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ENGINE SECTION EX EXHAUST SYSTEM A EX C D E CONTENTS MR20DD Commercial Service Tools .10 PRECAUTION PERIODIC MAINTENANCE 11 PRECAUTIONS EXHAUST SYSTEM 11 Removal and Installation Precautions for Removing Battery Terminal Inspection 11 PREPARATION REMOVAL AND INSTALLATION 12 Exploded View 12 Removal and Installation 12 Inspection 13 Special Service Tools Commercial Service Tools H I R9M PERIODIC MAINTENANCE J PRECAUTION 14 Inspection PRECAUTIONS 14 REMOVAL AND INSTALLATION Removal and Installation 14 Precautions for Removing Battery Terminal 14 EXHAUST SYSTEM PREPARATION 16 Exploded View Removal and Installation Inspection PREPARATION 16 QR25DE G EXHAUST SYSTEM 12 PREPARATION EXHAUST SYSTEM F Commercial Service Tools .16 K L M PERIODIC MAINTENANCE 17 PRECAUTION EXHAUST SYSTEM 17 PRECAUTIONS Inspection 17 Removal and Installation Precautions for Removing Battery Terminal REMOVAL AND INSTALLATION 18 PREPARATION 10 EXHAUST SYSTEM 18 N O PREPARATION 10 Special Service Tools 10 EX-1 Exploded View 18 Removal and Installation 19 Inspection 20 P PRECAUTIONS [MR20DD] < PRECAUTION > PRECAUTION PRECAUTIONS Removal and Installation INFOID:0000000010504920 CAUTION: • Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat resistance, corrosion resistance, and shape • Perform the operation with the exhaust system fully cooled down because the system will be hot just after engine stops • Be careful not to cut your hand on the heat insulator edge • Never use silicon-containing products (e.g oil) to prevent malfunctions such as the interference with the conduction of electricity and the occurrence of noise in the radio • Prevent rust preventives from adhering to the sensor body Precautions for Removing Battery Terminal INFOID:0000000011406073 • With the adoption of Auto ACC function, ACC power is automatically supplied by operating the Intelligent Key or remote keyless entry or by opening/closing the driver side door In addition, ACC power is supplied even after the ignition switch is turned to the OFF position, i.e ACC power is supplied for a certain fixed time • When disconnecting the 12V battery terminal, turn off the ACC power before disconnecting the 12V battery terminal, observing “How to disconnect 12V battery terminal” described below NOTE: Some ECUs operate for a certain fixed time even after ignition switch is turned OFF and ignition power supply is stopped If the battery terminal is disconnected before ECU stops, accidental DTC detection or ECU data damage may occur • For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch NOTE: SEF289H If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected • After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC NOTE: The removal of 12V battery may cause a DTC detection error HOW TO DISCONNECT 12V BATTERY TERMINAL Disconnect 12V battery terminal according to instruction described below Open the hood Turn ignition switch to the ON position Turn ignition switch to the OFF position with the driver side door opened Get out of the vehicle and close the driver side door Wait at least minutes For vehicle with the engine listed below, remove the battery terminal after a lapse of the specified time D4D engine : 20 minutes YS23DDT : minutes HRA2DDT : 12 minutes YS23DDTT : minutes K9K engine : minutes ZD30DDTi : 60 seconds M9R engine : minutes ZD30DDTT : 60 seconds R9M engine : minutes V9X engine : minutes YD25DDTi : minutes CAUTION: While waiting, never operate the vehicle such as locking, opening, and closing doors Violation of this caution results in the activation of ACC power supply according to the Auto ACC function Remove 12V battery terminal CAUTION: EX-2 PRECAUTIONS [MR20DD] < PRECAUTION > After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC A EX C D E F G H I J K L M N O P EX-3 PREPARATION [MR20DD] < PREPARATION > PREPARATION PREPARATION Special Service Tools INFOID:0000000010503770 Tool number Tool name Description KV10114400 Heated oxygen sensor wrench Loosening or tightening heated oxygen sensor a: For 22 mm (0.87 in) width hexagon nut S-NT636 Commercial Service Tools INFOID:0000000010503771 Tool name Description Power tool Loosening nuts and bolts PBIC0190E