1 - 2.2 …) Nền sản xuất công nghiệp Phân loại hệ thống sản xuất: sản xuất theo khối lớn Xử lý công nghiệp (process industry) Q trình trật tự cơng việc dây chuyền lắp ráp, việc di chuyển, cung cấp nguyên vật liệu thực băng tải, thiết bị cung cấp Số lượng: Năng suất (theo giờ) - Công suất (theo năm) ● Mỗi phút, nhà máy cho khoảng 600 gói mì 420 ly mì ● 2,8 tỉ gói mì ăn liền năm (https://www.sgtiepthi.vn/ co-gi-ben-trong-nha-maysan-xuat-28-ti-goi-mi-anlien-moi-nam/) Kỹ công nhân: ● Hơn 5.000 nhân công làm việc ● Sự tương tác công nhân máy ● Công nhân đào tạo chun mơn theo vị trí nhằm đảm bảo khả vận hành hệ thống tự động hóa Mỗi năm, công nhân trải qua kỳ kiểm tra tay nghề nhằm nâng cao lực Họ thường xuyên tham dự khóa huấn luyện kiến thức an tồn 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acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system vệ sinh thực phẩm (https://vnexpress.net/interact ive/2017/acecook-viet-nam3692451) ● Phần mềm quản trị nhân Doanh nghiệp Nhật http://tuyendung.histaff.vn/ac ecook-viet-nam-dau-tu-nangcap-tong-the-he-thonghistaff-phien-ban-moinhat.html 3.Thiết bị, dây chuyền: ● Thiết bị tiên tiến, tồn thép khơng gỉ với mức đầu tư 6-8 triệu USD/dây chuyền ● SX khối lớn -> SX theo dòng -> Dây chuyền sản xuất -> Tự động hoá (bài 4) ● Đa năng/chuyên dùng, hoạt động thực tế so vs định mức báo cáo sai lệch ● Thời gian bảo trì, nâng cấp: Cũng hầu hết Doanh nghiệp sản xuất khác, đặc biệt với việc xuất thân Acecook ln xem việc quản lý, bảo hành, bảo dưỡng máy móc thiết bị phần quan trọng khơng thể thiếu q trình sản xuất Doanh nghiệp Sau thời gian tìm hiểu lựa chọn nhà cung cấp phần mềm với tiêu chí vơ khắt khe độ tin cậy chất lượng sản phẩm dịch vụ, Acecook định chọn Vietsoft đối tác triển khai phần mềm Vietsoft – acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system Ecomaint đáng tin cậy cho Doanh nghiệp (https://vietsoft.com.vn/acecoo k-trien-khai-cmms.html) Cơ sở vật chất xây dựng theo tiêu chuẩn Nhật Bản ● Acecook Việt Nam có chi nhánh 10 nhà máy https://acecookvietnam.vn/chinhanh/(50 triệu USD/nhà máy) -> Nhà máy đại thiết kế theo theo tiêu chuẩn Nhật Bản, khép kín, đảm bảo khơng bị trùng xâm lấn ● Nền nhà Epoxy màu xanh, không khe hở không bám bụi http://bestmix.vn/congtrinh/thi-cong-son-epoxycho-he-thong-nha-mayacecook-viet-nam/ ● Đặc trưng nhà máy sản xuất chế biến mì ăn liền bên nhà máy có nhiều mỡ nóng phát sinh từ dây chuyền sản xuất mì Vì sàn nhà xưởng thường xun có mỡ bám bề mặt Họ thường xuyên phải vệ sinh sàn nước nóng, bề mặt sàn thường xuyên ẩm ướt Hệ thống sơn công nghiệp urethane KRETOP UC 600 đáp ứng yêu cầu mặt sử dụng nhà máy Acecook nhờ tính vượt trội như: acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system +Chịu sốc nhiệt từ -100C 1100C thích nghi với việc vệ sinh thường xuyên nước nóng nhà máy +Chịu a xít hữu dầu mỡ… +Bề mặt liền mạch, dễ vệ sinh, tẩy rửa, đáp ứng tiêu chuẩn ngành thực phẩm (https://congnghiep.kretop.com/ khach-hang/khach-hang01.html) Chiến lược tự động hoá Hơn 80% Quản lý kho Sau thời gian ATO Tư vấn giải pháp đàm phán với Acecook Việt Nam Ngày 04 tháng 05 năm 2012 Acecook Việt Nam ký hợp đồng với ATO để đưa sản phẩm phần mềm