Heated oxygen sensor thread cleaner JPBIA0238ZZ Reconditioning the exhaust system threads before installing a new heated oxygen sensor (Use with anti-seize lubricant shown below.) A: J-43897-18 [18 mm (0.71 in) dia.] for zirconia heated oxygen sensor B: J-43897-12 [12 mm (0.47 in) dia.] for titania heated oxygen sensor C: Mating surface shave cylinder D: Flutes Lubricating heated oxygen sensor thread cleaner when reconditioning exhaust system threads Anti-seize lubricant (Permatex 133AR or equivalent meeting MIL specification MIL-A-907) AEM489 EX-4 EXHAUST SYSTEM [MR20DD] < PERIODIC MAINTENANCE > PERIODIC MAINTENANCE A EXHAUST SYSTEM Inspection INFOID:0000000010503772 Check exhaust pipes, muffler, and mounting for improper attachment, leakage, cracks, damage or deterioration • If anything is found, repair or replace damaged parts EX C D E SMA211A F G H I J K L M N O P EX-5 EXHAUST SYSTEM [MR20DD] < REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION EXHAUST SYSTEM Exploded View INFOID:0000000010503773 JSBIA5024GB Gasket Exhaust front tube Heat insulator Heat insulator (For AUSTRALIA) Heated oxygen sensor Mounting rubber Gasket Mounting rubber Main muffler Mounting rubber Mounting rubber To exhaust manifold : Always replace after every disassembly : N·m (kg-m, in-lb) : N·m (kg-m, ft-lb) : Indicates that the part is connected at points with same symbol in actual vehicle Removal and Installation INFOID:0000000010503774 REMOVAL • Disconnect each joint and mounting • Remove heated oxygen sensor with following procedure EX-6 EXHAUST SYSTEM < REMOVAL AND INSTALLATION > - Using heated oxygen sensor wrench [SST: KV10114400] (A), removal heated oxygen sensor [MR20DD] A : Exhaust front tube EX : Vehicle front CAUTION: Discard any sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one C JSBIA4404ZZ D INSTALLATION Note the following, and install in the reverse order of removal CAUTION: • Always replace gaskets with new ones when reassembling • Discard any heated oxygen sensor which has been dropped onto a hard surface such as a concrete floor Use a new one • Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxygen sensor thread cleaner [commercial service tool (J-43897-18 or J-43897-12)] and apply anti-seize lubricant (commercial service tool) • Never over torque heated oxygen sensor Doing so may cause damage to the heated oxygen sensor 2, resulting in the “MIL” coming on • If heat insulator is badly deformed, repair or replace it If deposits such as mud pile up on the heat insulator, remove them • When installing heat insulator avoid large gaps or interference between heat insulator and each exhaust pipe • Remove deposits from the sealing surface of each connection Connect them securely to avoid gas leakage • Temporarily tighten mounting nuts and bolts Check each part for unusual interference and mounting rubber interference, and then tighten them to the specified torque • When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear and right/left directions • Install mounting rubber, refer to the following instructions, - Install slit of the mounting rubber is in a horizontal direction E F G H I J K : Main muffler : Mounting rubber L : RH : LH : Vehicle upper M JPBIA6874ZZ Inspection INFOID:0000000010503775 INSPECTION AFTER INSTALLATION • Check clearance between tail tube and rear bumper is even • With engine running, check exhaust tube joints for gas leakage and unusual noises • Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue stress Improper installation could result in excessive noise and vibration EX-7 N O P PRECAUTIONS [QR25DE] < PRECAUTION > PRECAUTION PRECAUTIONS Removal and Installation INFOID:0000000010504924 CAUTION: • Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat resistance, corrosion resistance, and shape • Perform the operation with the exhaust system fully cooled down because the system will be hot just after engine stops • Be careful not to cut your hand on the heat insulator edge • Never use silicon-containing products (e.g oil) to prevent malfunctions such as the interference with the conduction of electricity and the occurrence of noise in the radio • Prevent rust preventives from adhering to the sensor body Precautions for Removing Battery Terminal INFOID:0000000011406072 • With the adoption of Auto ACC function, ACC power is automatically supplied by operating the Intelligent Key or remote keyless entry or by opening/closing the driver side door In addition, ACC power is supplied even after the ignition switch is turned to the OFF position, i.e ACC power is supplied for a certain fixed time • When disconnecting the 12V battery terminal, turn off the ACC power before disconnecting the 12V battery terminal, observing “How to disconnect 12V battery terminal” described below NOTE: Some ECUs operate for a certain fixed time even after ignition switch is turned OFF and ignition power supply is stopped If the battery terminal is disconnected before ECU stops, accidental DTC detection or ECU data damage may occur • For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch NOTE: SEF289H If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected • After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC NOTE: The removal of 12V battery may cause a DTC detection error HOW TO DISCONNECT 12V BATTERY TERMINAL Disconnect 12V battery terminal according to instruction described below Open the hood Turn ignition switch to the ON position Turn ignition switch to the OFF position with the driver side door opened Get out of the vehicle and close the driver side door Wait at least minutes For vehicle with the engine listed below, remove the battery terminal after a lapse of the specified time D4D engine : 20 minutes YS23DDT : minutes HRA2DDT : 12 minutes YS23DDTT : minutes K9K engine : minutes ZD30DDTi : 60 seconds M9R engine : minutes ZD30DDTT : 60 seconds R9M engine : minutes V9X engine : minutes YD25DDTi : minutes CAUTION: While waiting, never operate the vehicle such as locking, opening, and closing doors Violation of this caution results in the activation of ACC power supply according to the Auto ACC function Remove 12V battery terminal CAUTION: EX-8 PRECAUTIONS [QR25DE] < PRECAUTION > After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC A EX C D E F G H I J K L M N O P EX-9 PREPARATION [QR25DE] < PREPARATION > PREPARATION PREPARATION Special Service Tools INFOID:0000000010504926 Tool number Tool name Description KV10114400 Heated oxygen sensor wrench Loosening or tightening heated oxygen sensor a: For 22 mm (0.87 in) width hexagon nut S-NT636 Commercial Service Tools INFOID:0000000010504927 Tool name Description Power tool Loosening nuts and bolts PBIC0190E Heated oxygen sensor thread cleaner JPBIA0238ZZ Reconditioning the exhaust system threads before installing a new heated oxygen sensor (Use with anti-seize lubricant shown below.) A: J-43897-18 [18 mm (0.71 in) dia.] for zirconia heated oxygen sensor B: J-43897-12 [12 mm (0.47 in) dia.] for titania heated oxygen sensor C: Mating surface shave cylinder D: Flutes Lubricating heated oxygen sensor thread cleaner when reconditioning exhaust system threads Anti-seize lubricant (Permatex 133AR or equivalent meeting MIL specification MIL-A-907) AEM489 EX-10 INSUFFICIENT HEATING [MANUAL AIR CONDITIONING] < SYMPTOM DIAGNOSIS > INSUFFICIENT HEATING A Description INFOID:0000000010623343 B Symptom • Insufficient heating • No warm air comes out (Air flow volume is normal.) C Diagnosis Procedure INFOID:0000000010623344 NOTE: Perform self-diagnoses with CONSULT before performing symptom diagnosis If any DTC is detected, perform the corresponding diagnosis 1.CHECK COOLING SYSTEM Check engine coolant level and check for leakage Refer to CO-13, "Inspection" (MR engine models), CO39, "Inspection" (QR engine models) or CO-64, "Inspection" (R9M engine models) Check radiator cap or reservoir tank cap Refer to CO-16, "RADIATOR CAP : Inspection" (MR engine models), CO-42, "RADIATOR CAP : Inspection" (QR engine models) or CO-68, "Inspection" (R9M engine models) Check water flow sounds of the engine coolant Refer to CO-14, "Refilling" (MR engine models), CO-40, "Refilling" (QR engine models) or CO-65, "Refilling" (R9M engine models) Is the inspection result normal? YES >> GO TO NO >> Refill engine coolant and repair or replace the parts depending on the inspection results 2.CHECK HEATER HOSE Check installation of heater hose by visually or touching Is the inspection