quản lý kho Smart.net phiên Store vào ứng dụng nhà máy sản xuất Acecook Việt Nam http://ato.vn/Default.aspx? TabId=68&News=546 Input / Output ● Được kiểm sốt ● Khó khăn điển hình bảo quản ● Phương pháp phổ biến/hiện để sử dụng ● công nghệ(điều khiển máy)/thủ công, giấy tờ ● nguồn Sơ đồ tổ chức ● ● ● ● Cơng việc/vị trí thời gian/ca Cấp quản lý cơng nhân acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system B7:Làm khơ Vắt mì sau hấp có hàm lượng nước cao khoảng 50% Có 02 phương pháp làm khơ: Sấy nhiệt gió: sản xuất mì khơng chiên (sau làm khơ 10%) (https://vnexpress.net/acecook-cong-nghe-san-xuat-mi-datien-bo-hon-3600451.html) Chiên dầu: Sản xuất mì chiên Dầu để chiên mì dầu thực vật ● Qua hệ thống bồn trao đổi nhiệt, dầu làm nóng lên gián tiếp nước (tương tự chưng cách thuỷ) trước đưa vào chảo chiên ● Trong trình chiên, nhiệt độ dầu ln trì ổn định ● Thời gian chiên mì khoảng 2,5 phút ● Chỉ số oxy hóa dầu ln kiểm sốt theo TCVN Codex để đảm bảo dầu tươi ● Ở giai đoạn này, vắt mì diễn q trình “hốn vị” nước dầu Nghĩa nước khỏi vắt mì dầu vào thay nên thông thường vắt mì sau chiên có độ ẩm khoảng 3% hàm lượng dầu khoảng 16% ● Cứ lượt mì qua bên chảo chiên (trong thời gian khoảng phút 30 giây) làm hao hụt lượng dầu định Lúc này, hệ thống tự động bổ sung lượng dầu hệ thống định lượng tự động.Đây lý giúp mì bảo quản nhiệt độ thường từ 5-6 tháng mà không bị nấm mốc acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system ● Mỗi ngày, Acecook Việt Nam sử dụng hết 56 dầu để chiên mì.(https://vietstock.vn/2018/01/nha-may-san-xuat25-ty-goi-mi-moi-nam-hoat-dong-the-nao-4261-575033.htm) B8:Làm nguội Với hệ thống làm nguội tự động gió tươi lấy từ mơi trường tự nhiên lọc thiết bị đại, nhiệt độ vắt mì sau sấy khơ nhanh chóng đưa mức bình thường trước đóng gói acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system B9:Cấp gói gia vị Vắt mì sau làm nguội bổ sung gói gia vị theo hương vị sản phẩm hệ thống tự động B10: Đóng gói Sau cấp gói gia vị đầy đủ theo sản phẩm, vắt mì đóng gói bao film để tạo thành gói mì hồn chỉnh Hạn sử dụng sản phẩm in bao bì q trình đóng gói 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acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system B11: Kiểm tra chất lượng sản phẩm Để đảm bảo chất lượng tốt nhất, sản phẩm kiểm tra qua thiết bị máy dò kim loại, máy cân trọng lượng máy rà soát dị vật X-ray ((phát vật nhỏ 1mg) Những gói mì khơng đạt chuẩn bị loại khỏi quy trình Trước bán thị trường, ản phẩm qua khâu kiểm tra cảm quan, kiểm tra tiêu hóa lý, tiêu vi sinh B12: Đóng thùng lưu kho Thành phẩm đóng thùng theo quy cách sản phẩm, in ngày sản xuất, lưu kho kiểm tra chất lượng phòng QA (Quality Assurance) trước phân phối thị trường 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acecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.systemacecook.vietnam.joint.stock.company.manufacturing.system References: https://www.academia.edu/9751610/Báo_cáo_thực_tập (phần 3) http://dulieu.tailieuhoctap.vn/books/luan-van-de-tai/luan-van-de-tai-cddh/file_goc_779977.pdf (nồi hơi) hệ thống sản xuất nhà máy Acecook (hệ thống quản lý HACCP) 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