result normal? YES >> GO TO NO >> Repair or replace parts depending on the inspection results 3.CHECK HEATER CORE Check temperature of inlet hose and outlet hose of heater core Check that inlet side of heater core is hot and the outlet side is slightly lower than/almost equal to the inlet side CAUTION: Always perform the temperature inspection in a short period of time because the engine coolant temperature is very hot Is the inspection result normal? YES >> GO TO NO >> Replace heater core Refer to HA-61, "HEATER CORE : Removal and Installation" D E F G H HAC J K L M 4.CHECK AIR LEAKAGE FROM EACH DUCT Check duct and nozzle, etc of the air conditioning system for air leakage Is the inspection result normal? YES-1 >> R9M engine models: GO TO YES-2 >> Except R9M engine models: INSPECTION END NO >> Repair or replace parts depending on the inspection results 5.CHECK PTC HEATER Perform PTC heater diagnosis Refer to HAC-233, "Component Function Check" Is the inspection result normal? YES >> INSPECTION END NO >> Repair or replace parts depending on the inspection results HAC-239 N O P COMPRESSOR DOES NOT OPERATE [MANUAL AIR CONDITIONING] < SYMPTOM DIAGNOSIS > COMPRESSOR DOES NOT OPERATE Description INFOID:0000000010623345 SYMPTOM Compressor does not operate Diagnosis Procedure INFOID:0000000010623346 NOTE: • Perform self-diagnoses with CONSULT before performing symptom diagnosis If any DTC is detected, perform the corresponding diagnosis • Check that refrigerant is enclosed in cooler cycle normally If refrigerant amount is shortage from proper amount, perform the inspection of refrigerant leakage 1.CHECK MAGNET CLUTCH OPERATION Check magnet clutch Refer to HAC-229, "Component Function Check" Does it operate normally? YES >> GO TO NO >> Repair or replace malfunctioning parts 2.CHECK REFRIGERANT PRESSURE SENSOR Check refrigerant pressure sensor Refer to EC-415, "Diagnosis Procedure" (MR engine models), EC-813, "Diagnosis Procedure" (QR engine models) or EC-1094, "Diagnosis Procedure" (R9M engine models) Is the inspection result normal? YES-1 >> Except R9M engine models: GO TO YES-2 >> R9M engine models: GO TO NO >> Repair or replace malfunctioning parts 3.CHECK A/C AMP OUTPUT SIGNAL With CONSULTSelect “DATA MONITOR” mode of “ENGINE” using CONSULT Select “AIR COND SIG” and “HEATER FAN SW”, and check status under the following conditions Monitor item Condition AIR COND SIG A/C switch HEATER FAN SW Blower motor Status OFF (A/C indicator: OFF) Off ON (A/C indicator: ON) On OFF Off ON On Is the inspection result normal? YES >> Replace IPDM E/R Refer to PCS-59, "Removal and Installation" NO >> Replace A/C amp Refer to HAC-241, "Removal and Installation" 4.REPLACE A/C AMP Replace A/C amp Refer to HAC-241, "Removal and Installation" Operate air conditioning system, and turn ON A/C switch Does the compressor operate normally? YES >> INSPECTION END NO >> Replace IPDM E/R Refer to PCS-59, "Removal and Installation" HAC-240 A/C CONTROL (A/C AMP.) [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION A A/C CONTROL (A/C AMP.) Exploded View INFOID:0000000010623347 Refer to the following • Refer to IP-14, "Exploded View" (For CHINA) • Refer to IP-47, "Removal and Installation" (Except for CHINA) Removal and Installation C INFOID:0000000010623348 D REMOVAL B Disengage fixing metal clips and pawls, and then remove A/C control from instrument panel assembly according to numerical order 1→2 indicated by arrows as shown in the figure E : Pawl F : Metal clip G JMIIA3390ZZ H Disconnect harness connectors INSTALLATION Install in the reverse order of removal HAC J K L M N O P HAC-241 AMBIENT SENSOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > AMBIENT SENSOR Removal and Installation INFOID:0000000010656629 REMOVAL Remove front bumper fascia assembly Refer to EXT-17, "Removal and Installation" Disconnect harness connector : Pawl Disengage fixing pawl, and then remove ambient sensor JMIIA3393ZZ INSTALLATION Install in the reverse order of removal HAC-242 INTAKE SENSOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > INTAKE SENSOR A Exploded View INFOID:0000000010623350 Refer to HA-52, "Exploded View" B Removal and Installation INFOID:0000000010623351 C REMOVAL Except for CHINA Remove instrument lower cover LH or glove box cover Refer to the following • Instrument lower cover LH: Refer to IP-59, "Removal and Installation" (LHD models) • Glove box cover: Refer to IP-47, "Removal and Installation" (RHD models) Turn intake sensor clockwise, and then remove intake sensor from A/C unit assembly Disconnect harness connector from intake sensor CAUTION: If disconnect harness connector from intake sensor, replace intake sensor with a new one D E F G JMIIA3398ZZ H For CHINA Remove instrument lower cover LH Refer to the following • Refer to IP-25, "CVT : Removal and Installation" (CVT models) • Refer to IP-30, "M/T : Removal and Installation" (M/T models) Disconnect harness connector from intake sensor Disengage fixing pawls, and then remove intake sensor HAC J : Pawl K L JMIIA3607ZZ M INSTALLATION Note the following item, and then install in the order of removal CAUTION: If disconnect harness connector from intake sensor, replace intake sensor with a new one (for Australia) N O P HAC-243 REFRIGERANT PRESSURE SENSOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > REFRIGERANT PRESSURE SENSOR Exploded View INFOID:0000000010623352 Refer to HA-47, "Exploded View" Removal and Installation INFOID:0000000010623353 REMOVAL Refer to HA-50, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" INSTALLATION Install in the reverse order of removal HAC-244 PTC HEATER [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > PTC HEATER A Removal and Installation INFOID:0000000011504410 REMOVAL B Remove glove box cover or instrument lower cover RH Refer to the following • Glove box cover (LHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) • Instrument lower cover RH (RHD models): Refer to IP-59, "Removal and Installation" (Except for CHINA) Disconnect PTC heater connector Remove fixing screws , and then remove PTC heater from A/ C unit assembly C D E F JMIIA3532ZZ G INSTALLATION Install in the reverse order of removal H HAC J K L M N O P HAC-245 POWER TRANSISTOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > POWER TRANSISTOR Removal and Installation INFOID:0000000010623354 REMOVAL Remove brake pedal assembly mounting nuts Refer to BR-26, "Exploded View" Disengage fixing pawls, and then remove intake box cover according to numerical order 1→2 indicated by arrows as shown in the figure : Pawl JMIIA3605ZZ Disengage fixing pawls, and then remove power tansister from intake box upper case numerical order 1→3 indicated by arrows as shown in the figure according to JMIIA3606ZZ : Pawl : Vehicle front Disconnect power transistor harness connector INSTALLATION Install in the reverse order of removal HAC-246 FAN CONTROL AMPLIFIER [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > FAN CONTROL AMPLIFIER A Exploded View INFOID:0000000010623355 Refer to HA-52, "Exploded View" B Removal and Installation INFOID:0000000010623356 C REMOVAL Remove instrument lower panel LH or glove box cover Refer to the following • Instrument lower panel LH: Refer to IP-15, "Removal and Installation".(For CHINA) • Instrument lower panel LH (LHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) • Glove box cover (RHD models): Refer to IP-47, "Removal and Installation".(Except for CHINA) Disconnect power transistor harness connector Remove fixing screws , and then remove fan control amplifier D E F G H JMIIA3400ZZ INSTALLATION HAC Install in the reverse order of removal J K L M N O P HAC-247 DOOR MOTOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > DOOR MOTOR Exploded View INFOID:0000000010623357 EXCEPT FOR CHINA LEFT SIDE JMIIA3368GB A/C unit assembly Intake door lever Intake door motor Air mix door motor LH HAC-248 Intake door link DOOR MOTOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > RIGHT SIDE A B C D E F G H JMIIA3367GB A/C unit assembly Side ventilator door lever Foot door lever Foot door link Main link Air mix door lever Air mix door rod Air mix door motor lever Air mix door motor RH Mode door link Mode door motor Mode door lever HAC J : Indicates that the part is connected at pints with same symbol in actual vehicle FOR CHINA K L M N O P HAC-249 DOOR MOTOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > JMIIA3608ZZ A/C unit assembly Intake door motor Rear ventilator door link Mode door link Mode door lod Mode door lever Mode door motor Air mix door motor RH : Vehicle front AIR MIX DOOR MOTOR AIR MIX DOOR MOTOR : Removal and Installation INFOID:0000000010623358 REMOVAL Air Mix Door Motor RH Set the temperature at 32°C (90°F) CAUTION: Always perform the above procedure when removing air mix door motor Otherwise, air mix door may interfere in A/C unit assembly may be damaged Remove instrument upper panel assist, instrument lower panel RH or glove box cover Refer to the following • Instrument upper panel assist: Refer to IP-15, "Removal and Installation" (For CHINA) • Instrument lower panel RH (RHD models): IP-47, "Removal and Installation" (Except for CHINA) • Glove box cover (LHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) Remove foot duct RH Refer to VTL-14, "FOOT DUCT : Removal and Installation" Disconnect air mix door motor harness connector HAC-250 DOOR MOTOR < REMOVAL AND INSTALLATION > Remove fixing screws , and then remove air mix door motor RH (Except for CHINA) [MANUAL AIR CONDITIONING] A B C JMIIA3397ZZ D Disengage fixing pawl, and then remove air mix door motor according to numerical order 1→3 indicated by arrows as shown in the figure (For CHINA) E F G JMIIA3610ZZ H Air Mix Door Motor LH Set the temperature at 18°C (64°F) CAUTION: Always perform the above procedure when removing air mix door motor Otherwise, air mix door HAC may interfere in A/C unit assembly may be damaged Remove instrument lower panel LH or glove box cover Refer to the following J • Instrument lower panel LH: Refer to IP-15, "Removal and Installation" (For CHINA) • Instrument lower panel LH (LHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) • Glove box cover (RHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) K Remove foot duct LH Refer to VTL-14, "FOOT DUCT : Removal and Installation" Disconnect air mix door motor harness connector L Remove fixing screws , and then remove air mix door motor LH M N JMIIA3395ZZ O INSTALLATION Note the following item, and then install in the reverse order of removal CAUTION: After installing door motor, perform door motor starting position Refer to HAC-204, "Work Procedure" INTAKE DOOR MOTOR HAC-251 P DOOR MOTOR [MANUAL AIR CONDITIONING] < REMOVAL AND INSTALLATION > INTAKE DOOR MOTOR : Removal and Installation INFOID:0000000010623359 REMOVAL Remove instrument lower panel LH or glove box cover Refer to the following • Instrument lower panel LH: Refer to IP-15, "Removal and Installation" (For CHINA) • Instrument lower panel LH (LHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) • Glove box cover (RHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) Disconnect intake door motor harness connector Remove fixing screws , and then remove intake door motor (Except for CHINA) JMIIA3394ZZ Disengage fixing pawl, and then remove intake door motor according to numerical order 1→3 indicated by arrows as shown in the figure (For CHINA) JMIIA3609ZZ INSTALLATION Install in the reverse order of removal MODE DOOR MOTOR MODE DOOR MOTOR : Removal and Installation INFOID:0000000010623360 REMOVAL Remove instrument upper panel assist, instrument lower panel RH or glove box cover Refer to the following • Instrument upper panel assist: Refer to IP-15, "Removal and Installation" (For CHINA) • Instrument lower panel RH (RHD models): IP-47, "Removal and Installation" (Except for CHINA) • Glove box cover (LHD models): Refer to IP-47, "Removal and Installation" (Except for CHINA) Remove foot duct RH Refer to VTL-14, "FOOT DUCT : Removal and Installation" Disconnect mode door motor harness connector HAC-252 DOOR MOTOR < REMOVAL AND INSTALLATION > Remove fixing screws , and then remove mode door motor (Except for CHINA) [MANUAL AIR CONDITIONING] A B C JMIIA3396ZZ D Disconnect mode door lever from mode door motor (For CHINA) Disengage fixing pawl, and then remove mode door motor according to numerical order 1→3 indicated by arrows as shown in the figure (For CHINA) E F G JMIIA3611ZZ H INSTALLATION Note the following item, and then install in the reverse order of removal HAC CAUTION: After installing door motor, perform door motor starting position Refer to HAC-204, "Work Procedure" J K L M N O P HAC-253